Carrier 38VYM Series Installation Manual

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R-410A
INST ALLATION MANU AL
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GB - 1
38VYM
R-410A
Heat pump multisplit system outdoor unit
ENGLISH
For operation and maintenance instructions of this unit as well as installation instructions of the indoor unit, refer to the relevant manuals.
Contents Page
Dimensions and weight.... .... .... ................................................................... 2
Minimum clearances................................................................................... 2
Connections................................................................................................ 3
Operating limits..... ... .... .... ........................................................................... 3
General information.... .... .... ........................................................................ 4
Warnings: avoid .... .... .... .... .... ...................................................................... 5
Refrigerant connections ........ .... ................................................................. 6/8
Electrical connections....... .... ...................................................................... 9/11
Electrical data ............................................................................................. 11
Incorrect wiring and piping procedure check..... ......................................... 12
Test procedure .... .... .... .... .... ........................................................................ 13
Pump-down................................................................................................. 13
Maintenance ............................................................................................... 13
Guide for the owner........ .... .... ..................................................................... 13
Accessories ................................................................................................ 13
R-410A – QUICK REFERENCE GUIDE
•R-410A refrigerant operates at pressures 50%-70% higher than R-22. Be sure that servicing equipment and replacement components are designed to operate with R-410A.
•R-410A refrigerant cylinders are pink.
•R-410A refrigerant cylinders have a dip tube which allows liquid to flow out of cylinder in an upright position.
•R-410A systems must be charged with refrigerant in liquid phase. Use a commercial type metering device in the manifold hose in order to vaporize the liquid refrigerant before it enters in the unit.
•R-410A, as other HFCs, is only compatible with oils selected by the compressor manufacturer.
•POE oils absorb moisture rapidly. Do not expose oil to atmosphere.
•Never open system to atmosphere while it is under vacuum.
•Do not vent R-410A into the atmosphere.
•Use only Carrier matching indoor units.
Heat pump model Power supply
38VYM-18 38VYM-28 230V ~ 50Hz 38VYM-32
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38VYM
R-410A
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Dimensions, weight and minimum clearances
Dimensions and weight
Minimum clearances
B
A
C
D
E
F
A
F
DE
EED
B
C
F
A
Ø 8,5
EED
B
C
F
A
Ø 8,5
38VYM-18
Model 38VYM-18 38VYM-28 38VYM-32
A mm 800 800 800 B mm 590 800 800 C mm 300 300 300 D mm 508 508 508 E mm 146 146 146 F mm 330 330 330
kg
kg 50 64 65
38VYM-28 / 38VYM-32
Model
38VYM
18 28 32
A mm 100 100 100 B mm 250 250 250 C mm 500 500 500 D mm 100 100 100 E mm 670 670 670 F mm 400 400 400
Note:
For each installed system, the minimum clearance shown in the table only refers to the two configurations and arrangements illustrated.
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38VYM
R-410A
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ENGLISH
Connections and operating limits
Connections
Table II: Operating limits
WARNING:
During heat pump operation the unit will undergo several defrost cycles to eliminate ice that might collect on the outdoor unit at very low ambient temperatures. In these cycles, fan speed will automatically reduce or stop and cannot be changed until defrost cycle is completed.
d.b. - dry bulb w.b. - wet bulb
1) 38VYM-18: 15°C
2) 38VYM-18: –5°C
Cooling
Maximum conditions
Outdoor temperature 43°C Indoor temperature 32°C d.b.; 23°C w.b.
Minimum conditions
Outdoor temperature 10°C
(1)
Indoor temperature 21°C d.b.; 15°C w.b.
Heating
Maximum conditions
Outdoor temperature 24°C d.b.; 18°C w.b. Indoor temperature 27°C d.b.
Minimum conditions Outdoor temperature –10°C
(2)
Mains power supply Nominal single-phase voltage 230V ~ 50 Hz
Operating voltage limits min. 198V – max. 264V
햲 Outdoor unit 햳 Indoor unit A1 햴 Indoor unit A2 햵 Indoor unit A3 햶 Indoor unit A4
IMPORTANT: Additional refrigerant charge is unnecessary. This air conditioner is designed with chargeless specification. For 38VYM-28 and 38VYM-32 models, connection of only one indoor unit is not allowed. Two or more units must be connected.
햲
햶
햵
A
4
A3
햴
A2
햳
A1
H
Table I: Connections
38VYM
18 28 32
Indoor unit
A1-A2
A1-A2-A3
A1-A2-A3-A4
Max. height difference
H m10 15 15
Pipe length
Max m20 25 25
per unit
Min m2 2 2
Total pipe length
Max m30 50 70
(Minimum number of bends possible)
Minimum number of indoor units
1
22
to be connected
(note)
Note:
when only one indoor unit is connected, the connection pipe must have a minimum length of 5 m.
Pipe diameter
Liquid Gas
Indoor (Liquid) (Suction)
38VYM unit mm (inches) mm (inches)
18 A1, A2 6.35 (1/4”) 9.52 (3/8”)
A1 6.35 (1/4”) 12.70 (1/2”) (note 1)
28
A2, A3 6.35 (1/4”) 9.52 (3/8”) A1, A3 6.35 (1/4”) 12.70 (1/2”) (note 1)
32
A2, A4 6.35 (1/4”) 9.52 (3/8”)
Notes:
1) When the indoor unit is as large as 009 or the model is 42HQM012,
use Ø 9,52 mm (3/8") pipes supplied with the flare tap adapter.
2) All fittings are flare type.
3) Use only refrigeration grade pipes, (Cu DHP type according to
ISO 1337), seamless, degreased, deoxidized and suitable for operating pressures of at least 4200 kPa and with a burst pressure of 20700 kPa.
Under no circumstances must sanitary type copper pipe be used.
햲
햶
햵
A
4
A3
햴
A2
H
햳
A1
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38VYM
R-410A
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• Carefully recover refrigerant within this unit before final disposal or when servicing. Nev er vent refrigerant to atmosphere. Use approved recov ery equipment for R-410A refrigerant. Do not use R-22 equipment. The unit must then be delivered to an appropriate disposal center or to the original equipment dealer.
• When lifting the unit, never use hooks inserted in the side handles, use special equipment (e.g. lifting devices, trolleys, etc.).
Choosing the installation site
Positions to avoid:
• Exposed to direct sun.
• Too close to sources of heat radiation, vapour or flammable gas.
• Particularly dusty areas.
Recommendations:
• Choose a position protected from opposing winds.
• Choose a position sheltered from direct sun.
• Choose an area where air outlet and unit noise will not bother
your neighbours.
• Choose a position that allows for the clearances required.
• Floor structure should be adequately strong to support unit weight
and minimize vibration transmission.
• Consider a position which will not obstruct passageways or doors.
• For heat pump models, unit must be adequately raised above
floor surface.
• To drain the condensate water to a drain while operating in heating mode, insert the drain fitting into the hole underneath on the left of the basin and use a vinyl pipe with a 16 mm internal diameter. It must not be used at temperatures lower than 0°C.
• If the unit is installed in areas where heavy snowfalls may
occur, it is necessary to raise its level at least 200 mm above the usual snow level or alternatively use the outdoor unit bracket kit.
General information
Unit installation
R-410A systems operate at higher pressures than standard R-22 systems. Do not use R-22 service equipment or components on R-410A equipment.
Read this instruction manual thoroughly before starting the installation.
• This unit complies with low-voltage (EEC/73/23) and electro-
magnetic compatibility (EEC/89/336) directives.
• Check that the impedance of the mains power supply is in conformance with the unit power input indicated in the electric data table III, on page 11 (EN 61000-3-11).
• The installation must be carried out by a qualified installer.
• Follow all current national safety code requirements. In
particular ensure that a properly sized and connected ground wire is in place.
• Check that voltage and frequency of the mains power supply are those required; the available power must be adequate to operate any other possible appliances connected to the same line. Also ensure that national safety code requirements have been followed for the mains supply circuit.
• The mains supply must be connected to the outdoor unit.
• Connect indoor and outdoor units with field-supplied copper
pipes by means of flare connections. Use insulated seamless refrigeration grade pipe only, (Cu DHP type according to ISO1337), degreased and deoxidized, suitable for operating pressures of at least 4200 kPa and for burst pressure of at least 20700 kPa. Under no circumstances must sanitary type copper pipe be used.
• After installation thoroughly test the system operation and explain all system functions to the owner.
• Leave this manual with the owner for consultation during future periodic maintenance.
• Use this unit only for factory approved applications: the unit is suitable for outdoor installation.
• This installation manual describes the installation procedures of the outdoor unit of a residential split system consisting of units manufactured by Carrier. Consult the Carrier stockist to check the possibility of connecting your multisplit unit to indoor units other than those foreseen by the manufacturer. Do not connect this unit to any other manufacturer's indoor unit. Coupling units which have different control systems, may cause irreversible damage and void the warranty protection. The manufacturer declines any liability for system malfunction resulting from unapproved coupling.
IMPORTANT: During unit installation make first refrigerant connections and then electrical connections. If the unit is uninstalled first disconnect electrical cables, then refrigerant connections.
WARNING: Disconnect the mains power supply switch before servicing the system or handling any internal parts of the unit.
• The manufacturer declines any liability for damage resulting from modifications or errors in the electrical or refrigerant connections.
• Failure to observe the installation instructions or use of the unit under conditions other than those indicated in Table II “Operating limits”, will immediately void the unit warranty.
• Failure to observe electric safety codes may cause a fire hazard in case of short circuits.
• Inspect equipment for damage due to improper transportation or handling: file an immediate claim with the shipping company. Do not install or use damaged units.
• In case of any malfunctioning turn the unit off, disconnect the mains power supply and contact a qualified service engineer.
• This equipment contains R-410A refrigerant, a substance that does not deplete the ozone layer.
• All manufacturing and packaging materials used for your new appliance are compatible with the environment and can be recycled.
• Dispose of the packaging material in accordance with local requirements.
100 mm min.mm gradientGravel-filled trench.
Snow
Drain fittingVinyl pipe
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GB - 5
38VYM
R-410A
ENGLISH
Excessive height difference between indoor and outdoor unit (see Table I “Connections”). Excessive distance between indoor and outdoor units. (see Table I “Connections”).
Unnecessary turns and bends in the connecting pipes.
Any slack in the electrical connections.
Flattening or kinking of refrigerant or condensate pipes.
Soiling of pipe ends. Allowing piping to get wet before connection.
Disconnecting the refrigerant connections after installation - as this will cause refrigerant leaks. Connecting the condensate drain pipe to the outdoor unit.
Predominant head winds.
Multiple unit installation with units facing each other.
Insulating the connecting pipes only partially, which will cause dripping. Dripping into passageways.
Any obstruction of the unit air outlet and intake or any obstacle that is too close (see minimum clearances required). Installation on gr assy ground or soft surfaces (in these cases a solid foundation must be included).
Warnings: av oid....
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38VYM
R-410A
GB - 6
Refrigerant connections
Charge liquid - no gas.
Protect copper tubes during storage.
Use tools designed for R-410A - higher pressure. Keep inside clean.
2-stage vacuum pump. Replace oil regularly.
No moisture. No dust.
No leak. No mineral oil.
Neat.
Dry nitrogen brazing.
Vacuum.
Min.
– 100 kPa
(– 755 mmHg)
1/2” UNF (R-410A)
7/16” UNF (R-22)
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38VYM
R-410A
GB - 7
ENGLISH
Refrigerant connections
L
L
1
2
Flaring the ends of the tubing
Remove protective caps from copper tube ends. Position tube end downward, cut the tube to the requested length and remove the burrs with a reamer.
Do not leave the system open to the atmosphere any longer than the minimum required for installation. Oil in the compressor is extremely susceptible to moisture absorption. Always keep ends of tubing sealed during installation.
Remove flare nuts from the unit connections and place them on the tube end. Flare the tube with the flaring tool.
The flare end must not have any burrs or imperfections. The length of the flared walls must be uniform.
The unit can be installed:
on the floor; on the wall using the bracket kit.
Connect tubing in accordance with the limits shown on Table II (Connections). Finger-tighten the fitting several turns, then tighten it with a wrench by applying the tightening torque indicated in the table.
Adjustable wrench
or torque wrench
Connection to unit
Insufficient tightening torque will cause gas leaks. Overtightening the fittings will damage the tube flaring and cause gas leaks.
• Make certain the refrigerant pipes and the electrical connection lines between the indoor unit and the outdoor unit have the same colours and reference codes (
A1, A2, A3, A4
) using the special adhesive references
supplied.
Tightening torque
Valve
Flare nut Valve cap Pressure port cap Valve needle Pressure port
Wrench mm Nm Wrench mm Nm Wrench mm Nm Wrench mm Nm Wrench mm Nm 1/4” 17 18 23 20 18 16 - 18 Allen (hex.) 5 9 – 0.34 3/8” 22 42 23 20 18 16 - 18 Allen (hex.) 5 9 – 0.34 1/2” 26 55 29 40 18 16 - 18 Allen (hex.) 5 13 – 0.34
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38VYM
R-410A
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Three-way valveNeedle valveValve capValve needleTwo-way valveAllen (hex. head) wrenchGas line (large diameter)Liquid line (small diameter)Service connectionIndoor unitOutdoor unitVacuum pump
Air purging
USE ONLY A VACUUM PUMP T O PURGE AIR FR OM THE PIPING. The air purging procedure must be performed for each of the
indoor units. NEVER use the system compressor as a vacuum pump. NEVER use the unit refrigerant gas to purge the connecting
pipes.
No additional refrigerant has been provided in the unit for this purpose. Remove the caps from the two and three-way valves. Create a vacuum with a vacuum pump connected to the service connection of the suction shut-off valve, as shown, keeping the shut-off valves completely shut until a 50 Pa (0.5 mbar) vacuum has been reached. Now open the two-way valve for 3 sec., then quickly shut it to check for possible leaks. After the leak check, fully open the two and three-way valves. Replace caps and check for leaks.
Once all connections have been completed, check for leaks by using a leak detector designed for HFC refrigerants. Finally wrap the valves and pipes with anti-condensate insulation and tighten this with tape, without exerting too much pressure on the insulation. Repair and cover any possible cracks in the insulation. Fix the pipes to the wall with hooks or conduits.
Refrigerant connections
PipePipe insulationFastening tape
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R-410A
GB - 9
ENGLISH
Electrical connections
Unit 38VYM-18
10 80
50
10
10 40

System 38VYM-18
Unit 38VYM-28
System 38VYM-28
L N
UNIT A4
UNIT A3
UNIT A2
UNIT A1
32112312
3321321

L
N
A2 123
A1 123
230V ~ 50Hz
123 123
A1 A2
L
N
230V ~ 50Hz
A2 123
A1 123
123123
A1 A2
123123
A3 A4
A3 123
Terminal box legend
Earth.
L Live power supply. N Neutral power supply. 1 Connection indoor/outdoor unit. 2 Connection indoor/outdoor unit. 3 Connection indoor/outdoor unit.
Indoor unitOutdoor unitMain switchTime-delay fuse or circuit breaker
(see table III "Electrical data").
Mains supply connecting cable (field wiring).Connecting cable, indoor-outdoor units A1.Connecting cable, indoor-outdoor units A2.Connecting cable, indoor-outdoor units A3.Earth line.
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38VYM
R-410A
GB - 10
L N
UNIT A4
UNIT A3
UNIT A2
UNIT A1
32112312
3321321
Electrical connections
Unit 38VYM-32
System 38VYM-32
L
N
230V ~ 50Hz
123123
A1 A2
123123
A3 A4
A4 123
A2 123
A1 123
A3123
10 80
50
10
10 40

Terminal box legend
Earth.
L Live power supply. N Neutral power supply. 1 Connection indoor/outdoor unit. 2 Connection indoor/outdoor unit. 3 Connection indoor/outdoor unit.
Indoor unitOutdoor unitMain switchTime-delay fuse or circuit breaker
(see table III "Electrical data").
Mains supply connecting cable (field wiring).Connecting cable, indoor-outdoor units A1.Connecting cable, indoor-outdoor units A2.Connecting cable, indoor-outdoor units A3.Connecting cable, indoor-outdoor units A4.Earth line.
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R-410A
GB - 11
ENGLISH
Electrical connections
Heat pump
AW AW A W AW A
mm
2
38VYM-18
7.4 1700 8.6 1700 7.7 1750 11.5 2260 16 2.5
38VYM-28
9.5 2200 9.4 1840 10.8 2475 14.3 2750 25 2.5
38VYM-32
10.5 2410 9.6 1860 10.3 2330 14.5 2820 25 2.5
Table III: Electrical data
Heating
Cooling
Power input
(1-2)
Remove control box co v er. Connect the wires to the terminals according to the wiring diagram and firmly tighten them.
IMPORTANT:
• Make ground connection prior to any other electrical connections.
• Make electrical connections between units prior to proceeding to mains supply unit connection.
• Before proceeding with the unit connection to the mains supply locate live L and neutral N, then make connections as shown in the wiring diagram.
• Ensure that mains supply connection is made through a switch that disconnects all poles, with contact gap of a least 3 mm.
• The cables must be H07 RN-F type, for mains supply and for interconnecting wires. The above mentioned cables must have synthetic rubber insulation with Neoprene coating, according to EN 60335-2-40 and HD277.S1 codes.
• The terminal block label refers to indoor unit A4. This only refers to model 38VYM-32.
• Make certain the refrigerant pipes and the electrical connection lines between the indoor unit and the outdoor unit have the same colours and reference codes (A1, A2, A3, A4) using the special adhesive references supplied.
Note: All field electrical connections are the responsibility of the installer.
Connection wire minimum size
between indoor and outdoor units
mm
2
Model 1 2 3
18-28-32 1.0 1.0 1.0 1.0
Note:
After connections have been completed, replace control box cover.
Main power
connections
(3-4)
Time-delay
fuse
gL type
Minimum
wire size
Nominal conditions
230V ~ 50Hz
indoor 27°C d.b. 19°C w.b.
outdoor 35°C d.b. 24°C w.b.
Peak conditions
198V ~ 50Hz
indoor 32°C d.b. 23°C w.b.
outdoor 43°C d.b. 32°C w.b.
Nominal conditions
230V ~ 50Hz
indoor 20°C d.b. 15°C w.b.
outdoor 7°C d.b. 6°C w.b.
Peak conditions
198V ~ 50Hz
indoor 27°C
outdoor 24°C d.b. 18°C w.b.
Notes: Unit is suitable for outdoor installation.
(1)Data refers to the outdoor unit only. (2)Data shown in the table, refers to the maximum number of connectable indoor units. (3)The wire section refers to wires with a maximum length of 15 metres. (4)The mains supply connecting cable must be H07 RN-F (or higher) type, with synthetic rubber insulation with Neoprene coating,
according to EN 60335-2-40 and HD277.S1 codes.
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38VYM
R-410A
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Incorrect wiring and piping procedure chec k
This procedure only applies to models 38VYM-28 and 38VYM-32.
The incorrect wiring/piping procedure check can be performed at an ambient temperature of 5°C or more.
Sequence with electrical and refrigerant connections correctly carried out:
• Position the red connector outside of terminal block zone.
• Switch the main power supply ON and start all indoor units in
cooling mode.
• Disconnect the red connector  (incorrect wiring/piping test), with compressor OFF.
• Start the test sequence for incorrect wiring/piping.
• The yellow LED flashes (D800).
• During the test for incorrect wiring/piping, the
compressor starts operating at a fixed frequency, the outdoor unit fan operates normally, the indoor unit fans remain OFF.
• The yellow LED  and red LED flash (D800 and D801).
• The yellow LED  and red LED flash (D800 and D802).
• The yellow LED  and red LED flash (D800 and D803).
• The yellow LED  and red LED flash (D800 and D804).
• Normally the test procedure for incorrect wiring/piping lasts from 3 to 15 minutes.
• When the test procedure is completed, the compressor and outdoor unit fan stop operation, the red LED (D801) flashes, while the yellow one (D800) is OFF.
• If no incorrect wiring/piping has been found, system automatically restarts and the red LED (D801) that was flashing, turns OFF.
• Reconnect the red connector .
At the end of the test, if there is a fault code, the yellow LED (D800) flashes and the red LEDs that indicate the defect remain ON (see table). The compressor does not start and the indoor unit fans operate in fan only mode.
After the defect has been corrected, repeat the procedure and carry out another check.
CHECK LED
LED

LED D800 D801 D802 D803 D804 Description
Normal operation (no fault) Checking unit A1
Check
Checking unit A2 Checking unit A3
*
Checking unit A4 Kinking/clogging of pipe unit A1 Kinking/clogging of pipe unit A2 Kinking/clogging of pipe unit A3
*
Kinking/clogging of pipe unit A4 Incorrect wiring/piping or kinking/clogging of pipe unit A1, A2 Incorrect wiring/piping or kinking/clogging of pipe unit A1, A3
*
Incorrect wiring/piping or kinking/clogging of pipe unit A1, A4
Fault
Incorrect wiring/piping or kinking/clogging of pipe unit A2, A3
*
Incorrect wiring/piping or kinking/clogging of pipe unit A2, A4
*
Incorrect wiring/piping or kinking/clogging of pipe unit A3, A4 Incorrect wiring/piping of pipe unit A1, A2, A3 Incorrect wiring/piping of pipe unit A1, A2, A4 Incorrect wiring/piping of pipe unit A1, A3, A4 Incorrect wiring/piping of pipe unit A2, A3, A4 Incorrect wiring/piping of packed valve,
that keeps the circuit closed, unit A1, A2, A3, A4
Table IV: Check for incorrect wiring/piping
Legend:
LED ON LED OFF LED flashing
*
Only for 38VYM-32 model
Red LED (D803)Red LED (D804)Red connector
Yellow LED (D800)Red LED (D801)Red LED (D802)
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38VYM
R-410A
GB - 13
ENGLISH
T est procedure, Pump-down,
maintenance, guide f or the owner and accessories
Test procedure
• Energize the system by putting the main supply switch in the ON position.
• The following procedure should be done in sequence for each indoor unit (INDOOR UNIT A1, INDOOR UNIT A2, INDOOR UNIT A3, INDOOR UNIT A4,). If multiple units are operating simultaneously, you cannot carry out the check for cross connection between refrigerant piping and control wiring or incorrect system configuration.
• Operate the indoor unit A1 in cooling mode. After five minutes in cooling mode check if the difference between the temperatures at the indoor unit air inlet and outlet is 8°C or more.
• Check that the other indoor units A2, A3, A4 are not running.
• Verify that there is no sound of flowing refrigerant.
• If above conditions are not correct, check the refrigerant piping
connection and control wiring connection.
• Switch indoor unit A1 OFF using the remote control.
• Repeat the above procedure for indoor units A2, A3, A4.
IMPORTANT: Test each indoor unit separately.
Pump-down
Pump-down is an operation intended to collect all the system refrigerant in the outdoor unit. This operation must be carried out before disconnecting the refrigerant pipes in order to avoid refrigerant loss to the atmosphere, if it becomes necessary to disconnect the refrigerant connections for unit repair, removal or disposal; in this case, after removal, the unit must be delivered to an appropriate disposal centre or the original dealer.
Shut off the liquid valves with the Allen wrench. Turn the indoor units ON in cooling with the fan operating at high speed. After 2 minutes of operation, shut the suction valves with the same Allen wrench. Turn the system OFF and switch the mains supply OFF. Disconnect the pipes. After disconnection, protect valves and pipes ends from dust.
T able V: Accessories
Description Part number 38VYM 18 38VYM 28 38VYM 32
Wall bracket kit 38YL-900---001-40
Maintenance
The following maintenance operations must be carried out by qualified personnel.
Cleaning the coil
If necessary, proceed as follows for more careful cleaning of the coil:
Switch the mains supply OFF.
Remove unit top cover by losening the fixing screws and lifting the cover.
Carefully clean the coil with a vacuum cleaner from inside to outside. With the same vacuum cleaner, remove the dust from inside the fan compartment and the fan blades. Avoid any damage to the blades which may cause future vibrations and noise.
Replace the unit cover and tighten the screws.
Guide for the owner
When installation and tests are completed explain the Operation and Maintenance Manual to the owner, with particular attention to the main operating modes of the air conditioner, such as:
• Turning the unit on and off.
• Functions of the air conditioner.
• Removal and cleaning of the air filters.
Leave the two installation manuals for the indoor and outdoor units with the owner for future use during maintenance operations or for any other needs.
Page 15
L010125H16 - 0103
Via R. Sanzio, 9 - 20058 Villasanta (MI) Italy - Tel. 039/3636.1
The manufacturer reserves the right to change any product specifications without notice.
Order No. 13812-74M10, January 2003. Supersedes Order No. 13812-74M10, May 2002. Printed in Italy
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