CaptiveAire DF5-60 Parts List
CONFIDENTIAL
Sheet: 1 of 2
NOTES:
ITEM NUMBER
Description
Quantity
1
1-1/2" Quick Seal
1
2
1-1/2" x 4" Nipple
1
3
1-1/2" 90° Elbow
5
4
1-1/2" x 1-1/2" Nipple
12
5
1-1/2" Union
4
6
1-1/2" x 1-1/2" x 1/2" Tee
3
7
1/4" Square Head Pipe Plug
2
8
1-1/2" K3A682T Solenoid Valve
1
9
1-1/2" V4055A1007 Hydraulic Actuator and V5055A1020 Valve
1
10
1-1/2" x 2-1/2" Nipple
3
11
Maxitrol 1-1/2" MR212D Modulating Valve
1
12
1/2" Male x 1/4" Female Reducer
2
13
1-1/2" Manual Ball Valve
1
14
1-1/2" x 10" Nipple
1
BILL OF MATERIALS
Gas Type: Natural or LP
Inlet Pressure: 7 in. w.c. - 5 psi.
Max. Natural Gas Manifold Pressure: 5 in. w.c.
Max. LP Manifold Pressure: 2.5 in. w.c.
18
17
6
3
16
15 1-1/2" x 1-1/2" x 1-1/2" Tee 1
16 1-1/2" x 4" Nipple 2
17 1-1/2" Female x 2" Male Adapter 2
18 60" Dual Fuel Midco Burner 1
19 N/A N/A
20 N/A N/A
21 1/4" Brass Elbow 1
22 3/8" Male x 1/4" Female Reducer 1
23 325-3x3/8 Pilot Gas Regulator 1
24 3/8" 90° Elbow 1
25 3/8" Close Nipple (1-1/2") 1
26 3/8" x 2" Nipple 1
27 3/8" Pilot Shut Off Valve 1
28 1/2" Male x 3/8" Female Reducer 1
29 3/8" x 3" Nipple 1
30 Pyroseal Furnace Cement (AX # 2220)
42026
3/8 U-Bolt,
washer,
and
locknuts
(2 Places)
5/16 Bolt, washer,
and locknuts
(2 Places)
M1067H1M Bracket
2 Places
5/16 x 3/4 Self Tapping
Sheet Metal Screws
2 PLaces
Notes:
1) Burners riveted together with 3/16" rivets.
2) Burner Cement used at all casting joints only.
Material: N/A
Blank Size: N/A x N/A
Weight: N/A lbs
Part Number: N/A
MACOLA/AX Number:
Drawing Name: DF 5 60 Inch Gas Train
Drawn By:
Parent Assembly: DF 5
External Ball Valve Shipped Loose in Control Cabinet
External High Gas Pressure Regulator Required when
gas pressure exceeds 5 psi.:
P/N = 243-8-2-1.5-OR-1-30 (25 psi. max.)
Item # 9 is replaced by V4055D1019 and V5055C1059
for Proof of Closure Applications
Item # 30 (not shown)
used for burners
built in house.
8
5
44 9/16"
Pilot Regulator
Pilot Tap
3
2
9
Pilot Solenoid, Regulator,
& Manual Valve
Location for MN
1
21
Main Regulator
25
22
23
24
26
State Requirements
Regulator P/N: 325-3x3/8
Solenoid P/N: V4046C1021
(2x)
12
4
4
6
4
6
Install Manifold
Support Here
Unless Otherwize Specified
Dimensions are in Inches.
Standard Tolerances are:
Fractions:
Decimal:
Angles:
1/16
.XX .05
.XXX .015
1
Low Fire By-Pass
17
11 5
27
29
28
10
4
6
4
13
4
Install Manifold
Support Here
5
16
15
10
3
10
5
14
3
4
3
CONFIDENTIAL
Sheet: 2 of 2
Install Manifold
ITEM NUMBER
Description
Quantity
1
1-1/2" Quick Seal
1
2
1-1/2" x 4" Nipple
1
3
1-1/2" 90° Elbow
5
4
1-1/2" x 1-1/2" Nipple
12
5
1-1/2" Union
4
6
1-1/2" x 1-1/2" x 1/2" Tee
3
7
1/4" Square Head Pipe Plug
2
8
1-1/2" K3A682T Solenoid Valve
1
9
1
10
1-1/2" x 2-1/2" Nipple
3
11
Maxitrol 1-1/2" MR212D Modulating Valve
1
12
1/2" Male x 1/4" Female Reducer
2
13
1-1/2" Manual Ball Valve
1
14
1-1/2" x 10" Nipple
1
15 1-1/2" x 1-1/2" x 1-1/2" Tee 1
BILL OF MATERIALS
16 1-1/2" x 4" Nipple 2
17 1-1/2" Female x 2" Male Adapter 2
18 60" Dual Fuel Midco Burner 1
19 1/4" x 4" Nipple 4
20 1/4" x 1/4" x 1/4" Tee 2
21 1/4" Brass Elbow 1
22 3/8" Male x 1/4" Female Reducer 1
23 325-3x3/8 Pilot Gas Regulator 1
24 3/8" 90° Elbow 1
25 3/8" Close Nipple (1-1/2") 1
26 3/8" x 2" Nipple 1
27 3/8" Pilot Shut Off Valve 1
28 1/2" Male x 3/8" Female Reducer 1
29 3/8" x 3" Nipple 1
30 Optional Antunes HGP-A M1 Pressure Switch 1
31 Optional Antunes LGP-A M1 Pressure Switch 1
32 Pyroseal Furnace Cement (AX # 2220)
NOTES:
Gas Type: Natural or LP
Inlet Pressure: 7 in. w.c. - 5 psi.
Max. Natural Gas Manifold Pressure: 5 in. w.c.
Max. LP Manifold Pressure: 2.5 in. w.c.
External Ball Valve Shipped Loose in Control Cabinet
External High Gas Pressure Regulator Required when
gas pressure exceeds 5 psi.:
P/N = 243-8-2-1.5-OR-1-30 (25 psi. max.)
Item # 9 is replaced by V4055D1019 and V5055C1059
for Proof of Closure Applications
Pilot Regulator
Item # 32 (not shown)
Pilot Tap
used for burners
built in house.
5
8
9
3
2
1
31
Main Regulator
44 9/16"
18
11
30
17
17
5
4
3
16
5
16
15
4
10
3
10
5
14
13
3
42026
3/8 U-Bolt,
washer,
Notes:
and
locknuts
(2 Places)
5/16 Bolt, washer,
and locknuts
(2 Places)
M1067H1M Bracket
2 Places
5/16 x 3/4 Self Tapping
Sheet Metal Screws
2 PLaces
Pilot Solenoid, Regulator,
& Manual Valve
Location for MN
State Requirements
Regulator P/N: 325-3x3/8
Solenoid P/N: V4046C1021
1) Burners riveted together with 3/16" rivets.
2) Burner Cement used at all casting joints only.
Material: N/A
Blank Size: N/A x N/A
Weight: N/A lbs
Part Number: N/A
MACOLA/AX Number:
Drawing Name: DF 5 60 Inch Gas Train
Drawn By:
Parent Assembly: DF 5
(2x)
(2x)
20
(2x)
19
(2x)
12
(2x)
4
Install Manifold
Support Here
Unless Otherwize Specified
Dimensions are in Inches.
Standard Tolerances are:
Fractions:
Decimal:
Angles:
19
7
4
1/16
.XX .05
.XXX .015
1
21
6
23
22
24
25
4
6
Low Fire By-Pass
26
27
29
28
10
4
3
6
4
4
Support Here
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