CaptiveAire V5055F Installation Manual

APPLICATION

The V5055 Gas Valves are used with the V4055, V4062, and V9055 Fluid Power Actuators to control gas flow to commercial and industrial burners.

V5055A-F

Industrial Gas Valves

PRODUCT DATA

FEATURES

• Used with natural or liquefied petroleum (LP) gases.

• V5055 normally closed valves are rated for final shutoff service (safety shutoff).

• V5055A,C,D,E Valves are for On-Off service.

• V5055B Valve has a characterized guide and in combination with the V4055, V4062, and V9055 Fluid Power Actuators, provides slow-opening, hi-lo-off, and modulating functions respectively.

• V5055C,E,F Valves have a double seal and are used with V4055D,E Actuators to provide proof-of-closure switch and valve seal overtravel interlock.

• V5055D,E,F Valves are for high pressure applications (see Table 1).

• Seven valve sizes from 3/4 to 3 inches have NPT threaded connections. Models are available with BSP-PL threads. V5055A,B,C Valves are available in a 4 inch size and have flange connections.

• Most models have 1/4 inch upstream and downstream top and plug. BSP-PL thread models have 1/4 inch upstream tap and plug.

• Valve body rating of 75 psi (517.1 kPa).

• Yellow SHUT indicator attached to the valve stem provides an indication of the valve closed position.

• Unpainted, die-cast aluminum body.

Contents

Application ........................................................................ 1

Features ........................................................................... 1

Specifications ................................................................... 2

Ordering Information ........................................................ 2

Gas Valve Sizing .............................................................. 5

To Size Two Identical Valves Piped In Series ................... 5

Installation ........................................................................ 7

Operation and Checkout .................................................. 9

Service Information .......................................................... 11

60- 2307- 13

V5055A-F INDUSTRIAL GAS VALVES

SPECIFICATIONS

Models:

V5055A Industrial Gas Valve for On-Off service.

Pipe Size: 3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, and 4 in. (only V5055A,B,C available in 4 in. size).

V5055B Industrial Gas Valve with characterized guide for

slow opening, HI-LO-OFF, or modulating service.

V5055C: Same as V5055A but incorporates a double seal.

Used with the V4055D Actuator to a provide

Pipe Threads: NPT or BSP-PL Threads (equivalent to ISO R7 and DIN 2999). Available on inlet and outlet of 3/4 to 3 inch

valves. Four inch valves have flange connections. proof-of-closure switch and a valve seal overtravel interlock.

Pressure Ratings: See Table 1.

V5055D: Same as V5055A but for high pressure applications. V5055E: Same as V5055C but for high pressure applications.

Valve Body Rating: 75 psi (517.1 kPa).

V5055F: Same as V5055E but meets the intent of EN161

leakage requirements.

Valve Capacities: I.A.S. ratings at 1 in. (0.25 kPa) pressure

drop; based on gas with specific gravity of 0.64.

Type of G as : Natural or liquefied petroleum (LP) only.

Table 1. Pressure Ratings of Valve-Actuator Combinations.

Actuator

V5055A,C

Valve

Diff.

V4055A,D

Closeoff

V4055B,E,F

Diff.

psi kPa psi kPa psi kPa psi kPa psi kPa psi kPa

5 34.5 15 103.4 15 103.4 15 103.4 5 34.5 15 103.4

Closeoff

V4062,V9055

Diff.

Closeoff

3/4 to 3 in.

V5055A,C

3 20.7 15 103.4 5 34.5 15 103.4 3 20.7 15 103.4

4 in.

V5055B

5 34.5 15 103.4 15 103.4 15 103.4 5 34.5 15 103.4

3/4 to 3 in.

V5055B

3 20.7 15 103.4 5 34.5 15 103.4 3 20.7 15 103.4

4 in.

V5055D,E,F

5 34.5 75 517.1 25 172.4 75 517.1 5 34.5 75 517.1

3/4, 1, 1-1/4, 1-1/2 in.

V5055D,E

5 34.5 45 310.3 15 103.4 45 310.3 5 34.5 45 310.3

2, 2-1/2. 3 in.

Use a V4055D, V4055E, V4062D, or V9055D (with proof-of-closure switch) with a V5055C,E or F (with double seal) for valve seal overtravel interlock.

Maximum operating pressure differential.

Maximum close-off pressure without seal leakage. This is the maximum allowable pressure drop to which a valve may be subjected while fully closed, and is independent of the valve body rating.

V5055F available in 1 in., 1-1/4 in., 1-1/2 in. and 2 in. sizes only.

Upstream Tapping and Plug: 1 /4 in. NPT or BSP-PL is standard.

Downstream Tapping and Plug:

1/4 in. NPT on most domestic models.

1/8 in. NPT on V5055C1182.

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:

1. Your local Home and Building Control Sales Office (check white pages of your phone directory).

2. Home and Building Control Customer Relations

Honeywell, 1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

60-2307—13 2

V5055A-F INDUSTRIAL GAS VALVES

Ambient Operating Temperature Rating:

-40°F to 150°F (-40°C to 66°C); -40°F to 125°F (-40°C to 52°C) when used with V9055.

Table 2. Valve Rated Capacity.

Rated Capacity

I.A.S.

Valve Size (in.)

3/4 665 18.8

1 960 27.2

1-1/4 1406 39.8

1-1/2 1717 48.6

2 3620 102.5

2-1/2 4250 120.3

3 5230 148.1

4 (V5055A) 10200 288.8

4 (V5055B,C) 9180 259.9

A joint venture of CGA Approvals Inc. and AGA Laboratories.

1 2 3 4 567891 2 3 4 567891 2 3 4 567891

100.0

(25)

8 7

6 5 4

cf/h cu m/hr

Material: Die-cast aluminum.

Mounting: Mounts directly in the gas supply line.

Dimensions: See Fig. 2 and 3.

Weight:

3/4, 1, 1-1/4, 1-1/2, in. valve: 4 lb. (1.8 kg). 2 in. valve: 8 lb. (3.6 kg). 2-1/2, 3 in. valve: 11 lb. (5.0 kg). 4 in. valve: 28 lb. (12.7 kg).

100 9

8 7

6 5 4

10.0

(2.5)

9 8 7 6

5 4

[1 in. wc = 0.25 kPa]

PRESSURE DROP, INCHES WC

11.0

(0.25)

.9 .8 .7

.6 .5

100 (2.8)

CAPACITY, IN CUBIC FEET PER HOUR (cf/h) FOR GAS WITH SPECIFIC GRAVITY OF 0.64 [1 cf/h = 0.0283 cu m/hr]

3/4 INCH

1 INCH

1 1/4 INCH

1 1/2 INCH

1000 (28)

2 INCH

2 1/2 INCH

3 INCH

4 INCH V5055B, C

4 INCH V5055A

10,000 (283)

100,000 (2830)

M9542

1.0 9

8 7 6

5 4

1.0

.9 .8 .7

.6 .5

Fig. 1. Flow curves for V5055 Valves.

3 60-2307—13

V5055A-F INDUSTRIAL GAS VALVES

Replacement Parts:

Replacement Seal Assembly: Includes valve seal, bonnet

seal, and tube of lubricant. 133393A: for 3/4, 1, 1-1/4, and 1-1/2 in. valves 133392A: for 2, 2-1/2, and 3 in. valves. 137253A: for 4 in. valves.

Replacement Bonnet Assembly: Includes complete bonnet assembly, plus the required replacement seal assembly. See Table 3.

Table 3. Replacement Bonnet Assemblies.

Replacement

Valve Model Valve Size (in.)

V5055A (On-Off)

3/4, 1, 1-1/4, 1-1/2

Bonnet Assembly

133398AA

2, 2-1/2, 3 133417AA

4 136911AA

V5055B (Characterized guide)

3/4, 1, 1-1/4,

133398BA

1-1/2

2, 2-1/2, 3 133417BA

4 136911BA

V5055C (Valve-closed indicator)

3/4, 1, 1-1/4,

137398CA

1-1/2

2, 2-1/2, 3 133417CA

4 136911CA

V5055D (High pressure On-Off)

3/4, 1, 1-1/4,

136308AA

1-1/2

2, 2-1/2, 3 136307AA

Approvals:

The following combinations of V5055 Valves (3/4 through

4 in.) and V4055, V4062 and V9055 Fluid Power Actuators are approved by these agencies:

Underwriters Laboratories Inc. Listed: (File No. MH1639,

Guide No. YIOZ): V4055A,B,D,E/V5055A,B,C,D,E,F V4062/V5055A,B,C,E,F V9055/V5055A,B,C,E,F Industrial Risk Insurers (Formerly F.L.A.) Acceptable: V4055A,B,D,E/V5055A,B,C,D,E,F V4062/V5055A,B,C,E,F

V9055/V5055A,B,C,E,F Factory Mutual Approved (Report No. ID92A.AF). CSA File No. 158158-1205788:

V4055A/V5055A,B V4055E/V5055E

V4055B/V5055D V4062/V5055B,C

V4055D/V5055C V9055/V5055B,C

NOTE: CSA does not certify models equipped with

BSP threads.

British Gas Corporation and Dutch Gas Institute Approved:

V4055 or V4062 with V5055A1145, A1152, A1160,

A1178, B1168, B1184, B1192, B1200, B1218.

Australian Gas Association Approved:

V5055B1267, B1275, and B1291. DIN-DVGW Approved (Germany):

V5055A1145, A1152, A1160, A1178, B1168, B1184,

B1192, B1200, and B1218.

60-2307—13 4

+ 8 hidden pages