Carnes VCDD210I Installation Manual

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IN-LINE CABINET VENTILATORS
READ AND SAVE THESE INSTRUCTIONS
MODELS • VCDD210I • VCDD330I
®
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR IN­JURY TO PERSONS, OBSERVE THE FOLLOWING:
1.Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2.Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3.Installation work and electrical wiring must be done by a quali­fied person(s) in accordance with all applicable codes and stan­dards, including fire-rated construction codes and standards.
4.Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Con­ditioning Engineers (ASHRAE), and the local code authorities.
5.When cutting or drilling into wall or ceiling, do not damage elec­trical wiring and other hidden utilities.
6.Ducted fans must always be vented to the outdoors.
7. This unit must be grounded.
CAUTION
1.For general ventilating use only. Do not use to exhaust hazard­ous or explosive materials and vapors.
2.To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
3.Please read specification label on product for further informa­tion and requirements.
!
PLAN INSTALLATION
MOUNTING
3/8” MIN.
THREADED ROD
(By Others)
ACCESS
PANEL
DUCT
FLANGES
Factory shipped ready to be installed as a ceiling
MOUNTING
3/8” MIN.
THREADED ROD
(By Others)
INTAKE
DUCT
FLANGES
(Right-angle Discharge)
MOUNTING CHANNELS
GRILLE KIT
INTAKE
ventilator with right-angle discharge.
(In-line Configuration)
ADJUSTABLE
BRACKET
INTAKE
ACCESS
PANEL
EXHAUST
CEILING
EXHAUST
Converted for in-line applications.
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MODELS • VCDD210I • VCDD330I
®
PLAN INSTALLATION (cont.) MOUNTING OPTIONS
CONVERTING FROM RIGHT-ANGLE T O IN-LINE
ACCESS
PANEL
EXHAUST
DUCT FLANGE
EXHAUST
DUCT FLANGE
INTAKE DUCT
FLANGES
Remove and reverse duct flanges and access panel
positions on housing.
For correct intake and exhaust duct size, see Table 1.
DIM. VCDD210I VCDD330I
C 12-5/8” 12-5/8” D 39-5/8” 47-3/8”
THREADED RODS
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3/8” MIN.
(By Others)
TABLE 1
MODEL INTAKE DUCT SIZE EXHAUST DUCT SIZE
VCDD210I 12-3/8” x 35-3/4” 7-3/4” x 33-3/4” VCDD330I 14-1/2” x 43-1/2” 9-3/4” x 41-3/8”
MOUNTING OPTIONS
Provide solid support to minimize sound leves. There are two basic mounting methods for these units.
3/8” MIN. THREADED RODS
(By Others)
DIM. VCDD210I VCDD330I
A 7-3/4” 10-1/4” B 33-3/4” 41-3/4”
Mounting with threaded r od through adjustable
mounting brackets located at top of housing.
Mounting brackets can be bolted to housing ends in a variety of configurations. Use screws and nuts provided in parts bag.
Typical mounting with threaded r od through
mounting channels on top of housing.
Mounting with threaded r ods through adjustable
mounting brackets located at bottom of housing.
If installing unit as a ceiling ventilator, make sure that either duct flanges or housing will be flush with finished ceiling. Duct flanges may be removed and discarded if the y interfere with a ceiling instal­lation.
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®
MODELS • VCDD210I • VCDD330I
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MOUNTING OPTIONS

EXHAUST
SLEEPER
1-1/4”
INTAKE
ACCESS
PANEL
Typical wall mounting with 3/8” threaded fasteners
(by others) through mounting brackets.
ELECTRICAL CONNECTIONS
Connect electrical power cable to housing with proper connector for type of cable used. Provide 6” leads inside wiring box.
A CCESSORY INSTALLATIONS
If ventilator will discharge directly outside, install adamper kit to prevent backdrafts. A grille kit is available for applications where ventilator is installed with direct or remote room air intake.
CEILING
GRILLE
SCREWS
CABINET FLUSH
GRILLE
NUTS
Snap screw bushings into square openings around intake
opening. Install grille with screws provided.
NOTE: If duct flanges around intak e opening interfere with installa­tion, remove them. Make sure that housing is flush with finished ceiling when ventilator is mounted.
DUCT FLANGES
INSIDE DAMPER
BUSHING
(Inside of frame)
WHITE
GND
BLK
RED GND
BLK
MOTORMOTOR
MOTOR
MODEL
VCDD210I
LINE IN
120 VA C
60 HZ
MODEL
VCDD330I
LINE IN
240 VA C
60 HZ
1 PHASE
SPEED CONTROL
OR SWITCH
SPEED CONTROL
OR SWITCH
ACCESSORIES
MODEL KIT KIT CONTROL HANGER
VCDD210I D100 G102 72V / 72W V104 VCDD330I D101 G103 75V V104
DAMPER GRILLE SPEED VIBRATION
OUTSIDE
DAMPER BUSHING
(Snaps over rod)
(Inserts into inside bushing)
ROD
DAMPER FLAP
(Should open freely)
Install damper flap using rod pr ovided.
USE AND CARE
V entilator is designed for continuous operation. If desired, it ma y be controlled using an on/off switch or a solid-state, variable speed control. Follow wiring instructions packed with control, and adhere to all local and state codes, and the National Electrical Code.
WARNING: To reduce the risk of electric shock, disconnect from power supply before servicing.
To clean grille: Use appropriate vacuum attachment or remove
grille and clean with a soft cloth and mild soap or detergent. Dry grille thoroughly before reinstalling.
To clean blower assembly: Remove either access panel or ceil­ing grille. Unplug blo wer assemb ly. Provide saf e support for b lo wer assembly. Remove b lower mounting scre ws and lift b low er assem­bly out of housing. Gently vacuum housing and blower motor. Vacuum or gently w ash bl ower wheels and housings. DO NOT AL­LOW WATER TO ENTER MOTOR. Make sure blower assembly is completely dry before reinstalling. Replace bl ower assembly in hous­ing and plug assembly in. Replace grille and/or access panel.
Motor is permanently lubricated. Do not oil or disassemble motor.
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MODELS • VCDD210I • VCDD330I
®
SERVICE PARTS SERVICE PARTS
KEYMODEL VCDD210IMODEL VCDD330I
NO. PART NO. QTY. PART NO. QTY. DESCRIPTION
1 99420466 27 99420466 27 Insulation Clip 2 99170261 16 99170261 18 #5/16 - 18 x ½
Serrated Hex
Head Screw 3 98006462 2 98006462 2 Mounting Bracket 4 97008107 1 97008108 1 Cabinet Body 5 93260447 12 93260447 14 #5/16 - 18 Lock
Nut 6 99150471 2 ---- -- #10-32 x ½ Green
Ground Screw 7 99150490 42 99150490 44 #10B x 3/8
Serrated Pan
Head Screw 8 99270658 1 99270658 1 Outlet Box Cover 9 99160319 2 99160319 2 #6-32 x 3/8
Machine Screw
10 99270656 1 99270657 1 Receptacle 11 99270659 1 99270659 1 Outlet Box 12 98006364 2 98006376 2 Duct Inlet Flange -
short
13 98006363 2 98006375 2 Duct Inlet Flange -
long
14 99500335 2 99500339 2 Bottom Panel
Insulation
15 99500333 1 99500337 1 Back Panel
Insulation
16 99500334 2 99500338 2 End Panel
Insulation
17 98006699 1 98006700 1 Access Panel 18 99500336 1 99500340 1 Access Panel
Insulation
19 97007450 1 97007451 1 Blower Platform 20 98006475 4 98006476 4 Venturi Ring 21 97007453 1 97007455 1 Right Hand Scroll 22 99020172 1 99020174 1 Blower Wheel -
clockwise
23 99260477 10 99260477 12 ¼-20 Lock Nut 24 98006365 1 98006377 1 Blower Support
Channel
25 99080194 1 99080195 1 Motor 26 98006381 1 98006382 1 Motor Platform 27 99020173 1 99020175 1 Blower Wheel -
counter-clock-
wise
28 97007452 1 97007454 1 Left Hand Scroll 29 G-102 1 G-103 Grille Kit (contains
Key Nos. 30, 31
& 32)
30 99420470 8 99420470 8 Grille Nut 31 98006477 1 98006478 1 Grille 32 99150472 8 99150472 8 #8-18 x 1¼ Grille
Screw
33 D-100 1 D-101 1 Damper Kit
(contains Key
Nos. 34, 35, 36 &
37) 34 99100379 4 99100379 4 Damper Bushing 35 98006479 2 98006480 2 Damper Flap 36 98006481 2 98006472 2 Damper Rod 37 99760002 2 99760002 2 Damper Flap
Magnet
** 97007448 1 97007448 1 Parts Bag
(contains 4 ea. of Key Nos. 2 & 5)
Order replacement parts by PART NO. - not by KEY NO. ** Not Shown
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