Carrier 38QUS018DS2, 42QHC007DS, 38QUS027DS3, 38QUS042DS5, 42QHC009DS Installation Manual

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MULTI SYSTEM AIR CONDITIONER
INSTALLATION MANUAL
IMPORTANT NOTE:
Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference. This manual only describes the installation of outdoor unit. When installing the indoor unit, refer to the installation manual of indoor unit.
The manufacturer reserves the right to change any product specifications without notice.
This product has been det ermined to be in compliance wit h t he Low Voltage Directive ( 2014/3 5/EC),
and the Elect romagnetic Compat ibility Direct ive ( 2014/30/EC) of t he E uropean Union.
Correct Disp osal of This Pro duct
(Waste Electrical & Electronic Equip men t)
(When using this air conditioner in European countries, the following guidance must be followed)
- This marking shown on the product or its literature, indicates that waste electrical and eletrical equipment (WEEE as in directive 2002/96/EC) should not be mixed with general household waste. It is prohibited to dispose of this appliance in domestic household waste. For disposal, there are several possibilities:
1. The municipality has established collection systems, where electronic waste can be disposed of at least free of charge to the user.
2. When buying a new product, the retailer will take back the old product at least free of charge.
3. The manufacture will take back the old appliance for disposal at least free of charge to the user.
4. As old products contain valuable resources, they can be sold to scrap metal dealers. Wild disposal of waste in forests and landscapes endangers your health when hazardous substances leak into the ground-water and find their way into the food chain.
42QSS018DS*
Type Model Name Rated Voltage & Hz
38QUS014DS2*
42QSS024DS*
42QTD009DS*/ 42QTD012DS*
Console Type Indoor Unit
42QZA009DS*
38QUS018DS2*/ 38QUS027DS3*
Duct Type Indoor Unit
38QUS036DS4*/ 38QUS042DS5*
220-240V~, 50/60Hz
845x363x702
800x333x554
730x192x291
Dimension
Wall Mounted Indoor Unit
1100x774x249
570x570x260
700x600x210
42QHC007DS*/ 42QHC009DS*
946x410x810
GB-1
Outdoor Unit
812x192x30042QHC012DS*
42QHC018DS* 973x218x319
42QSS009DS*/ 42QSS012DS* 700x635x210
880x674x210
CassetteType Indoor Unit
42QTD018DS*
42QTD024DS*
570x570x260
840x840x245
42QZA012DS*
42QZA018DS*
700x600x210
700x600x210
42QHC024DS* 1082x225x338
CONTENTS
3
6
7
8
9
9
11
11
11
12
14
14
16
19
19
20
21
22
1. PREPARING FOR INSTALLATION
··································································
2. INSTALLATION OVERVIEW ················································································
3. INSTALLATION DIAGRAM ··················································································
4. SPECIFICATIONS ·······························································································
5. OUTDOOR UNIT INSTALLATION ···········································································
a. Outdoor Unit Installation Instructions ·································································
b. Drain Joint Installation ····················································································
c. Notes on Drilling Hole in Wall ··············································································
d. When Select a 24K Indoor Unit ········································································
6. REFRIGERANT PIPING CONNECTION  ·································································
7. WIRING ··············································································································
a. Outdoor Unit Wiring ···················································································· b. Wiring Figure  ·······························································································
8. AIR EVACUATION ··································································································
a. Evacuation Instructions ··················································································· b. Note on Adding Refrigerant  ··············································································
9. TEST RUN ············································································································
10. FUNCTION OF AUTOMATIC WIRING/PIPING CORRECTION ·······························
7
GB-2
GB-3
1. PREPARING FOR INSTALLATION
1.1 Safety cautions
WARNING
This symbol indicates the possibility of personnel injury or loss of life.
Installing, starting up, and servicing air-conditioning equipment can be hazardous due to system ressures, electrical components, and equipment location (roofs, elevated structures, etc.). Only trained, qualified installers and service mechanics should install, start-up, and serve this equipment. When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment. Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use care in handing, rigging, and setting bulky equipment. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code for special requirement.
Refrigerant gas is heavier than air and replaces oxygen. A massive leak could lead to oxygen depletion, especially in basements, and an asphyxiation hazard could occur leading to serious injury or death. When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level. If the refrigerant gas leaks during installation, ventilate the area immediately.
Refrigerant gas may produce a toxic gas if it comes in contact with fire such as from a fan heater, stove or cooking device. Exposure to this gas could cause severe injury or death.
Disconnect from power source before attempting any electrical work. Connect the connective cable correctly.
Wrongly connecting may result in electric parts damaged.
Use the specified cables for electrical connections and attach the wires firmly to the terminal block connecting sections so that the external force is not exerted to the terminal. Be sure to provide grounding.
Do not ground units to gas pipes, water pipes, lightning rods or telephone wires. Incomplete grounding could cause a severe shock hazard resulting in injury or death.
Safely dispose of the packing materials.
Packing materials, such as nails and other matal or wooden parts, may cause stabs or other injuries. Tear apart and throw away plastic pacaging bags so that children will not play with them. Children playing with plastic bags face the danger of suffocation.
Do not install unit near concentrations of combustible gas or gas vapors. Be sure to use the supplied or exact specified installation parts.
Use of other parts may cause the unit to come to lose, water leakage, electrical shock, fire or equipment damage.
When installing or relocating the system, do not allow air or any substances other than the specified refrigerant (R410A) to enter the refrigeration cycle. Duct and Cassette type indoor is not accessible to the general public and intended to be
maintained by qualified service personnel and located at a level not less than 2.5m from floor.
Electrical work should be carried out in accordance with the installation manual and the national, state and local electrical wiring codes. Be sure to use a delicated power circuit. Never share the same power outlet with other appliance.
1. PREPARING FOR INSTALLATION
WARNING
CAUTION
This symbol indicates the possibility of property damage or serious consequences.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches. In order to avoid a hazard due to inadvertent resetting of the thermal cut-out, this appliance must not be supplied through an external switching device, such as a timer, or connected to a circuit that is regularly switched on and off by the utility. Use the prescribed cables for electrical connection with insulation protected by insulation sleeving having an appropriate temperature rating.
Unconformable cables can cause electric leak, anomalous heat prodcution or fire.
To avoid personal injury, be careful when handling parts with sharp edges. Do not install the indoor or outdoor units in a location with special environmental conditions. Do not install in a place that can amplify the noise level of the unit or where noise and discharged air might disturb neighbors. Perform the drainage/piping work securely according to the installation manual.
Improper drain piping may result in water leakage and property damage.
Do not instal the air conditioner in the following places.
-The place where there is mineral oil or arsenic acid.
-The place where corrosive gas (such as sulfurous acid gas) or combustible gas (such as thinner) can accumulate or collect, or where volatile combustible substances are handled.
-The place there is equipment that generates electromagnetic fields or high frequencey harmonics.
This product contains fluorinated gases covered by the Kyoto Protocol
Chemical Name of Gas
Global Warming Potential (GWP) of Gas
R410A
2088
CAUTION
1. Paste the enclosed refrigerant label adjacent to the charging and/or recovering location.
2. Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink.
3. Prevent emission of the contained fluorinated gas. Ensure that the fluorinated gas is never vented to the atmosphere during installation, service or disposal. When any leakage of the contained fluorinated gas is detected, the leak shall be stopped and repaired as soon as possible.
4. Only qualified service personnel are allowed to access and service this product.
5. Any handling of the fluorinated gas in this product, such as when moving the product or recharging the gas, shall comply under (EC) Regulation No. 842/ 2006 on certain fluorinated greenhouse gases and any relevant local legislation.
6. Contact dealers, installers, etc., for any questions.
72GB-4
72GB-5
1. PREPARING FOR INSTALLATION
The air conditioning system comes with the following accessories. Use all of the installation parts and accessories to install the air conditioner. Improper installation may result in water leakage, electriclshock and fire, or equipment failure.
Name Shape Quantity
Installation plate
1
Plastic expansion sheath
5-8
Self-Tapping Screw A ST3.9X25
5-8
Connecting pipe assembly
Liquid side
Gas side
1
Drain joint (some models)
1
Seal ring (some models)
Ø9.52
Ø6.35
Parts you must purchase. Consult a technician for the proper size.
Ø12.7
Ø9.52
Ø15.9
1
1
Owner’s manual
Installation manual
Optional part (one piece/one indoor unit)
Optional part (1-5 pieces for outdoor unit, depending on models)
Transfer connector (packed with the indoor or outdoor unit, depending on models) NOTE: Pipe size may differ from appliance to appliance. To meet different pipe size requirements, sometimes the pipe connections need a transfer connector installed on the outdoor unit .
Optional part (one piece/one cable)
Magnetic ring (Hitch on the connective cable between the indoor unit and outdoor unit after installation.)
1
Cord protection rubber ring (If the cord clamp cannot fasten on a small cord, use the cord protection rubber ring [supplied with accessories] to wrap around the cord. Then fix it in place with the cord clamp.)
(depending on models)
(depending on models)
(on some models)
Optional Accessories
There are two types of remote controls: wired and wireless. Select a remote controller based on customer preferences and requirements and install in an appropriate place. Refer to catalogues and technical literature for guidance on selecting a suitable remote controller.
1.2 Accessories
2. INSTALLATION OVERVIEW
7
GB-6
L N
1
2
3
MC MC
4
5
Installation order
Install the outdoor unit
(Page 9)
Evacuate the refrigeration system
(Page 19)
Connect the wires
(Page 14)
Connect the refrigerant pipes
(Page 12)
Perform a test run
(Page 21)
7
GB-7
3. INSTALLATION DIAGRAM
Installation Diagram
Fig. 3.1
Safety Precautions
CAUTION
This illustration is for demonstration purposes only. The actual shape of your air condtioner may be slightly different. Copper lines must be independently insulated.
CAUTION
To prevent wall damage, use a stud finder to locate studs. A minimum pipe run of 3 metres is required to minimise vibration & excessive noise. Two of the A, B, and C air circulation pathways must be free from obstructions at all times.
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