Carrier 31MC User Manual

Electronic and Mechanical Air Cleaner
|—8i"-4
31MC
UNIT
31MC,MM,MP220
Fig. 1 — Dimensions, Electronic and Mechanical Air Cleaners
GENERAL
The Carrier 31MP plate-type and 31 MM media­type electronic air cleaners and the 31MC high­efficiency mechanical air filters, all shown in Fig.
1, are designed for use with residential and light commercial forced-air heating and/or cooling sys tems. They can be installed vertically or hori­zont^lji in. the ductwoi;ic„9r at the furnace. The units are easily converted in the field from right to left hand by removing the air cleaning components and reassembling them in reverse order. Cabinets will support a weight of 400 lb when installed
beneath a vertical furnace or air-handling unit.
Package Contents — The 31MP and 31 MM elec
tronic air cleaner packages and the 31MC high­efficiency filter package consist of:
1. One31MP, 31MMor31MCunit.
2. Two base angle air baffles.
3. A template for preparing the furnace opening.
4. A bag of hardware consisting of 6 no. 8B x 1/4-in. long screws, 6 no. 8 speed nuts and a
small bag containing wire nuts for making electrical connections.
5. A coil of foam tape.
6. Package of replacement media (31MM Models only).
7. An installer’s packet.
SIMM
A (in.)
21’/4
28V,
31MP
When unpacking the unit, if any in-transit damage is observed, file a claim with the trans portation agency. Since the air cleaner components are packed in a single carton, be sure to inspect all packing materials before discarding.
Application — Install the electronic air cleaner
where all of the air circulated by the system will pass thru it. The best location is in the return air duct close to the blower compartment. This location provides the most even air flow distribu
tion across the face of the electronic cells or mechanical filter element and also allows the air cleaner to keep the blower and motor clean. In a
cooling system, the air cleaner keeps the evap
orator coil clean.
When it is not possible or economically feasible to mount the air cleaner in the return air duct, consider installing the unit in the air discharge duct. However, give special consideration to the following factors when planning such an
installation.
1. Even air flow distribution across the face of the electronic cells may be difficult to achieve. Use turning vanes and transitions where necessary.
2. Put the air cleaner upstream from the coil in a cooling system, if possible. The electronic air cleaner or mechanical filter will help keep the
© Carrier Corporation 1975
Form 31MP-2SI
coil clean, reducing maintenance costs. Also, air coming from the coil will frequently be near
100% relative humidity.
3. The air flow temperature thru the air cleaner must be within 40 F to 125 F.
Location — Because air-handling systems vary
greatly in arrangement and style, factors such as accessibility, ambient temperature ratings, tran sitions, and other requirements must be carefully
considered.
In crawl space or attic installations (uncondi tioned space), air cleaner must be insulated the same as ductwork.
The unit must be readily accessible for periodic inspection and cleaning of the prefilter and elec tronic cells to maintain maximum efficiency and trouble-free operation. A minimum of 30 in. of clear area should be left in front of the air cleaner for cell and prefilter removal.
The air cleaner must be installed where the temperature will be within a 40 F to 125 F range.
Humidifiers — Location of the system humidifier is
important to the operation of the electronic air cleaner or mechanical filter.
When an evaporative-type humidifier is used, it
may be installed between the furnace warm air duct and the return air duct without affecting the electronic air cleaner.
An atomizing-type humidifier must be installed downstream from the air cleaner. If the atomizing­type humidifier is installed upstream, high humidity, salts and minerals will decrease the efficiency of the electronic cell and cause service problems or damage the high-efficiency filter element in the mechanical air filter.
Outdoor Air — When outdoor air is added to the
return air duct, sufficient heat must be added to maintain the return air temperature at 40 F mini
mum. Lower temperatures can cause ionizer wire failure under certain conditions. Two methods are
recommended:
1. Mixing baffles or vanes. When outdoor air is added, make certain that it is far enough ahead of the air cleaner to be mixed and warmed properly. If not, baffles must be installed to force mixing of the air.
2. Preheat coil. If a large amount of outdoor air is used, it must be heated. A thermostat should be used to control the heater. (A strip heater or hot water coil are typical heaters.)

INSTALLATION PROCEDURE

Remove Filter and Clean Blower Compartment Before Starting Installation.
1. Remove and discard the old filter if one is used.
2. Thoroughly clean the blower compartment. The air cleaner cannot remove (firt from the blower compartment or distribution ducts.
Installation of 31MP Plate-Type or SIMM Media­Type Air Cleaner
1. Remove power door by turning fastener knob. Fig. 2, item 5, counterclockwise until power door is free. Slide out prefilter and air cleaner cells.
1 — Cabinet 2 - Collector Cell (31 MP) 3 — Prefilter 4 — Power Door 5 — Fastener Knob 6 — Test Button
Fig. 2 — Electronic Air Cleaner Components,
Model 31 MP
7 — Indicator Light 8 - ON-OFF Switch
9 — Ceramic Insulators 10 — Opening for Power Supply 11 — Junction Box Cover
2. Unit can be installed with air flow thru the cabinet in either direction. No changes to the cabinet are necessary when reversing the air flow direction thru air cleaner. See Fig. 3.
3. Apply template, supplied in package, to side of
furnace and prepare the opening in side of
furnace according to instructions on template.
4. Prepare return air duct for installation of unit. Allow a minimum of 30-in. clearance in front
of power door for servicing.
5. Return air duct should use full cabinet open ing. Run duct straight into unit. Use an elbow with turning vanes if duct takes a sharp turn close to air cleaner inlet. Do not baffle off any
portion of entering air side of air cleaner
When it is necessary to change duct size close to the air cleaner, use gradual transitions to reduce turbulence. See Fig. 4.
Fig. 3 — Left- and Right-Hand Assemblies
-------
L.
RETURN AIR
DUCT

Fig. 4 — Transition from Smaller Ducts

6. When installing unit at bottom return opening of an upflow furnace;
a. Center furnace on air cleaner cabinet and
remove components from cabinet.
b. Field-fabricated support not required on
Carrier furnaces.
c. When the furnace is larger or smaller than
the air cleaner, baffle off any mismatch between furnace and air cleaner with baffles, included with unit. Additional support, such as support legs, is recom mended when furnace overhangs the air cleaner.
9. Slide prefilter and air cleaner cells into cabinet. Units are shipped for right-hand installation. To convert from a right- to a left-hand unit, reverse the position of the prefilter and the air cleaner cells in the cabinet as indicated in Fig.
3. Be sure the air flow arrows are pointing to the direction of air flow thru unit, and the ionizer wires in the cell are adjacent to the prefilter. The 31MC220 high-efficiency me chanical filter does not have a prefilter or electronic cell. Simply reverse position of filter element to change from right- to left-hand. An air flow direction arrow is stamped on the filter element.
10. Remove junction box cover on 31 MM and MP units only. Fig. 5, item 1, located below receptacle, item 2, on top inside of cabinet. Install strain relief in opening for 120-volt input supply, Fig. 2, item 10, in top of
cabinet. Connect 120-volt supply pigtails in
junction box with wire nuts provided, and
connect ground wire to green pigtail provided. Wire supply voltage from fan circuit of system
to have air cleaner operating only when unit fan is running. See Fig. 6, 7, 8 and 9 for typical furnace wiring diagrams. All wiring must comply with applicable local and national codes.
prevefit » cormt fr««» atsl
7. If a filter flag is used to indicate a clogged filter, install it downstream of cleaner, follow ing instructions furnished with the filter flag.
8. Seal all joints on downstream side of air cleaner.
11. Replace power door. Turn fastener knob clockwise until power door is securely fastened, thus ensuring good electrical contact between power door and unit components. Diverse installations are shown in Fig. 12.
12. Check over the installation for correct sheet metal and electrical work.
C
3 — Top Guide 6 — Screw for Holding Top Guide
NOTE: The 2-cell unit (-220) shown; the 1-cell units (-114, 214) have one contactor in the door
Fig. 5 — Junction Box and Top Guide
CONNECTIONS
Fig. 6 — Typical Furnace Wiring with Single-Speed
Fan Motor
THERMOSTAT CONNECTIONS
Fig. 7 — Typical Furnace Wiring with Multispeed
Fan Motor and Air Cleaner Relay
THERMOSTAT CONNECTIONS
Fig. 8 — Typical Furnace Wiring with Multispeed
Fan Motor and Sail Switch
115V HUMIDIFIER
!
---------
I DIRECT DRIVE WIRING
F| F2 12 5 ^
-IH
fan I 41 MED LO
SWITCH
115V HUMIDISTAT
HUI ,
3 ! 6
________
—((^ H ; H -------------
—il
24V HUMIDISTAT 24 V HUMIDIFIER
*Ar
LIMIT
m
____
LIMIT
]J
VAL2
--------------
■ —
--------
HAF VALVE
(WHEN USED)
---
CHWO
<2^>0-<2)
CONTACTOR IN REMOTE \ CONDENSING UNIT
-<f{^>-------------------'
BLOWER RELAY
Fig. 9 — Electronic Air Cleaner Wired into
58ES or 58GA Furnace Wiring
GAS
-----
-------------
1
LEGEND for Fig. 6, 7, 8, 9,10 and 11
31 MM or MP wiring FS
ACR — Air Cleaner Relay
FR — Fan Relay SS
(Location of ACR LS
is optional ) PS
(FR may be installed Trans
in furnace ) V
HAF HR
— Fan Switch — Heat Assist Fan Switch — Humidifier Relay — Limit Switch — Pilot Switch — Sail Switch — Transformer — Gas Valve
NOTES for Fig. 10 and 11
1 Transformer must be used on 208-230 V supply Exceptions:
a) 208-3 Phase wye b) 208/230-1 Phase with reliable ground
2 Dashed lines indicate wiring for:
a) 208-3 Phase wye b) 208/230-1 Phase with reliable ground
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