Carrier 338, 339, 336 User Manual

Page 1
Models 336, 338 & 339
Freezemaster
300 Series
Operating Instructions
036029-M
6/98
Page 2
Complete this page for quick reference when service is required:
Taylor Distributor:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E June, 1998 Taylor
All rights reserved.
036029--M
Tayl o r
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Page 3
Table of Contents
______________________________________________________________________________
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Compressor Warranty Disclaimer 2.......................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Identification 4...............................
Model 336 4............................................................
Model 338 5............................................................
Model 339 6............................................................
Three Spout Door 7.....................................................
Accessories 8..........................................................
Section 5 Important: To the Operator 9.................................
Symbol Definitions 9....................................................
Power Switch 10.........................................................
Indicator Light - “Mix Low” 10..............................................
Mix Refrigeration Button 10...............................................
“Standby” 10............................................................
“Wash” 10...............................................................
“Auto” 10................................................................
Reset Button 10.........................................................
Air Tube 11.............................................................
Adjustable Draw Handle 11...............................................
Section 6 Operating Procedures 12.....................................
Assembly 12............................................................
Sanitizing 16............................................................
Priming 18..............................................................
Closing Procedure 19....................................................
Draining Product From The Freezing Cylinder 19............................
Rinsing 19..............................................................
Cleaning 20.............................................................
Disassembly 20..........................................................
Brush Cleaning 20.......................................................
Table of Contents Models 336, 338 & 339
Page 4
Section 7 Important: Operator Checklist 22..............................
During Cleaning and Sanitizing 22.........................................
Troubleshooting Bacterial Count 22........................................
Regular Maintenance Checks 22...........................................
Winter Storage 23........................................................
Section 8 Troubleshooting Guide 24....................................
Section 9 Parts Replacement Schedule 27...............................
Section 10 Parts List 28.................................................
Wiring Diagrams 36......................................................
Note: Continuing research results in steady improvements; therefore, info rmation in this manual is subject to change without notice.
Models 336, 338 & 339 Table of Contents
Page 5
Section 1 To the Installer
These machines are designed for indoor use only.
DO NOT install the machines in an area where
a water jet could be used. Failure to follow this instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside rear of the base pan, two 1/2” I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both single-head and double-head units. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
Electrical Connections
Each freezer requires one power supply for each data label. Check the data label(s) on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Beater rotation must be clockwise as viewed looking into the freezing cylinder of any model freezer.
Note: The following procedures should be performed by a trained service technician.
Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Models 336, 338 & 339 To the Installer
To correct rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the terminal block provided in the main control box located behind the service panel.
031030
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Page 6
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor soft-serve models covered in this manual consist of the following: 336, 338 and 339.
These units, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor .
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
061031
2
Models 336, 338 & 339To th e Operator
Page 7
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the servicetechnician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater and
blades, or drive shaft unless all control switches are in the OFF position.
S DO NOT put objects or fingers in door
spout. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury .
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT obstruct air intake and discharge openings:
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label. Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
Models 336, 338 & 339 Safety
3” (76 mm) minimum air space on sides and rear, and 7-1/2” (191 mm) on the bottom. The Model 338 requires 4-1/4” (108 mm) on the bottom.
Failure to follow this instruction may cause poor freezer performance and damage to the machine.
These freezers are designed to operate indoors, under normal ambient temperatures of 70_-- 7 5 _F (21_-- 2 4 _C). The freezers have successfully per­formed in high ambient temperatures of 104_F(40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
061031
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Page 8
Section 4 Operator Parts Identification
Model 336
Item Description Part No.
1 Cover A.-Hopper X37963
2 Pan-Drip 17-1/4” Long 027504
3 Panel-Upper Side Left 028740
4 Orifice 022465-100
5 O-Ring 3/8 OD x .070 W 016137
6 Tube-Feed 5/32 Dia. Hole 043461-2
7 O-Ring .563 OD x .070 043758
8 Panel-Rear 029816
9 Louver-Side (Right & Left) 017471
10 Panel-Upper Side Right 028741
Item Description Part No.
11 Panel A.-Lower Side (R & L) X24424
12 Adaptor A.-Caster X18915
13 Caster-Swivel 5/8 Stem 4” Wheel 018794
14 Panel-Service *336* 042824
15 Tray-Drip 16-7/8 L x 5-1/8 020157
16 Shield-Splash 022765
17 Stud-Nose 022822
18 Panel A.-Front X42821-SP1
19 Gasket-Hopper Cover-8 Qt. 037042
4
Models 336, 338 & 339Operator Parts Identification
Page 9
Model 338
Item Description Part No.
1 Cover A.-Hopper-Standard X38458
2 Gasket-Hopper Cover 20 Qt. 038474
3 Orifice 022465-100
4 O-Ring 3/8 OD x .070 W 016137
5 Tube A.-Feed SS 5/32 Hole X29429-2
6 O-Ring .643 OD x .077 W 018572
7 Panel-Rear 051600
8 Louver-Side (Left) 017471
9 Panel A.-Side Upper Right X48596
Models 336, 338 & 339 Operator Parts Identification
Item Description Part No.
10 Panel-Side (Lower Right) 048487
11 Panel A.-Side Left X51596
12 Stud-Nose Cone 022822
13 Panel A.-Front X51590
14 Pan A.-Drip-15-1/8 Long X51601
15 Shield-Splash 23 Long 022766
16 Tray-Drip 22-7/8 L x 5-1/8 W 014533
17 Leg-4” SS w/O-Ring 013458
18 Skirt-Air Flow 048489
5
Page 10
Model 339
Item Description Part No.
1 Cover A.-Hopper-Standard X38458
2 Gasket-Hopper Cover 20 Qt. 038474
3 Orifice 022465-100
4 O-Ring 3/8 OD x .070 W 016137
5 Tube A.-Feed SS 5/32 Hole X29429-2
6 O-Ring .643 OD x . 077 W 018572
7 Panel-Rear 017563
8 Louver-Side (Right & Left) 017471
9 Panel-Upper Side Right 028741
10 Panel A.-Lower Side (R & L) X24424
Item Description Part No.
11 Pan-Drip 17-1/4” Long 027504
12 Panel-Upper Side Left 028740
13 Stud-Nose Cone 022822
14 Panel A.-Front X32956
15 Adaptor A.-Caster X18915
16 Shield-Splash 23 L 022766
17 Tray-Drip 22-7/8 L x 5-1/8 W 014533
18 Panel-Service 024439
19 Caster-Swivel 5/8 Stem 4” Wheel 018794
6
Models 336, 338 & 339Operator Parts Identification
Page 11
Three Spout Door
Item Description Part No.
1 Seal-Drive Shaft 032560
2 Shaft-Beater 033235
3 Beater A.-2.8 Qt. Helicore X35466
4 Blade-Scraper-Plastic 035480
5 Bearing-Front 050216
6 Gasket-Door HT 4” Double 048926
7 O-Ring 3/8 OD x .070 W 016137
8 Plug-Prime 028805
9 Handle A.-Adj. Stainless Screw X33687
9a Handle-Adjustable 028804
9b Screw-Adjustment-Stainless 033662
Models 336, 338 & 339 Operator Parts Identification
Item Description Part No.
9c O-Ring 1/4 OD x .070 W 015872
10 Nut-5/16-24 18-8 SS Jam 029639-BLK
11 Nut-Stud Long 034382
12 Nut-Stud Short 034383
13 Va lve A.-Dra w X18303
14 O-Ring 7/8 OD x .103 W 014402
15 Cap-Design 1.010” ID-6 Point 014218
16 O-Ring 5/16 OD x .070 W 016272
17 Rod A.-Pivot X20683
18 Door A.-3 Spout SH BAF W/PRG X51532-15
7
Page 12
Accessories
9
1
048260
10
2
7
3
CAUTION
1OZ (28.4 g)
®
6
SS
TERA HEEN
GREEN LABEL
SANITIZER& CLEANER (MILKSTONEREMOVER)
8
4
KAY-5
Sanitizer/Cleaner
5
KEEPOUTOF REACH OF CHILDREN
FORINSTITUTIONAL USE ONLY
12
11
ITEM DESCRIPTION PART NO.
1 TOOL-O-RING
048260-WHT
REMOVAL-FREEZER
2 BRUSH -REAR BRG
013071
1IN.DX2IN.LGX
3 BRUSH -DOUBLE
013072
ENDED-PUMP&FEED
4 BRUSH -DRAW VALVE
013073
1”ODX2”X17”
5 BRUSH-MIX PUMP
023316
BODY-3”X7”WHITE SANITIZER KAY-5 125 PKTS 041082
6
SANITIZER-STERA SHEEN 065293*
071018
ITEM DESCRIPTION PART NO.
7 PAIL-MIX 10 QT.
M336,339,751,754,774,794 8 PAIL-6 QT. M338,750 023348 9 DEFLECTOR -BLOWER
EXHAUST M794
10 SKIRT-AIR FLOW M338 048489 11 DEFLECTOR-BLOWER
EXHAUST M336
12 DEFLECTOR-BLOWER
EXHAUST M339,751,754,774
*MODEL 336 IS SHIPPED WITH STERA SHEEN. OTHER MODELS ARE SHIPPED WITH KAY-5.
8
Models 336, 338 & 339Operator Parts Identification
013163
047912
048345
046586
Page 13
Section 5 Important: To the Operator
Item Description
1 Power Switch 2 Mix Refrigeration Button 3 Standby Button 4 Wash Button 5 Auto Button 6 Indicator Light “MIX LOW” 7 Reset Button
Symbol Definitions
The following chart identifies the symbol definitions used on the operator switches.
=ON
=OFF
=MIX
= WASH
=MIXLOW
= STANDBY
Models 336, 338 & 339 Important: To the Operator
9
Page 14
Power Switch
When placed in the “ON” position, the power switch allows SOFTECHR control panel operation.
Indicator Light - “Mix Low”
Located on the front of the machine is a mix level indicating light. When the light is flashing, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. Always maintain at least 3” (76 mm) of mix in the hopper. If you neglect to add mix, a freeze-up may occur. This will cause eventual damage to the beater, blades, drive shaft, and freezer door.
When the “STANDBY” button is pressed, the light comes on, indicating the CTR (Cylinder Temperature Retention System) feature has been activated. In the “STANDBY” mode, the “WASH” and “AUTO” functions are automatically cancelled. The mix refrigeration function is automatically locked in to maintain the mix in the hopper.
To resume normal operation, press the “AUTO” button. When the unit cycles off, the product in the freezing cylinder will be at serving viscosity. At this time, place the air tube (end with the hole) into the mix inlet hole and install the air orifice.
“Wash”
Mix Refrigeration Button
When the mix refrigeration button is pressed, the light comes on indicating the mix hopper refrigeration system is operating. The mix refrigeration is controlled by the left side of the freezer as viewed from the operator end. The mix refrigeration function cannot be cancelled unless the “AUTO” or “STANDBY” modes are cancelled first.
“Standby”
The Separate Hopper Refrigeration System (SHR) and the Cylinder T emperature Retention System (CTR) are standard features. The SHR feature incorporates the use of a separate small refrigeration system to maintain the mix in the hopper below 40_(4.4_C) to assure bacteria control. The CTR feature works with the SHR to maintain a good quality product. During long “No Sale” periods, it is necessary to warm the product in the freezing cylinder to approximately 35_Fto40_F(1.7_Cto4.4_C) to prevent overbeating and product breakdown.
When the “WASH” button is pressed, the light comes on. This indicates beater motor operation. The “STANDBY” or “AUTO” modes must be cancelled first to activate the “WASH” mode.
Note: The Model 336 cannot be operated in the “WASH” mode if the opposite side of the freezer is in “AUTO”. Failure to comply with this instruction will cause the rinse or sanitizing solution to freeze.
“Auto”
When the “AUTO” button is pressed, the light comes on. This indicates that the main refrigeration system has been activated. In the “AUTO” mode, the “WASH” or “STANDBY” functions are automatically cancelled. The mix refrigeration function is automatically locked in to maintain the mix in the mix hopper.
To activate the SHR and CTR features, press the “STANDBY” button. Remove the air orifice and place the air tube (end without the hole) into the mix inlet hole.
Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the button again. The light and mode of operation will shut off.
10
Models 336, 338 & 339Important: To the Operator
Page 15
Reset Button
The reset button is located in the service panel. The reset protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the “AUTO” button to cancel the cycle. Place the power switch to the “OFF” position. Press the reset button firmly.
Note: Do not use metal objects to press the reset button. Failure to follow this instruction may result in electrocution.
Turn the power switch to the “ON” position. Press the “WASH” button and observe the freezer’s performance. Open the side access panel. Make sure the beater motor is turning the drive shaft in a clockwise direction (from the operator end) without binding.
If the beater motor is turning properly, press the “WASH” button to cancel the cycle. Press the “AUTO” button (on both sides of the unit) to resume normal operation. If the freezer shuts down again, contact a service technician
Air Tube
The air tube serves two purposes. One end of the tube has a hole and the other end does not.
1. After priming the machine, lubricate the o-rings on the air tube (the end with the hole) and place it into the mix inlet hole. Every time the draw handle is raised, new mix and air from the hopper will flow down into the freezing cylinder. This will keep the freezing cylinder properly loaded and will maintain overrun.
2. During long “No Sale” periods, remove the air orifice. Lubricate the o-rings on the air tube (the end without the hole), and place it into the mix inlet hole. This will prevent any mix from entering the freezing cylinder.
The air orifice is used to meter a certain amount of air into the freezing cylinder. The air orifice maintains overrun and allows enough mix to enter the freezing cylinder after a draw.
Adjustable Draw Handle
These units feature an adjustable draw handle to provide the best portion control. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. of product per 10 seconds. To INCREASE the flow rate, turn the screw COUNTERCLOCKWISE. Turn the screw CLOCKWISE to DECREASE the flow rate. During “Sanitizing” and “Rinsing”, the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP. When drawing product, always place the restrictive bar on the bottom.
Figure 1
Models 336, 338 & 339 Important: To the Operator
11
Figure 2
Page 16
Section 6 Operating Procedures
Each unit stores mix in a hopper. The mix then flows by gravity through an air tube down into the freezing cylinder. They all have 2.8 quart (2.6 liter) capacity freezing cylinders. All models have 20 quart (18.9 liter) mix hoppers.
Duplicate the following procedures, where they apply, for the second freezing cylinder.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 20, “Disassembly”, and start there.
Assembly
shaft. Fill the inside portion of the seal with 1/4” more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing.
Insert the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Engage the hex end firmly into the drive coupling. Be sure the drive shaft fits into the drive coupling without binding.
DO NOT lubricate the hex end of the drive
Figure 3
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube).
MAKE SURE THE CONTROL SWITCH IS
IN THE “OFF” POSITION.
Step 1
Install the drive shaft. Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place.
Figure 4
12
Models 336, 338 & 339Operating Procedures
Page 17
Step 2
Take one of the scraper blades and slip it under the hook at the front of the beater. Wrap the blade around the beater following the helix and pushing the blade down onto the helix as you wrap. At the back end of the beater, slip the blade under the hook. Repeat this step for the second scraper blade.
Figure 5
Holding the beater securely , slide the beater one third of the way into the freezing cylinder. Looking into the freezing cylinder, align the hole at the rear of the beater with the flats on the end of the drive shaft.
Step 3
Assemble the freezer door. Place the large rubber gaskets into the grooves on the back side of the freezer door.
Slide the white plastic front bearings over the baffle rods onto the bearing hubs making certain that the flanged end of the bearing is resting against the freezer door.
DO NOT LUBRICATE THE GASKETS OR THE FRONT BEARINGS. Damage to components may occur.
Figure 6
Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft. The beater should fit snugly, but not so tightly that the beater cannot be turned slightly to engage the drive shaft. If the beater slides in too easily with little or no resistance, there will not be enough force against the beater to hold the blades in place. If this is the case, contact your authorized Taylor service agent.
Repeat Steps 1 and 2 for the other side of the freezer.
Figure 7
Slide the two o-rings into the grooves on the prime plugs. Apply an even coat of Taylor Lube to the o-rings and shafts.
Figure 8
Models 336, 338 & 339 Operating Procedures
13
Page 18
Insert the prime plugs into the holes in the top of the freezer door, and push down.
Figure 9
Step 4
Install the freezer door. Insert the baffle rods through the opening in the beaters and seat the door flush with the freezing cylinder. With the door seated on the freezer studs, install the handscrews. Tighten equally in a crisscross pattern to insure the door is snug.
Step 5
Install the three draw valves. Slide the two o-rings into the grooves on the draw valves, and lubricate.
Figure 11
Lubricate the inside of the freezer door spouts, top and bottom, and insert the draw valves from the bottom until the slot in the draw valves comes into view.
Note: The short handscrews go on the bottom
and the long handscrews go on top.
Figure 10
Figure 12
Step 6
Install the adjustable draw handles. Slide the o-ring into the groove on the pivot pin, and lubricate.
Figure 13
14
Models 336, 338 & 339Operating Procedures
Page 19
Slide the fork over the bar in the slot of the draw valve. Secure with pivot pin.
Note: The Models 336, 338 and 339 have three draw handles. Slide the fork of the draw handle in the slot of the draw valve, starting from the right. Slide the pivot pin through each draw handle as you insert them into the draw valves.
Step 8
Install the front drip tray and the splash shield under the door spouts.
Figure 16
Step 9
Slide the rear drip pan into the hole in the side panel (front panel on a Model 338).
Figure 14
Note: These units feature adjustable draw handles to provide the best portion control. The draw handles can be adjusted for different flow rates. See page 11 for more information on adjusting these handles.
Step 7
Snap the design caps over the end of the door spouts.
Figure 17
Step 10
Slide two o-rings on one end of the air tube. Slide two o-rings on the other end of the air tube.
Figure 15
Models 336, 338 & 339 Operating Procedures
15
Figure 18
Page 20
Slide the small o-ring into the groove of the air orifice. Do not lubricate the o-ring.
Figure 19
Note: Make sure the hole in the air orifice is clean and is not clogged. If the hole in the air orifice should become clogged, use soap and hot water to clear the hole.
Sanitizing
Step 1
Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (example: Kay-5R). USE WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS.
Step 2
Pour the two gallons (7.6 liters) of sanitizing solution into the hopper and allow it to flow into the freezing cylinder.
Do not enlarge the hole in the air orifice.
Install the air orifice into the hole in the top of the air tube (in the end without the small hole on the side).
Figure 20
Step 11
Lay the air tube (with the air orifice installed) and the hopper gasket in the bottom of the mix hopper for sanitizing.
Figure 21
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper. When cleaning the hopper, take particular care in brushing the mix level sensing probe on the rear wall of the hopper, the mix inlet hole, the air tube, and the hopper gasket.
Repeat Steps 10 and 11 for the other side of the freezer.
16
Figure 22
Models 336, 338 & 339Operating Procedures
Page 21
Figure 23
Step 4
Place the power switch in the “ON” position.
Step 6
Place an empty pail beneath the door spout and raise the prime plug.
Figure 26
Step 7
When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door, lower the draw handle. Draw off all the sanitizing solution.
Figure 24
Step 5
Press the “WASH” button. This will cause the sanitizing solution in the freezing cylinder to agitate. Allow it to agitate for five minutes.
Figure 25
Figure 27
Note: Momentarily pull the center draw handle down to sanitize the center door spout.
Step 8
Once the sanitizer stops flowing from the door spout, raise the draw handle and press the “WASH” button, cancelling the beater motor operation.
Note: You have just sanitized the freezer. Be
sure your hands are sanitized before continuing
these instructions.
Models 336, 338 & 339 Operating Procedures
17
Page 22
Step 9
Assemble the hopper gasket around the top edge of the mix hopper. Stand the air tube in the corner of the hopper.
Figure 28
Repeat Steps 1 through 9 for the other side of the freezer.
Priming
Step 2
Once a steady stream of mix starts to flow from the prime plug opening in the bottom of the freezer door, push down the prime plug.
Figure 30
Step 1
With a pail beneath the door spout, lower the draw handle. Be sure the prime plug is still in the UP position. Pour two gallons (7.6 liters) of fresh mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, raise the draw handle.
Note: Use only fresh mix when priming the freezing cylinder.
Step 3
Lubricate the o-rings on the air tube on the end with the small hole on the side.
Step 4
Install the air tube in the “AUTO” position.
Figure 29
18
Figure 31
Models 336, 338 & 339Operating Procedures
Page 23
Step 5
Press the “AUTO” button. The “AUTO” light will come on indicating the main refrigeration system is operating. When the unit cycles off, the product will be at serving viscosity.
Figure 32
Note: The mix refrigeration light will come on, indicating the mix refrigeration system is operating to maintain the mix in the mix hopper.
Step 6
Fill the hopper with mix. As the mix level comes in contact with the mix level sensing probe on the rear wall of the hopper, the “MIX LOW” light will shut off.
Draining Product From the Freezing Cylinder
Step 1
Press the “AUTO” button, cancelling compressor and beater motor operation.
Press the mix refrigeration button, cancelling the mix hopper refrigeration system.
Step 2
Remove the hopper cover, hopper gasket and air tube. Take these parts to the sink for cleaning.
Step 3
With a sanitized pail beneath the door spout, press the “WASH” button. Lower the draw handle and drain the remaining product from the freezing cylinder and the mix hopper.
Step 4
When the flow of product stops, press the “WASH” button, and raise the draw handle. If local health codes permit, empty the rerun into a sanitized stainless steel can. Cover the container and place it in the walk-in cooler.
Repeat Steps 1 through 4 for the other side of the freezer.
Note: For the Model 336, both sides must be in WASH. If one side is in AUTO and the other is in WASH, the side that is in WASH will continue to freeze.
Step 7
Place the mix hopper cover in position over the mix hopper.
Repeat Steps 1 through 7 for the other side of the freezer.
Closing Procedure
To disassemble your unit, the following items will be needed:
S Two cleaning pails S Sanitized stainless steel rerun can with lid S Necessary brushes (provided with freezer) S Cleaner S Single service towels
ALWAYS FOLLOW LOCAL HEALTH CODES.
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix inlet hole and mix level sensing probe.
Step 2
With a pail beneath the door spout, raise the prime plug and press the “WASH” button.
Step 3
When a steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door, lower the draw handle. Drain all the rinse water from the freezing cylinder, raise the draw handle and press the “WASH” button, cancelling the “WASH” mode.
Repeat Steps 1 through 3 for the other side of the freezer.
Models 336, 338 & 339 Operating Procedures
19
Page 24
Cleaning
Brush Cleaning
Step 1
Prepare two gallons (7.6 liters) of an approved clean­ing solution (example: Kay-5R). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFI ­CATIONS.
Step 2
Push down the prime plug. Pour the two gallons (7.6 liters) of cleaning solution into the mix hopper.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probe, and the mix inlet hole.
Step 4
Press the “WASH” button. This will cause the cleaning solution in the freezing cylinder to agitate.
Step 5
Place an empty pail beneath the door spout and raise the prime plug.
Step 6
When a steady stream of cleaning solution is flowing from the prime plug opening in the bottom of the freezer door, lower the draw handle. Draw off all of the solution.
Step 7
Once the cleaner stops flowing from the door spout, raise the draw handle and press the “WASH” button, cancelling the “WASH” mode.
Repeat Steps 1 through 7 for the other side of the freezer.
Disassembly
Step 1
BE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL.
Step 2
Remove the handscrews, freezer door, beaters, scraper blades, and drive shafts from the freezing cylinders. Take these parts to the sink for cleaning.
Step 3
Remove the front drip tray and the splash shield.
Step 1
Prepare a sink with an approved cleaning solution (example: Kay-5R). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFI­CATIONS. If another approved cleaner is used, dilute it according to the label instructions. (IMPORTANT: Follow the label directions. Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.) Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the seals from the drive shafts.
Step 3
From the freezer door remove:
S gaskets S front bearings S pivot pins S adjustable draw handles S design caps S draw valves S prime plugs
Remove all o-rings.
Note: To remove o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward and it will roll out of the groove and can be easily removed. If there is more than one o-ring to be removed, always remove the rear o-ring first. This will allow the o-ring to slide over the forward rings without falling into the open grooves.
20
Models 336, 338 & 339Operating Procedures
Page 25
Step 4
Remove the o-rings from the air tubes and air orifices.
Step 5
Return to the freezer with a small amount of cleaning solution. Brush clean the rear shell bearings at the back of the freezing cylinders with the black bristle brush.
Figure 33
Step 6
Remove the rear drip pan and take it to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide.
Step 7
Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve cores in the freezer door. Place all the cleaned parts on a clean, dry surface to air dry overnight.
Step 8
Wipe clean all exterior surfaces of the freezer.
Models 336, 338 & 339 Operating Procedures
21
Page 26
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations.
WE RECOMMEND DAILY CLEANING AND SANITIZING.
ALWAYS FOLLOW LOCAL HEALTH CODES.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all mix passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and used the following day . DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard. Mix the rerun with fresh mix in a ratio of 50/50 during the days operation.
j 6. On a designated day of the week, run the mix as
low as feasible and discard it after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 8. The temperature of the mix in the mix hopper
and walk-in cooler should be below 40_F. (4.4_C.).
Regular Maintenance Checks
j 1. Replace scraper blades that are nicked or
damaged. Before installing the beater assembly, be certain that scraper blades are properly attached to the helix.
j 2. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. If your machine is air cooled, check the
condensers for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Caution: Always disconnect electrical power prior to cleaning the condenser.
051215
22
Models 336, 338 & 339Important: Operator Checklist
Page 27
j 7. If your machine is equipped with an auxiliary
refrigeration system, check the auxiliary condenser for accumulation of dirt and lint. Dirty condensers will reduce the refrigeration capacity of the mix hopper. Condensers must be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins.
Caution: Always disconnect electrical power prior to cleaning the condenser.
j 8. If your machine is water cooled, check the water
lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor.
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser, and then add a liberal amount of permanent type auto anti-freeze. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this winter storage service for you.
Wrap detachable parts of the freezer such as beater , blades, drive shaft, and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
Models 336, 338 & 339 Important: Operator Checklist
23
Page 28
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. No product is being dispensed with draw valve open and the machine in the “AUTO” mode.
2. The product is too stiff. a. The viscosity needs
a. Freeze-up in mix inlet
hole.
b. Beater motor out on reset. b. Reset the freezer. 11
c. The beater is rotating
counterclockwise from the operator end.
d. The circuit breaker is off
or the fuse is blown.
e. There is inadequate mix in
the mix hopper.
f. The air orifice is not
installed.
g. Air tube is installed in the
“STANDBY” position.
adjustment.
b. The air orifice is not
installed.
a. Call service technician to
adjust the mix hopper temperature.
c. Contact service technician
to correct rotation to clockwise from operator end.
d. Turn the breaker on, or
replace the fuse.
e. Fill the mix hopper with
mix.
f. Install air orifice in air
tube.
g. Install the air tube in the
“AUTO” position.
a. Contact service
technician.
b. Install air orifice in air
tube.
-- -- --
-- -- --
-- -- --
19
18
18
-- -- --
18
3. The product is too soft. a. Viscosity needs
adjustment.
b. Not enough air space
around unit. (Air cooled units)
c. Worn scraper blades. c. Replace regularly. 27
d. Dirty condenser (A/C) d. Clean monthly. 22
e. Mix is out of date. e. Use only fresh mix. -- -- --
f. Loss of water. (W/C) f. Locate cause of water
g. Loss of refrigerant. g. Call a service technician. -- -- --
4. The mix in the mix hopper is too cold.
a. The temperature is out of
adjustment.
24
a. Contact service
technician.
b. Allow for adequate air flow
across the condenser.
loss and correct.
a. Call service technician to
adjust the mix hopper temperature.
Models 336, 338 & 339Troubleshooting Guide
-- -- --
1
23
-- -- --
Page 29
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
5. The mix in the mix hopper is too warm.
6. The drive shaft is stuck in the drive coupling.
7. The freezing cylinder walls are scored.
a. The temperature is out of
adjustment.
b. Missing or defective mix
hopper gasket.
c. The mix hopper cover is
not in position.
d. The mix refrigeration light
is not lit.
e. The condenser is dirty. e. Clean the condenser. 22
a. Rounded corners of drive
shaft, coupling, or both.
b. Mix and lubricant collected
in the drive coupling.
a. The beater assembly is
bent.
a. Call service technician to
adjust the mix hopper temperature.
b. Replace/install the gasket
around the mix hopper.
c. Place the cover in
position.
d. Press mix refrigeration
button.
a. Call service technician to
correct cause, and to replace the necessary components. Do not lubricate the hex end of the drive shaft.
b. Brush clean the rear shell
bearing area regularly.
a. Call service technician to
repair or replace the beater and to correct the cause of insufficient mix in the freezing cylinder.
-- -- --
18
19
19
-- -- --
21
-- -- --
8. Excessive mix leakage into the rear drip pan.
9. Excessive mix leakage from door spout.
b. The front bearing is
missing or worn on the freezer door.
a. Missing or worn drive
shaft seal on drive shaft.
b. The rear shell bearing is
worn.
a. Missing or worn draw
valve o-rings.
b. Inadequate lubrication of
draw valve o-rings.
c. Wrong type of lubricant is
being used (example: petroleum base lubricant).
b. Install or replace the front
bearing.
a. Install or replace regularly. 12 / 27
b. Call service technician to
replace rear shell bearing.
a. Install or replace regularly. 14 / 27
b. Lubricate properly. 14
c. Use the proper lubricant
(example: Taylor Lube).
13
-- -- --
12
Models 336, 338 & 339 Troubleshooting Guide
25
Page 30
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
10. No freezer operation after pressing the “AUTO” button.
1 1. Product is not feeding into
the freezing cylinder.
a. Unit is unplugged. a. Plug into wall receptacle. -- -- --
b. The circuit breaker is off
or the fuse is blown.
c. The beater motor is out on
reset.
d. The unit has gone off on
high pressure cut-out.
a. Inadequate level of mix in
the mix hopper.
b. The mix inlet hole is
frozen up.
c. The air tube is installed
incorrectly.
d. The air orifice is not
installed.
b. Turn the breaker on, or
replace the fuse.
c. Reset the freezer. 11
d. Allow the unit to cool and
reset. Check for dirty condenser (air cooled) or loss of water (water cooled).
a. Fill the mix hopper with
mix.
b. The mix hopper
temperature needs adjustment. Call service technician.
c. Install the air tube in the
mix inlet hole, using the end with the small hole in the side.
d. Install the air orifice in the
air tube.
-- -- --
22/ 23
-- -- --
18
18
19
26
Models 336, 338 & 339Troubleshooting Guide
Page 31
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY
Drive Shaft Seal X
Scraper Blade X
Freezer Door Gasket X
Front Bearing X
Draw Valve O-Ring X
Pivot Pin O-Ring X
Prime Plug O-Ring X
Air Tube O-Ring X
Air Orifice O-Ring X
White Bristle Brush, 3” x 7” Inspect & Replace
if Necessary
White Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Black Bristle Brush, 1” x 2” Inspect & Replace
if Necessary
Double-Ended Brush Inspect & Replace
if Necessary
Minimum
Minimum
Minimum
Minimum
Models 336, 338 & 339 Parts Replacement Schedule
27
Page 32
Section 10 Parts List
UPDATE
REMARKS PARTS
WARR.
CLASS
339
QTY.
338
336
DESCRIPTION PART
QTY.
QTY.
NUMBER
+GUIDE--DRIP SEAL 028992 2 2 2 000
+NUT--BRASS BEARING 028991 2 2 2 000
+WASHER--BEARING LOCK 012864 2 2 2 000
ACCUMULATOR--COPPER 2”DIA 10” 047062 1 103
ADAPTOR A.--CASTER X18915 4 4 103
BEARING--FRONT 050216 2 2 2 000
BEARING--REAR SHELL *NICK.PLATE 031324 2 2 2 000
BEATER A.--2.8QT--HELICORE X35466 2 2 2 103
+BLADE--SCRAPER--PLASTIC 13--1/4L 035480 4 4 4 000
BELT--AX33 024396 4 000
BELT--AX35 022848 4 000
BELT--AX38 023873 4 000
BLOCK--TERMINAL 2P 039422 1 1 2 103
BLOCK--TERMINAL 5 POLE 024329 1 103
BLOWER A. X46573-- 1 103
BOOT--CAPACITOR INSULATING 031314 1 000
CAPACITOR--RUN-- 10 UF/370V 033047 1 103
HOUSING A.--W/WHEEL X30160 1 103
MOTOR--BLOWER-- 208/230V 50/60 HZ 046536-- 1 103
BLOWER A. X47833-- 1 103
BOOT--CAPACITOR INSULATING 031314 1 000
CAPACITOR--RUN-- 10 UF/370V 033047 1 103
HOUSING A.--W/WHEEL X30160 1 103
MOTOR--BLOWER-- 208/230V 50/60 HZ 046536-- 1 103
SCREEN--BLOWER *X30153* 030158 1 103
CLIP 030159 4 103
BOARD--LOGIC--GEN 2.6 W/SEL DIFF X36641SER1 2 2 2 212
BOARD--POWER--GEN 1 & 2 X32326--SER 2 2 2 212
BRUSH--DOUBLE ENDED--PUMP & FEED TUBE 013072 1 1 1 000
BRUSH--DRAW VALVE 1”ODX2”X17”L 013073 1 1 1 000
BRUSH--MIX PUMP BODY--3”X7”WHITE 023316 1 1 1 000
BRUSH--REAR BRG 1IN.DX2IN.LGX14 013071 1 1 1 000
CABLE A.--2 COND--24 IN--PUSH ON X34464 1 1 103
+ Available Separately
Parts List Models 336, 338 & 339
28
CABLE--RIBBON--14C--30”L--DIP/DIL 035683 1 103
Page 33
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
CABLE--RIBBON--14C--40”L--DIP/DIL 042931 1 103
CABLE--RIBBON--PWR/RELAY--60 IN 032445 2 2 103
CAP--DESIGN--1.010”ID--6 POINT 014218 3 3 3 000
CASTER--SWV 5/8 STEM 4IN WHEEL 018794 4 4 103
COMPRESSOR L63A113BBCA 048259-- 1 512 MAIN
+ Available Separately
+CAPACITOR--RUN-- 20UF/440V 012906 1 103 208--230/60/1
+CAPACITOR--START--161--193UF/250V 031790 1 103 208--230/60/1
+RELAY--START--COMPRESSOR 038145 1 103 208--230/60/1
+RELAY--START--COMPRESSOR 036047 1 103 208--230/60/1
+CAPACITOR--STAR T--135--155UF/33 036048 1 103 208--230/60/1
+CAPACITOR--RUN-- 35UF/440V 048132 1 103 208--230/60/1
+CAPACITOR--START--161--193UF/250V 031790 2 103 208--230/60/1
+RELAY--START--COMPRESSOR 037430 2 103 208--230/60/1
+CAPACITOR--RUN-- 25 UF/440V 037431 2 103 208--230/60/1
CAPACITOR--START--60UF--220/275V 047703 1 1 1 103 208-- 230/60/1
+KIT--MOUNTING--COMPRESSOR 047704 1 1 1 103
+RELAY--START--COMPRESSOR--TL3G 047702-- 1 1 1 103 208--230/60/1
+COVER--TERMINAL 047739 1 1 1 103
COMPRESSOR AHA2490ZXD--AH556ET 047519-- 1 512 MAIN
COMPRESSOR--M65B163BBCA 048258-- 2 512 MAIN
COMPRESSOR TL3G--R134A 047701-- 1 1 1 512 SHR
CONDENSER--AC--12LX18HX2.6T--3ROW 048233 1 2 103
CONDENSER--AC--19X14X2.5--4ROW 048623 1 103
+SCREW--5/16--18 X 5/16 ALLEN SET 042511 4 4 4 000
+GASKET--HOPPER COVER--8QT 037042 1 000
+KNOB--MIX COVER 025429 1 103
+GASKET--HOPPER COVER--20 QT--TWIN 038474 1 1 000
+KNOB--MIX COVER 025429 2 2 103
CONDENSER--AC--7X6X1.25--2 ROW 027155 1 1 1 103 SHR
COUPLING--DRIVE 3/4 HEX X 1--7/8 012721 2 2 2 103
COVER A.--HOPPER * 162--168* X37963 1 103
COVER A.--HOPPER--STD X38458 2 2 103
DECAL--CLEAN INST.--HOPPER 019029 1 1 1 000
DECAL--DEC-- 336 SOFTECH 038337 1 000
DECAL--DEC--TWIN--SS 032919 1 1 000
Models 336, 338 & 339 Parts List
29
Page 34
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
DECAL--POWER SWITCH 032484 1 1 1 000
DECAL--TROUBLESHOOTING 038374 1 1 1 000
DEFLECTOR--BLOWER EXHAUST 048345 1 103
DEFLECTOR--BLOWER EXHAUST 046586 1 103
DIAGRAM--WIRING 038333 1 000
+ Available Separately
DIAGRAM--WIRING 051624-- 1 000
DIAGRAM--WIRING 046585-- 1 000
DOOR A.--3 SPOUT X51532--15 1 1 1 103
+HANDLE A.--DRAW--ADJ.--STAINLESS X33687 3 3 3 103
+HANDLE--ADJUSTABLE 028804 3 3 3 103
+O--RING--1/4 OD X .070W 50 DURO 015872 3 3 3 000
+SCREW--ADJUSTMENT 026592 3 3 3 000
+PLUG--PRIME 028805 2 2 2 103
+O--RING--3/8 OD X .070W 016137 4 4 4 000
+ROD A.--PIVOT X20683 1 1 1 103
+O--RING--5/16 OD X .070W 016272 1 1 1 000
+VALVE A.--DRAW X18303 3 3 3 103
+O--RING--7/8 OD X .103W 014402 6 6 6 000
BEARING--FRONT 050216 2 000
CAP--DESIGN--1.010”ID--6 POINT 014218 3 000
DRYER--CAP. TUBE--HP62/R134A 047699 1 1 1 000 SHR
DRYER--FILTER--HP62--3/8 X 1/4S 047521 1 2 000
DRYER--FILTER--HP62--3/8 X 1/4S 048901 1 000
EYELET--RESET BUTTON 013739 2 2 000
FASTENER--CLIP 1/4--20 U--TYPE 045865 8 8 8 000 BASE PAN/PANELS
GASKET--DOO R HT 4” --DOUBLE 048926 2 2 2 000
GEAR A.*REDUCER 021286 2 2 2 212
GUARD--FAN 028534--1 1 103
GUIDEA.--DRIPPAN X51567 1 103
GUIDEA.--DRIPPAN X27554 1 103
GUIDEA.--DRIPPAN X28699 1 103
HOOD 041026 1 103
HOOD 042866 1 103
HOOD 035434 1 103
KIT A.--TUNE UP--3 SPOUT--NON HT X49463--6 1 000
Parts List Models 336, 338 & 339
30
Page 35
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
GASKET--DOO R HT 4” --DOUBLE 048926 2 000
O--RING--.563 OD X .070W--#013 043758 8 000
O--RING--3/8 OD X .070W 016137 6 000
O--RING--5/16 OD X .070W 016272 1 000
O--RING--7/8 OD X .BW 014402 7 000
+ Available Separately
SEAL--DRAW VALVE 034698 1 000
SEAL--DRIVE SHAFT 032560 2 000
TOOL--CLEANING 0--RING REMOVAL 048260 1 000
KIT A.--TUNE UP--3 SPOUT--NON HT X49463--4 1 1 000
BEARING--FRONT 050216 2 2 000
CAP--DESIGN--1.010”ID--6 POINT 014218 3 3 000
GASKET--DOO R HT 4” --DOUBLE 048926 2 2 000
O--RING--.643 OD X .077W 018572 8 8 000
O--RING--3/8 OD X .070W 016137 6 6 000
O--RING--5/16 OD X .070W 016272 1 1 000
O--RING--7/8 OD X .103W 014402 7 7 000
SEAL--DRAW VALVE 034698 1 1 000
SEAL--DRIVE SHAFT 032560 2 2 000
TOOL--CLEANING 0--RING REMOVAL 048260 1 1 000
LABEL--DOOR CAUTION 032749 1 1 1 000
LABEL--MOVING PARTS WARN 024315 3 3 3 000
LABEL--WARNING PANEL 036529 3 3 3 000
LEG--4” SS--W/ORING 013458 4 103
+CAPACITOR--RUN-- 4UF--440V 051785 1 103
+FAN--5 BLADE 12”PUSH 32DEG CC 047279 1 103
LOUVER--SIDE 017471 2 1 2 103 MODEL 338 -- LEFT SIDE
LUBRICANT--TAYLOR 4 OZ. 047518 1 1 1 000
MAN--OPER 300 SERIES SOFTECH 036029--M 1 1 1 000
MOTOR-- 1.0 HP 013102-- 2 2 2 212
MOTOR--FAN 80 W 208/230V 60HZ 051744-- 1 103 MAIN SYSTEM
MOTOR--FAN 105CFM 3000RPM 027309-- 1 1 1 103 SHR
NUT--STUD *460--664--754--56*LONG 034382 2 2 2 103
NUT--STUD *460--664--754--56*SHORT 034383 2 2 2 103
+O--RING--3/8 OD X .070W 016137 2 2 2 000
ORIFICE 022465--100 2 2 2 103
Models 336, 338 & 339 Parts List
31
Page 36
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
PAIL--MIX 6 QT. 023348 1 000
PAIL--MIX 10 QT . 013163 1 1 000
PAN A. --DRIP -- 17--1/4” LONG 027504 1 1 103 SIDE PANEL MOUNT
PAN A. --DRIP -- 15--1/8” LONG X51601 1 103 FRONT PANEL MOUNT
PAN A. -- DRIP HINGED X41844 1 103 INTERNAL MOUNT
PANEL A.--FRONT X42821--SP1 1 103
PANEL A.--FRONT X51590 1 103
PANEL A.--FRONT X32956 1 103
PANEL A.--LOWER SIDE X24424 2 2 103 RIGHT & LEFT
PAN EL A.- -SIDE LEFT X51596 1 103
PANEL A.--SIDE RIGHT X48596 1 103 UPPER
PANEL--SIDE--RIGHT 048487 1 103 LOWER
PANEL--REAR 029816 1 103
PANEL--REAR 017563 1 103
PANEL--REAR 051600 1 103
PANEL--SERVICE 042824 1 103
PANEL--SERVICE 024439 1 103
PANEL--UPPER SIDE LEFT 028740 1 1 103
PANEL--UPPER SIDE RIGHT 028741 1 1 103
PLATE--DEC --336* 038081 1 103
PLATE--DEC --754--755 032961 1 1 103
PLUG--DRIP TRAY HOLE 029595 1 1 000
PROBE A.--MIX *SQUARE* X30922 2 2 2 103
PROBE A.--THERMISTOR X31602 2 2 2 103 BARREL
PROBE A.--THERMISTOR X34466 1 103 HOPPER
PROBE A.--THERMISTOR/RESISTOR X50717 1 1 103 HOPPER
PULLEY--2AK20 X 5/8 BORE 034238 2 2 2 103 BEATER MOTOR
PULLEY--2AK64--5/8 BORE 039695 2 2 2 103 GEAR
RECEPTACLE A.--QUICK CONNECT X33321 2 2 103 DRAW SWITCH
RELAY--3 POLE--20A--208/240 50/60 012725-- 1 1 2 103 COMPRESSOR
RELAY--SPDT--30 A--240 V 032607-- 1 1 103 BLOWER MOTOR
SANITIZER KAY--5 125 PACKETS 041082 1 1 000
SANITIZER--STERA SHEEN--GREEN 065293 1 000
SHAFT--BEATER 033235 2 2 2 103
+ Available Separately
071018
Parts List Models 336, 338 & 339
32
+SEAL--DRIVE SHAFT 032560 2 2 2 000
Page 37
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
+STUD--NOSE CONE 022822 4 103
+STUD--NOSE CONE 022822 4 4 103
SHELL A.--INSULATED X37091--SP 1 512
SHELL A.--INSULATED X50770 1 1 512
SHIELD--SPLASH 23 L 022766 1 1 1 103
+ Available Separately
SKIRT--AIR FLOW 048489 1 103
+COLLAR--HOLDING 019481 3 103
+SCREW--HOLDING COLLAR (10--32x3/4 OVAL) 001086 3 000
STARTER 041950-- 2 2 2 103
SWITCH A.--DRAW *336*SELF CLOSE X43417--SER 1 103
ARM--SWITCH--DRAW--LEFT 038649 1 103
ARM--SWITCH--DRAW--RIGHT 038650 1 103
BRACKET A.--SPRING RETURN X38257 1 103
E--RING 1/4 032190 4 000
PIN--PIVOT--DRAW SWITCH 038484 1 103
SPRING--EXTENSION.375X.045X1.00 038922 2 103
SPRING--RETURN--LEFT--TWIN TWIST 038923 1 103
SPRING--RETURN--RIGHT--TWIN TWIST 038924 1 103
SWITCH A.--DRAW--TWIN TWIST X39269 1 103
BRACKET--DRAW SWITCH--TWIN TWIST 039264 1 103
SWITCH--LEVER--SPDT--11A--125--277V 039252 2 103
SWITCH A.--DRAW *SELF CLOSING* X38547 1 1 103
ARM--SWITCH--DRAW--LEFT 038649 1 1 103
ARM--SWITCH--DRAW--RIGHT 038650 1 1 103
BRACKET A.--SPRING RETURN X38257 1 1 103
BRACKET A.--SWITCH *338--39--754 X38252 1 1 103
E--RING 1/4 032190 4 4 000
PIN--PIVOT--DRAW SWITCH 038484 1 1 103
ROD--SPRING RETAINER 038254 1 1 103
SCREW--8--32X3/8 HEX HD TYPE 23 039267 2 2 000
SPRING--EXTENSION.375X.045X1.00 038922 2 2 103
SPRING--RETURN--LEFT--TWIN TWIST 038923 1 1 103
SPRING--RETURN--RIGHT--TWIN TWIST 038924 1 1 103
BRACKET--DRAW SWITCH--TWIN TWIST 039264 1 1 103
SWITCH A.--DRAW--TWIN TWIST X39269 1 1 103
Models 336, 338 & 339 Parts List
33
Page 38
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
SCREW--4--40 X1/2”TAPTITE PAN HD 042604 4 4 000
SWITCH--LEVER--SPDT--11A--125--277V 039252 2 2 103
SWITCH--PRESSURE 440 PSI--SOLDER 048230 1 1 2 103
SWITCH--TOGGLE-- 4PDT*ON--NONE--ON 037394 1 1 1 103
TRAY--DRIP 16--7/8L X 5--1/8 020157 1 103
+ Available Separately
TRAY--DRIP 22--7/8L X 5--1/8W 014533 1 1 103
TRIM--FRONT 051595 1 103
TRIM--REAR CORNER LEFT 013761 1 1 103
TRIM--REAR CORNER LEFT 044280 1 103
TRIM--REAR CORNER RIGHT 013663 1 1 103
TRIM--REAR CORNER RIGHT 044281 1 103
TUBE--FEED 5/32 DIA. HOLE 043461--2 2 103
+O--RING--.563 OD X .070W--#013 043758 8 000
TUBE A.--FEED--SS--5/32 HOLE DIA X29429--2 2 2 103
+O--RING--.643 OD X .077W 018572 8 8 000
VALVE --ACCESS 1/4 X 3/8 SOLDER 029406 1 1 103
VALVE --ACCESS 1/4FL X 1/4SOLDER 044404 1 1 1 103
VALVE --ACCESS 1/4FL X 3/8SOLDER 043232 1 2 103
VALVE--ACCESS--1/4 MFLX1/4 S--90 047016 1 2 2 103
VALVE --EPR 1/4S 022665 1 1 1 103
VALVE--EXP--AUTO--1/4S X1/4 FPT 046365 2 2 103
VALVE--EXP--AUTO--1/4S X 1/4FPT 047232 2 103
VALVE--SOLENOID 7/16 ORF 5/8ODF 048626-- 2 2 103
VALVE--SOLENOID 7/64ORF X 1/4S 043449-- 2 2 103
VIDEO--TRAIN FILM--SS--SOFTECH 038047-- V 1 1 1 000
WASHER--PLASTIC PIVOT 013808 4 4 000
+FAN--5 BLADE 10 ” PUSH 013043 1 103
WATER COOLED
BLOWER--100 CFM 012796-- 1 1 103
CONDENSER--W/C COAX 047540 1 103
CONDENSER--WC--SPIRAL 11--1/2 049309 1 103
CONDENSER--W/C COAX 048287 2 103
GUARD--BLOWER 022505 1 1 103
MOTOR--FAN--25W 230V 015184-- 1 103
OUTLET A.--TEE X25900 1 103
Parts List Models 336, 338 & 339
34
Page 39
UPDATE
REMARKSWARR.
CLASS
339
QTY.
338
QTY.
336
QTY.
PART
NUMBER
DESCRIPTION PARTS
SWITCH--PRESSURE 350PSI--SOLDER 048231 1 1 2 103
VALVE--WATER 3/8 REG\HEAD PRESS 008363 103
VALVE--WATER 3/8 REG/HEAD PRESSURE 046686 1 1 2 013
50Hz
BELT--AX33 024396 4 000
+ Available Separately
BELT--AX39 023874 4 000
CAPACITOR--RUN 25UF/370VOLT 023739 1 103 220--240V 50HZ 1PH
CAPACITOR--START 031790 1 103 220--240V 50HZ 1PH
RELAY--START--COMPRESSOR 038146 1 103 220--240V 50HZ 1PH
CAPACITOR--RUN-- 35UF/370V 029439 1 103 220--240V 50HZ 1PH
CAPACITOR--START--135-- 155UF/33 036048 1 013 220-- 240V 50HZ 1PH
RELAY--START--COMPRESSOR 036047 1 103 220-- 240V 50HZ 1PH
CAPACITOR--RUN 035734 2 103 220--240V 50HZ 1PH
CAPACITOR--START 031790 2 103 220--240V 50HZ 1PH
RELAY--START COMPRESSOR 048764 2 103 220--240V 50HZ 1PH
BLOCK-- TERMINAL 2 POLE 039421 2 103 220--240/50/1
BLOCK-- TERMINAL-- 2 POLE 039422 2 103
BLOCK-- TERMINAL-- 7 POLE GREEN 024156 1 103
COMPRESSOR COMPONENTS
DIAGRAM--WIRING 038333-- 34 1 000
DIAGRAM--WIRING 051624-- 40 1 000
DIAGRAM--WIRING 046585-- 34 1 000
PULLEY 2AK25 X .625 021076 2 2 2 103 BEATER MOTOR
VIDEO--TRAIN FILM--SS--SOFTECH 038047--P AL 1 1 1 000
Models 336, 338 & 339 Parts List
35
Page 40
Model 336 038333 Rev . 11/02
Page 41
Model 336 038333-33 Rev . 11/02
Page 42
Model 336 038333-62 Rev . 11/02
Page 43
Model 338 051624--27 Rev . 11/02
Page 44
Model 338 051624--33 Rev . 11/02
Page 45
Model 338 051624--40 Rev . 11/02
Page 46
Model 338 051624--58 Rev . 11/02
Page 47
Model 339 046585--27 Rev . 11/02
Page 48
Model 339 046585--33 Rev . 11/02
Page 49
Model 339 046585-62 Rev . 11/02
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