Carrier 38MVQ009, 38MVQ012, 38MVQ018, 38MVQ024, 38MVC009 Installation Instructions Manual

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Installation Instructions
TABLE OF CONTENTS
PARTS LIST ....................................... 2
SAFETY CONSIDERATIONS ......................... 3
GENERAL ......................................... 3
SYSTEM REQUIREMENTS .......................... 3
DIMENSIONS ...................................... 4
SERVICE VALVE LOCATIONS ........................ 4
CLEARANCES ..................................... 5
INSTALLATION TIPS ............................... 6
INDOOR UNIT INSTALLATION ....................... 6
OUTDOOR UNIT INSTALLATION ..................... 7
INSTALL ALL POWER AND INTERCONNECTING WIRING
TO OUTDOOR UNIT .............................. 8-9
INSTALL ALL POWER, INTERCONNECTING WIRING,
AND PIPING TO INDOOR UNIT ..................... 10
REMOTE CONTROL INSTALLATION ................. 10
SYSTEM VACUUM AND CHARGE ................... 11
START-UP ........................................ 12
TROUBLESHOOTING .............................. 13
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NOTE: Read the entire instruction manual before starting the installation.
Part No.
Name of Part
1 Mounting Plate 2 Mounting Screw ST3.9x25-C-H 3 Anchor 4 Remote Control
5 Remote Control Holder 6 Mounting Screw B ST2.0xlO-C-H
PARTS LIST
Qty No.
1 1 8 2
8 3 1 4
1 5 2 6
Part
Name of Part Qty
Mounting Plate 1 Mounting Screw A ST3.9x25-C-H 8
Anchor 8
Remote Control 1 Remote Control Holder 1 Mounting Screw B ST2.0xlO-C-H 2
Remote Control
Mounting screw B
ST2.9X10-C-H
Remote control holder
Remote control
Remote control holder
Air Inlet
__ Air Inlet
Air outlet
f
Loop the
connecting Loop the connectinc Removethewater receiverfirst
cab e. cable, beforeconnectngthe pipes.
A07334a
Fig. 1 - 40MVC,MVQ/38MVC,MVQ009-012
Parts List
Fig. 2 - 40MVC, MVQ/38MVC,MVQ018-024
Parts List
Note:
- If the outdoor unit is higher than the indoor unit, prevent rain from flowing into the indoor unit along the connection pipe by making a downward arc in the connection pipe before it enters the wall to the indoor unit. This will ensure that rain will drip from the connection pipe before it enters the wall.
- The illustration above is only a sketch. Different models may be slightly different.
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SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance flmctions such as cleaning coils. All other operations should be performed by
trained service personnel. When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment. Read these instructions thoroughly and follow all warnings or
cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for
special requirements. Recognize safety information. This is the
safety-alert symbol !_X. When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal
injury.Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in nfinor personal
injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or
operation.
ELECTRICALSHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in equipment
damage or improper operation. Do not bury more than 36 in. (914 ram) of refrigerant pipe
in the ground. If any section of pipe is buried, there nmst be
a 6 in. (152 ram) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is buried, refrigerant may nfigrate to the cooler buried section during extended periods of system shutdown. This causes refrigerant slugging and could possibly damage the compressor at start-up.
GENERAL
These instructions cover the installation, start-up and servicing of 38MVC,MVQ outdoor and 40MVC, MVQ indoor units duct free systems.
SYSTEM REQUIREMENTS
Allow sufficient space for airflow and servicing unit. See Fig. 3
and 4 for minimum required distances between unit and walls or
ceilings.
IMPORTANT: Both refrigerant lines must be insulated
separately.
Minimum refrigerant line length between the indoor and outdoor
units is 10 ft. (3 m). The following n_axinmm lengths are allowed:
REFRIGERANT LINELENGTHSR. (m)
Unit Size Max Line Length (ID over OD) (ODover ID)
9K 65 (20) 35 (11) 35 (11) 12K 65 (20) 35 (11) 35 (11) 18K 100(30) 50 (15) 50 (15)
24K 100(30) 60 (18) 60 (18)
The following are the piping sizes.
Unit Size
9K
12K 18K
24K
Refrigerant Charge
REFRIGERANT CHARGE lb. (kg)
Unit Size Air Conditioner Heat Pump
9K 2.3 (1.0) 2.4 (1.1)
12K 2.9 (1.3) 3.0 (1.4) 18K 4.4 (2.0) 4.5 (2.0) 24K 5.3 (2.4) 5.3 (2.4)
Above charge is for piping runs up to 25 ft. (7.6 m).
For piping runs greater than 25 ft. (7.6 m), add 0.1 oz. of
refrigerant per foot of extra piping up to the allowable length.
Capillary tubes in outdoor unit are used as metering devices. Connecting (Power and Control Cable)
The main power is supplied to the outdoor unit. The field supplied connecting cable from the outdoor unit to indoor unit
consists of four wires and provides the power for the indoor unit as well as the communication signal between the outdoor and
indoor unit. For 9K and 12K units, all four wires are low voltage DC.
For 18K and 24K, two wires are high voltage AC power, one is pulse DC and one is a ground wire.
Consult local building codes, NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special requirements.
Model Size MAX FUSE/CB
9k 12k 12k 18k 24k
Connecting Cable: Voltage drop on the connecting cable
should be kept to a nfininmm. Do not use thermostat wire. Use cable size and max length below:
18AWG 50 Feet (16m) 16AWG 100Feet (33m)
MaxElevation Max Elevation
PIPE SIZES
Mix Phase
1/4" 1/4"
1/4"
3/8"
Power Source
115-1-60
208/230-1-60
Vapor
3/8"
1/2" 1/2"
5/8"
MIN CKTAMP
AMP
12/20 15/25
9/15
11/20 14/25
DIMENSIONS - INDOOR
Model Size in. (mm) in. (mm) in. (mm) Operating Weight Ib (kg)
9K 32.09 (815) 11.02 (280) 7.68 (195) 17.6 (8)
12K 35.67 (906) 11.26 (286) 9.25 (235) 25.3 (11.5) 18K 49.21 (1250) 12.80 (325) 9.06 (230) 39.6 (18)
24K 49.21 (1250) 12.80 (325) 9.06 (230) 39.6 (18)
DIMENSIONS - OUTDOOR
D
A07336
W H D
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W
L1
I r========4._| _ m
4-
_k
solb L.
Model Size in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Ib (kg)
9K 30.71 (780) 21.26 (540) 21.61 (549) 11.81 (300) 10.87 (276) 70.4 (32)
12K 29.92 (760) 23.23 (590) 20.87 (530) 12.40 (315) 11.42 (290) 79.2 (36) 18K 33.07 (840) 27.36 (695) 22.05 (560) 14.17 (360) 13.19 (335) 116.6 (53)
24K 35.00 (889) 33.50 (851) 23.11 (588) 13.98 (355) 13.11 (333) 149.6 (68)
SERVICE VALVE LOCATIONS
W H L1 L2 L3 Operating Weight
9K 12K 18K
24K
Cooling Only
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Operating Weight
Ib (kg)
Heat Pumps
72.6 (33)
83.6 (38)
117.7 (53.5) 151 (68.5)
Service Valve Locations in. (mm) in. (mm) in. (mm) in. (mm)
J 3.46 (88) 3.19 (81) 3.46 (88) 4.02 (102) K 3.46 (88) 5.63 (143) 3.62 (92) 6.57 (167)
..... I1_tl .....
IK IIIt_]j K
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9K 12K 18K 24K
CLEARANCES - INDOOR
CLEARANCES - OUTDOOR
CEILING
J-6"(0.15m!._mi n.
/
6' (i8m)
FLOOR
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Fig. 3 - Indoor unit clearance
IA
C
Air-outle
UNIT 9k and 12k in. (mm) 18k and 24k in. (mm)
A 24 (610) 24 (610)
B 24 (610) 36 (914)
C 24 (610) 24 (610) D 6 (152) 6 (152)
E 12 (305) 12 (305)
Fig. 4 - Outdoor Unit Clearance
Air-inlet
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