Canon LV-7215U, LV-7215E, D78-5462, D78-5453, LV-7210E Service Manual

...

SERVICE MANUAL

English Edition

LV-7215U/D78-5452 LV-7215E/D78-5453 LV-7210U/D78-5462 LV-7210E/D78-5463 LV-5210U/D78-5472 LV-5210E/D78-5473

By Portable Document Format

General

PREFACE

Repair

Adjustment

Troubleshooting

Electrical Diagrams

Parts Catalog

Electrical Diagrams

DY8-1785-471 500

CANON Multimedia Projector

LV-7215U D78-5452 LV-7215E D78-5453 LV-7210U D78-5462 LV-7210E D78-5463 LV-5210U D78-5472 LV-5210E D78-5473

SERVICE

SMANUAL

Technical Documents

Application

This CD-ROM is issued by Canon Inc. for qualified persons to learn technical theory and product repair. This CD-ROM covers all localities where the products are sold. For this reason, there may be information in this CD-ROM that does not apply to the product sold in your locality.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names described in this CD-ROM are the registered trademarks of the individual companies.

Canon Inc. retains the copyright to all data contained on this CD-ROM. Reproduction, publication (including on the World Wide Web) alteration, translation into another language, or other use of the data in whole or part, contained on this CD-ROM without the written consent of Canon Inc., is prohibited.

First published November, 2003

PREFACE

1. Service Manual Composition

This manual contains information on servicing the product. It has the following

sections.

Part 1 General Information

Provides the basic information needed to understand the product. (Operating instructions are not included. Refer to the product's instruction book if necessary.)

Part 2 Repair Information

Provides information for disassembly, reassembly, and adjustment of the product, about the tools required, and their application.

Part 3 Adjustment

Provides information for disassembly, reassembly, and adjustment of the product to assure precision of the products, about the tools required, and their application.

Part 4 Troubleshooting

Part 5 Parts Catalog

Part 6 Electrical Diagrams

2. Model Differences

In this series of products, there are models suffixed "J", "U", and "E". The only differences between the models are cosmetic, mainly the designation and rating plates. Internally, they are identical.

The accessories bundled with the product may differ from country to country.

Main Marketing Area

Japan North America Europe

POWER PROJECTOR

MULTIMEDIA PROJECTOR MULTIMEDIA PROJECTOR

Model Name

LV-7215J LV-7215U LV-7215E LV-7210J LV-7210U LV-7210E LV-5210J LV-5210U LV-5210E

3. Tools & Test Equipment

The following tools and equipment are required to perform disassembly, reassembly

and adjustment.

1) Special Tools

None

2) General Purpose Tools (Commercially available, but can be purchased with the following numbers.)

3) Test Equipment

4) Other Equipment

5) Chart/Software

Description Tool No. Specification Remarks

Ball Driver CY9-5002-000 2.0mm Optical Parts Removal

& Adjustment

Hex Key Set CY9-5007-000 2.0mm Optical Parts Removal

& Adjustment Driver, adjustment CY9-5003-000 1.8mm Electrical Adjustments Driver, Slot CY9-5004-000 4.0mm

Optical Parts Adjustment Driver, Cross-point CY9-5005-000 No.2 A

ssembly & Disassembly

Description Tool No. Specification Remarks

Digital Multi-meter Commercially DC1mmV~500V Electrical Adjustment

available

Video Signal Generator

Commercially Color Bars and Gray

Electrical Adjustment

available Scale

Computer Signal Commercially Gray Scale

Electrical Adjustment Generator available (or personal computer)

Oscilloscope

Commercially 100MHz response or Waveform Checks and

available over Electrical Adjustment

Description Tool No. Specification Remarks

Screen

Commercially Over 40"

All Adjustment

available

Personal Computer

Commercially Windows 95 OS

All Adjustment

available (with a floppy disk)

Description Tool No. Specification Remarks

Monitor Tester Supplied with manual Bitmap Data All Adjustment Gray Scale Chart Supplied with manual (XGA and SVGA) All Adjustment Color Shading

Supplied with manual Ver. 3.02

White Uniformity Correction Tool Adjustment

CONTENTS

Page

Part 1: General Information

1. FEATURES ...................................................................................................... 1-1

1.1 Development Objectives .......................................................................... 1-1

1.2 Product Outline ........................................................................................ 1-1

1.3 Major Features ......................................................................................... 1-2

2. SPECIFICATIONS ........................................................................................... 1-4

2.1 Type ......................................................................................................... 1-4

2.2 LCD Panel ............................................................................................... 1-4

2.3 Optics ....................................................................................................... 1-4

2.4 Video ........................................................................................................ 1-4

2.5 Video Signal ............................................................................................. 1-4

2.6 Miscellaneous .......................................................................................... 1-5

2.7 Connections ............................................................................................. 1-5

2.8 Standards ................................................................................................ 1-5

3. FUNCTIONS .................................................................................................... 1-6

3.1 Optics ....................................................................................................... 1-6

3.2 Video ........................................................................................................ 1-6

3.3 Image Signals .......................................................................................... 1-8

3.4 Mechanisms and System ......................................................................... 1-9

4. ACCESSORIES, ETC. ..................................................................................... 1-11

4.1 Main Accessories ..................................................................................... 1-11

4.2 Replacement Parts .................................................................................. 1-11

4.3 Optional Accessories ............................................................................... 1-12

5. DESCRIPTIONS .............................................................................................. 1-13

5.1 Optics ....................................................................................................... 1-13

5.2 Image ....................................................................................................... 1-14

5.3 Video Signal ............................................................................................. 1-14

5.4 Mechanisms and System ......................................................................... 1-14

5.5 Design ...................................................................................................... 1-15

Part 2: Repair Information

1. SAFETY INSTRUCTIONS ............................................................................... 2-1

2. CIRCUIT PROTECTIONS ............................................................................... 2-2

2.1 Fuse ......................................................................................................... 2-2

2.2 Thermal Switch ........................................................................................ 2-2

2.3 Lamp Cover Switch .................................................................................. 2-2

2.4 Warning Temperature and Power Failure Protection .............................. 2-3

2.5 Air Filter Care and Cleaning .................................................................... 2-3

3. MECHANICAL DISASSEMBLIES .................................................................... 2-5

3.1 Cabinet Top, FN901 Removal ................................................................. 2-5

3.2 Cabinet Front, R/C Board, FN902, SP901 Removal ............................... 2-6

III

3.3 Main Board Removal ............................................................................... 2-7

3.4 Rear Panel, AV and DVI Board Removal ................................................ 2-7

3.5 Optical Unit Removal ............................................................................... 2-8

3.6 Power, Lamp Ballast, Lamp Cover SW Board Removal .......................... 2-8

3.7 Fans Removal .......................................................................................... 2-9

4. OPTICAL PARTS DISASSEMBLIES ............................................................... 2-10

4.1 Projection Lens Removal ......................................................................... 2-10

4.2 Integrator Lens-In Disassembly ............................................................... 2-10

4.3 Relay Lens-Out Disassembly .................................................................. 2-11

4.4 Polarized Glass-In Removal .................................................................... 2-11

4.5 LCD Panel/Prism Ass’y Removal ............................................................. 2-12

4.6 Optical Unit Top Removal ........................................................................ 2-13

4.7 Locations and Directions ......................................................................... 2-14

5. CLEANING ....................................................................................................... 2-15

6. LAMP REPLACEMENT ................................................................................... 2-16

Part 3: Adjustment

1. ADJUSTMENT ................................................................................................. 3-1

1.1 Adjustments after Parts Replacement ..................................................... 3-1

1.2 Service Adjustment Menu Operation ....................................................... 3-2

1.3 Service Adjustment Data Table ............................................................... 3-3

2. CIRCUIT ADJUSTMENTS ............................................................................... 3-11

2.1 Output Voltage Adjustment ...................................................................... 3-11

2.2 Fan Control Adjustment ........................................................................... 3-12

2.3 Clamp Adjustment [PC] ........................................................................... 3-12

2.4 Clamp Adjustment [AV] ............................................................................ 3-13

2.5 Clamp Adjustment [COMPONENT] ......................................................... 3-13

2.6 Sub Gain Adjustment [PC] ....................................................................... 3-14

2.7 Sub Gain Adjustment [AV] ....................................................................... 3-14

2.8 Video Center Adjustment ......................................................................... 3-15

2.9 PSIG Adjustment ..................................................................................... 3-15

2.10 Black Reference Adjustment ................................................................. 3-16

2.11 Common Center Adjustment ................................................................. 3-16

2.12 Gamma Adjustment ............................................................................... 3-17

2.13 White Balance Adjustment ..................................................................... 3-17

2.14 Note On White Uniformity Adjustment ................................................... 3-18

3. OPTICAL ADJUSTMENTS .............................................................................. 3-19

3.1 Contrast Adjustment ................................................................................ 3-19

3.2 Integrator Lens Adjustment ...................................................................... 3-20

3.3 Relay Lens-Out Adjustment ..................................................................... 3-21

4. TEST POINTS AND LOCATIONS ................................................................... 3-22

Part 4: Troubleshooting

1. TROUBLESHOOTING ..................................................................................... 4-1

1.1 No Power ................................................................................................. 4-1

1.2 No Picture ................................................................................................ 4-3

1.3 No Sound ................................................................................................. 4-5

2. CONTROL PORT FUNCTIONS ...................................................................... 4-6

2.1 System Control & I/O Port Table (IC801) ................................................ 4-6

2.2 IC Bus DA Converter (M62393, IC281) Port Functions ........................... 4-8

2.3 IC Bus I/O Expander (M62320, IC1851) Port Functions .......................... 4-8

2.4 IC Bus DA Converter (M62392, IC6211) Port Functions ......................... 4-8

2.5 Parallel Bus DA & I/O Port Functions ...................................................... 4-9

3. WAVEFORM .................................................................................................... 4-10

4. IC BLOCK DIAGRAMS .................................................................................... 4-11

Part 5: Parts Catalog

Part 6: Electrical Diagrams

1. PARTS DESCRIPTION AND READING IN SCHEMATIC DIAGRAM.............. 6-1

2. DIODE, TRANSISTOR AND IC PINS............................................................... 6-3

Chassis Block Diagrams ................................................................................... 6-4

Schematic Diagrams ......................................................................................... A3

Printed Wiring Board Diagrams......................................................................... A11

Part 1

General

Information

1. FEATURES

Fig. 1-1 LV-7215 External View

1.1 Development Objectives

We believe the demand in the market for 1500-2500 lumen XGA models is sure to

expand, and the demand for 1500-1999 lumen SVGA models will remain constant.

Using our proprietary optical expertise, Canon has developed three very competitive products, featuring outstanding illumination and compact, micro-portable class design. The three models share a common design and many common parts to contain development cost while reinforcing and adding flexibility to the line-up to better meet customer needs and increase our competitive position in the marketplace.

1) The LV-7215/LV-7210 expand the projector product line-up, increasing our presence in the "volume zone" in response to demand.

2) The LV-5210 replaces the LV-5200 in the line-up and will build on the LV-5200's share.

With this expanded line-up, our market strategy is to capture an even larger share of

the expanding projector market.

1.2 Product Outline

The LV-7215 is 2500 ANSI Lumen XGA model, and the LV-7210 is ANSI 2000 lumen XGA model. The LV-5210 is 2000 lumen SVGA model and all three weigh 2.9kg and are "micro-portable" models.

This newly designed wide-angle, class-leading high magnification (1.6×) lens allows projecting a 100-inch image at a distance of only 2.5 meters.

Part 1: General Information

1-1

Moreover, the DVI video interface allows crystal-clear digital signal input from a DVD, and new progressive scan circuitry converts interlace video to clear progressive scan video.

Depending on conditions, the lamp mode can be switched. With the reduced brightness, the fan runs at optimum speed giving a 35dB silent mode, and the "auto mode" assures detail even in the blacks of dark scenes.

In addition to the Media Card Imager LV-MC01, the new Multi Card Imager LV-MI01 with additional LAN (Wired or wireless) functions is optionally available.

The remote control for these models is a new compact, lightweight design featuring a laser pointer to improve your presentations.

1.3 Major Features

● High Brightness across the Line-up

The 200 Watt UHP lamp gives a very bright display in these very compact "microportable" class machines, giving a line-up to fit customers various needs.

● A4 File Size weighing only 2.9kg

The space-saving compact design results in a lightweight of only 2.9kg. Using advanced coating technology has resulted in a beautiful frosty pearl white coloring gives a high quality, light image.

● High magnification (1.6×) class-leading lens can project a 100 inch image at only 2.5

meters.

This newly designed wide-angle zoom lens features two aspherical lenses, aspheric on both sides, and one anomalous dispersion lens. With the longest zoom ratio in the class, this compact lens allows projection of large images at close distances with beautiful high resolution and very low color smear.

● HDCP Compatible DVI Video Input

The DVI input is HDCP compatible. HDCP (High-bandwidth Digital Content Protection) is an encryption method for protecting copyrighted digital entertainment content.

● Progressive Scan

In addition to composite signals, these models convert 480i/575i interlaced signals to progressive scan, giving outstanding image quality from video. The new progressive scan circuitry gives outstanding image quality.

Part 1: General Information

1-2

LV-7215 LV-7210 LV-5210

Native XGA Native XGA Native SVGA

2500 lm 2000 lm 2000 lm

● 35dB Silent Mode and Auto Mode

These models have three selectable lamp settings: normal output (Normal), reduced output (Silent) and automatic (Auto). Normal mode puts the emphasis on brightness, quiet (35dB) Silent mode on reduced fan noise, and Auto mode matches output to the projected scene. The user can select the mode that best suits the conditions.

● New Type Remote Control

The remote control for these models is a new compact, lightweight design featuring a laser arrow icon pointer or spotlight. It also has a trigger button that acts as a mouse click to make professional presentations even easier.

● Multi Card Imager LV-MI01 is PC Card and wireless LAN Compatible

The optionally available Multi Card Imager LV-MI01 accepts cards for wired or wireless LAN or data reading making a true multipurpose machine.

Part 1: General Information

1-3

2. SPECIFICATIONS

* Model variations are underlined

2.1 Type

1. Type LCD Projector

2. Product class Micro-portable

3. Imaging Elements Transmission LCD panel

2.2 LCD Panel

1. Type polysilicon active matrix TFT

2. Micro Lens [7215] Yes, [7210/5210] No

3. Size, Number Three, 16mm × 12mm (0.8", 4:3 aspect ratio)

4. Number of Pixels [7215/7210] 786432 (1024 × 768, XGA),

[5210] 480000 (800 × 600, SVGA)

2.3 Optics

1. Type Dichroic mirror separation/prism synthesis system

2. Light source 200W UHP lamp (Dif

ferent types in 7215/7210 and

5210)

3. Projection lens configuration 11 groups, 11 lenses

4. Apeture/focal length f/1.7 to 2.5, f = 20.0 to 32.0mm

5. Zoom/Focus 1.6×, Manual zoom and focus

6. Lens Shift 9:1, fixed

2.4 Video

1. Br

ightness (Normal)

[7215

] 2500 lm, [7210/5210] 2000 lm ;

illuminance ratio 85%

2. Contrast Ratio (White:Black)

[7215/7210

] 350:1, [5210] 400:1

3. Correct Projection Distance 1.0 to 7.7m (100", 2.5 to 4.0 m)

4. Projected Image Size 40" (0.81 m × 0.61 m) to 300" (6.10 m × 4.57 m)

5. Digital Zoom ×0.25 to ×16

6. Keystone correction range Vertical: ±40 degrees, Horizontal: ±20 degrees

2.5 Video Signal

1. Analog RGB SXGA (Compressed)/XGA (5210 Compr

essed)/

SVGA/VGA/MAC

2. Digital RGB

D-SXGA (Compressed)/D-XGA (5210 Compr

essed)/

D-SVGA/D-VGA

3. Composite/S Video Color System: NTSC/PAL/SECAM/NTSC4.43/

PAL-M/PAL-N

4. Component Scanning System: 1080i/1035i/720p/575p/575i/

480p/480i

5. DVI Scanning System: D-1080i/D-1035i/D-720p/

D-575p/D-480p

Part 1: General Information

1-4

6. Scanning Frequency [7215/7210] Horiz.: 15 to 100 kHz,

Vert.: 50 to 100 Hz, Dot Clock: 140 MHz [5210] Horiz.: 15 to 80 kHz, Vert.: 50 to 100 Hz, Dot Clock: 100 MHz

2.6 Miscellaneous

1. Tilt Feet Up to 11.9° adjustment

2. Built-in speaker: 1W, monaural

2.7 Connections

1. DVI-I (29pin) Digital RGB Input/Analog RGB input/DVI input

2. MiniD-sub15 Analog RGB Input/Component Input/

SCART Input/Analog RGB output

3. RCA × 1 (Video) Composite input

4. S Terminal (Mini DIN4) S Video input

5. Stereo Mini Jack (In) Audio Input (When using DVI-I or Dsub15 Video

input)

6. RCA × 2 (Audio) Audio input (RCA × 1 also when S Video input is

used)

7. Stereo Mini Jack (Out) Audio output

8. USB Type B USB port

9. Service Terminal (Mini DIN4) For service only

2.8 Standards

1. External Dimensions W: 300mm, D: 238.8mm, H: 93.8mm (See drawings)

2. Weight 2.94 kg

3. Power Source J: 100 V / U: 100 to 120 V / E: 200 to 240 V,

50/60 Hz

4. Operating Current [7215/7210] 270/196 W, [5210]260/223 W (Normal/Silent)

5. Noise Level (Normal/Silent) 39/35 dBA

6. Operating Temperature Range 5 to 35°C

7. Storage Temperature Range –10 to 60°C

Part 1: General Information

1-5

3. FUNCTIONS

3.1 Optics

● Zoom/Focus

These models have a 1.6× zoom lens and manual zooming and focusing.

● Projection Distance vs. Image Size

The projection distance for these models is 1.0 to 7.7 meters. The specifications list the distance in inches (40 to 300") instead of meters.

* H1 and H2 are the lengths that result from dividing the screen's height - top and bottom - with

the lens's optical axis as the boundary. For this product, 9:1 is the ratio that results from the lens shift setting.

3.2 Video

● Keystone Compensation

Keystone compensation digitally corrects the trapezoidal image shape caused by projector positioning. Vertical correction of up to ±40°C, horizontally and ±20°C vertically.

● Image Mode Selection

This function allows matching the gamma (γ) curve for the type of input.

* [IMAGE] Button: Image Mode switching, [INPUT] Button: Input Mode Switching

• Standard This is an average setting, suited for most inputs.

• High contrast (with computer input) Improves intermediate gradation making images easier to view in brighter locations. This setting improves the rendition of darker areas in well-lit environments.

• Cinema (with video input) Improves darker areas making them easier to see. Dark scenes are prevalent in motion pictures. This setting makes viewing easier.

Part 1: General Information

1-6

0.81 × 0.61 2.03 × 1.52 3.05 × 2.29 3.86 × 2.90 6.10 × 4.57

1.00 2.54 3.82 4.85 7.68

1.59 4.02 6.04 7.66 – 55 137 206 261 411

6 15 23 29 46

Size [m]

Zoom min

Zoom max

Projection

Distance [m]

Screen 40" 100"

150" 190" 300"

H1 [cm] H2 [cm]

Computer input Standard High contrast Custom

Video input Standard Cinema Custom

• Custom Mode This mode gives the user control to modify one of the above modes. The user custom settings can be saved.

● Progressive Circuit

The progressive scan circuitry automatically converts interlaced scan video inputs to progressive scan. It can convert composite signals, S video signals and 480i/575i component signals. OFF, L1 (moving), and L2 (still) are selectable.

● Customizing the Start-up Image (Logo Capture)

It function uses arbitrary images for the start-up screen. By capturing an image being projected, it can then be used as the start-up screen.

● Digital Zoom

Digital zoom can enlarge (or reduce) a selected portion of an image in a range from

0.25× to 16×.

● Freeze

This allows a single frame from a moving video to be displayed as a still image.

● Image Shut-off Function [NO SHOW]

The image can be turned off without turning the power off.

● Presentation Timer [P-TIMER]

This function displays the elapsed time on the image.

● Blue Back

In the absence of an image signal, a blue screen replaces the "noise screen".

● Image Reversal

Images can be inverted or reversed. If rear projection is selected the image is reversed left to right. For ceiling mounting, the image is both reversed and inverted.

Part 1: General Information

1-7

3.3 Image Signals

● Computer Input

Digital or analog computer displays are compatible. Computer Displays will not be detailed her, but there are signal frequencies and computer displays that are not compatible. (See the user manual for details.)

• Digital RGB

• Analog RGB

• Multiscan System The vertical and horizontal frequencies of the connected computers Image signal are detected and the scan system is determined and set automatically.

• Automatic PC adjustment Function The horizontal dot total, tracking, and screen position can be automatically adjusted.

● DVI Input

• Scanning Systems D-1080i/D-1035i/D-720p/D-576p/D-480pare compatible.

• HDCP (High-bandwidth Digital Content Protection)Compatibility The product conforms to the HDCP for encryption and decryption of DVI signals.

* The HDCP standard was developed to prevent unlimited digital copying of video

contents.

● Component Input

• Scanning Systems 1080i/1035i/720p/575p/575i /480p /480i are compatible. (Automatic or manual)

● Composite Input and S Video Input Color System

• Color System NTSC/PAL/SECAM/NTSC4.43/PAL-M/PAL-N are compatible With color system setting set to automatic, the projector will automatically select the system, except for PAL-M/PAL-N.

● SCART Input (Optional cable LV-CA31 is necessary.)

The SCART output from a video device can be connected to the Image signal through the Analog RGB Input (Dsub15).

Part 1: General Information

1-8

LV-7215/7210 SXGA (compressed), XGA, SVGA, VGA, MAC LV-5210 SXGA (compressed), XGA (compressed), SVGA, VGA, MAC

LV-7215/7210 D-SXGA (compressed), D-XGA, D-SVGA, D-VGA LV-5210 D-SXGA (compressed), D-XGA (compressed), D-SVGA, D-VGA

3.4 Mechanisms and System

● Lamp Mode Selection

The lamp current can be selected.

* The LV-5210 uses a 200W lamp, but it is limited as shown to reduce heating.

Normal mode gives priority to brightness. It is used in large halls, or rooms with high ambient light. Silent Mode uses reduced power giving lower brightness and heat output so the cooling fan speed can be slowed to lower noise level. Silent Mode is appropriate when screen size is small and the quantity of light is sufficient. In Auto Mode, lamp output is controlled according to brightness of the image, so dark areas can be emphasized when dark scenes appear in movies.

● Standby Mode Setting

The function sets the standby current.

• Normal: Normal standby current

• Economy: Lowered standby current (During standby, the power on signal from the

LV-MI01 is not accepted.)

● Adjustable Feet

Adjustable feet are on the front bottom of the main unit on the projection lens side. These feet set the projector at an incline, enabling projection at an angle. A maximum angle of 11.9_ can be set between the projector's optical axis and the table on which the projector rests. With one touch, the lock on the adjustable feet can be released and the feet stored inside the main unit.

* Keystoneing introduced by the tilt is digitally compensated.

● Sound Muting

The sound can be turned off.

* A 1W speaker is installed. The audio from the PC or video is played monaurally.

Part 1: General Information

1-9

Normal Silent Auto

LV-7215/7210 200 W 150 W Automatic control

LV-5210 185 W 160 W Automatic control

● Power Management

The power management function can be set so that the lamp automatically turns off if no image signals have been input for a set time and the projector has also not been operated. The time can be set between 1 and 30 minutes. The initial setting is ON, and either ON or OFF is set according to a setting screen. This power-management status will automatically be released when image signals are again input or the projector has again been operated. (The 90-second cooling operation that occurs directly after shutting off will not be released.)

● Graphical User Interface

Pressing the MENU button will display a menu bar on the screen. The user can make various settings on the screen. The display can be shown in one of twelve languages: English, German, French, Spanish, Italian, Portuguese, Dutch, Swedish, Chinese, Korean, Russian or Japanese.

Part 1: General Information

1-10

4. ACCESSORIES, ETC.

4.1 Main Accessories

● Remote Control

Integral Laser Pointer When not using the laser pointer, a pointer icon that can be controlled by button operation is displayed on the screen.

• Power Source: DC 3.0 V; uses 2 dry-cell type-3 alkaline batteries

(which are included)

• Effective Range: About 5 m (0 ± 30 degrees)

• Dimensions: W: 5.0 cm, D: 18.1 cm, H: 2.7 cm

• Weight: 154 g

• Maximum laser output: 1 mW (Class 2 Laser, IEC60825-1 Am.1 1997)

• Laser Frequency: 650 ± 20 nm

● Computer Cable (DVI-Dsub15)

Used to connect the analog RGB signal from a computer, etc.

● USB Cable

4.2 Replacement Parts

● Canon Projector Lamp LV-LP18/LV-LP19

LV-LP18 for 7215/7210, LV-LP19 for LV-5210 When the "replace lamp" indicator lamp lights, replace the lamp after letting it cool.

Recommended lamp replace time: * Time when residual rate of 50% and illuminance pretension rate of 50% are

maintained

Part 1: General Information

1-11

Normal mode Silent mode LV-LP18 1000 hours 2000 hours LV-LP19 1500 hours 2000 hours

4.3 Optional Accessories

● 3RCA-Dsub15 Cable LV-CA32

Necessary for equipment with Component Output (RCA × 3) This cable is added for these models.

● Canon Ceiling Mount LV-CL08

For mounting the projector hanging from the ceiling.

* A professional should be consulted about ceiling installation.

Part 1: General Information

1-12

5. DESCRIPTIONS

5.1 Optics

The lens is a newly designed wide zoom lens, LCD panels with a large aperture ratio of 0.79" (0.80" for publication) and a 200 Watt UHP lamp giving as very bright image from a compact package.

● 1.6× Wide Zoom Lens

This newly designed class-leading 1.6X wide-angle zoom lens is composed of 11 airspaced elements in six-group -++-++ configuration. It has two aspherical lenses (G2, G10), aspheric on both sides, allowing reduction of the front lens diameter and reduction of the total number of elements. An anomalous dispersion element (G9) suppresses color aberrations. The result is very high image quality. With the longest zoom ratio in the class, this compact lens allows projection of large images at close distances with beautiful high resolution and very low color smear. Only environmentally friendly lead-free glass is used in the lens.

● Projection Screen Size

These models produce a high-quality 100-inch image at a throw of only 2.5 meters. The projection distance and screen size relationship is shown in the table below.

* The correct screen size is from 40 to 300 inches. Image quality outside this range is not guaranteed.

● LCD Panel

These models use a 20mm (0.79") diagonal LCD panel. This super high aperture ratio type panel gives improved brightness and contrast.

● Lamp

The projection lamp is a small but bright 200-watt UHP lamp. The arc* in this lamp is a very short 1mm, the shortest in the 200W class. Combined with the excellent design of the reflector results in a very compact lamp. In the LV-5210, which uses the SVGA panels, the output is limited to 185 watt to achieve the best balance between illumination, heat transfer, and current consumption.

* Arc length: When the arc length is shortened, the parallel light output increases.

Since there is less light scatter (diffusion), the reflector size can be reduced.

Part 1: General Information

1-13

1 m

25.4 to 40.0

Distance

Screen size

2 m

50.1 to 79.0

3 m

74.8 to 117.9

4 m

99.5 to 156.8

5 m

124 to 196

6 m

149 to 235

7 m

173 to 274

8 m

198 to 313

Model Resolution Microlens LV-7215 XGA Attached LV-7210 XGA None LV-5210 SVGA None

5.2 Image

● Progressive Scan

By utilizing the "scan Converter IC" to it fullest, the image and progressive scan are improved.

* Compared to the LV-7555, the progressive functions are limited.

● Start-up Display Customizing (Logo capture)

In these models the portion of the flash memory is reserved for "logo capture", making it possible to save any image as data for use as the start-up screen.

5.3 Video Signal

Because of the compact design of these models, the number of connectors has been reduced and given multiple functions. The user can select the correct signal on the settings screen.

5.4 Mechanisms and System

These models were designed to be smaller, lighter, but brighter than previous models.

Layout and connector placement were thoroughly reconsidered resulting in a significant reduction. These new models are less than 70% the size of the LV7355/7350/5200 series.

The LV-7215/7210/5210 share identical layout and as many parts as possible to reduce development and production cost.

● Heat and Noise Reduction

Special consideration was paid to preventing heat build-up in its compact confines. Normally, many interior parts are coated with black nickel, which absorbs heat easily causing heat buildup from the light absorbed. With these new models, the aluminum surrounding the bulb has a thermal coating so the black nickel parts do not absorb much heat. Furthermore, by optimizing the exhaust fan airflow, very quiet (35dB) operation is possible in Silent Mode.

* When temperature is low, automatic fan control reduces the exhaust fan's speed and

fan noise is reduced as in earlier models.

● Lamp Modes

As in the LV-7555, these models have three lamp modes: In Silent mode the noise level and brightness is controlled as follows.

Auto Mode controls the brightness so dark areas in scenes are not lost.

Part 1: General Information

1-14

Model Noise level Brightness

LV-7215

39 dBA ⇒ 35 dBA 2500 lm ⇒ 1825 lm (73% of Normal)

LV-7210

2000 lm ⇒ 1700 lm (85% of Normal)

LV-5210

2000 lm ⇒ 1460 lm (73% of Normal)

39 dBA ⇒ 35 dBA

5.5 Design

The design concept of Canon's multimedia projectors is a 3-dimensional form, which has the precise, tension look of an optical apparatus-likeness is inherited. Furthermore, the design gives a sociable light impression which is simple and has a transparent feeling.

● Styling

The styling of these models is equally well suited for the private living room, the modern office, or a retail outlet. The body is designed with simple curves flowing into clean surfaces, the so-called "air style form". Moreover, the transparent, "jelly-bean" style operation panel serves as an accent point. The surface treatment and a key layout are designed so the machine can be operated easily in the dark.

● Coloring

The new Frosty White Pearl coloring has a luxurious transparent look not found in earlier models. Unlike earlier models, which had a single coat of paint on the body, these models have a completely different texture by using two coats, a transparent topcoat layer over the base coat. This gives a completely different feeling than early models. In addition, painting is carried out in an automated clean room, which allows very strict control of the coating thickness.

● Detail

The ring around the outside of the lens protects the optical engine from shock and could prevent your presentation from being stopped by an unexpected accident. Moreover, in order to keep exhaust heat and fan noise away from people and to realize comfortable use environment, the exhaust port was put at the side of the lens. Furthermore, punched metal covers are used for the exhaust port, air intake, and speaker instead of the conventional blind-like louvers. Connectors required for the user interface are arranged in the back, and options, such as a multi-card imager, are easy to understand and user friendly. In addition, the remote control uses luminescent material for the buttons and a mirrored base under them making it is possible to perform exact operations even in very dim lighting.

Part 1: General Information

1-15

Part 2

Repair

Information

Part 2: Repair Information

2-1

1. SAFETY INSTRUCTIONS

The following precautions must be observed during servicing and inspection.

Observe all safety precautions.

Comply with all caution and safety-related notes provided on the cabinet back, cabinet bottom, inside the cabinet, on the chassis or components, as well as the precautions shown in the instruction manual during servicing.

Avoid electric shock.

Since an AC voltage is applied to the chassis for the set, touching the chassis during power-on may cause electric shock. When service is performed during power on, use an insulation transformer, wear protective gloves, and remove the plug during parts replacement. As there are high-voltage areas inside the projector, handle it with care when the power is on.

Use specified parts.

The parts of the set have safety properties, such as inflammability and voltage withstand. Therefore, use replacement parts with the same characteristics as the original ones. The critical components for safety are indicated by mark in the schematic diagram and parts list must be replaced by the recommended parts.

Reinstall parts and wires in their original positions.

Insulating materials, such as tubes and tape, are used and some components are installed over a PC board for safety. Reinstall internal wires with clamps so that they do not touch any heat-generating or high-voltage parts.

Safety c

heck after service

Verify that service locations are not deteriorated and all removed screws, parts and wires are installed in their original positions. In addition, perform the following test to ensure safety.

Insulation resistance test method

Remove the plug from the electric outlet and press the power switch. Using a 500V insulation resistance tester (or a multimeter if any insulation resistance tester is not available), check that the insulation resistance between each terminal of the plug and external exposed connector (external speaker connector, remote control connector, AV input/output connector, etc.) is 1Mohm or higher

. If not, the set must be inspected and

repaired.

Components indicated by mark in the parts list and the schematic diagram designate components in which safety can be of special significance. It is, therefore, particularly recommended that the replacement of there parts be made by exactly the same parts. Using unspecified parts may worsen failure or cause fire or electric shock.

Eye damage may result from directly viewing the light produced by the lamp used in this equipment. Always turn off the lamp before opening the cover. Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages (15kV - 25kV) at its starts. Since the lamp is very high temperature during units operation replacement of the lamp should be done at least 45 minutes after the power has been turned off, to allow the lamp cool-off.

Precautions for servicing

Part 2: Repair Information

2-2

2. CIRCUIT PROTECTIONS

This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projector, it will automatically turn off by operating one of the following protection circuits.

2.1 Fuse

A fuse is located inside of the projector. When the POWER indicator is not lightning, the fuse may be opened. Check the fuse as following steps. The fuse should be used with the following type;

[Fuse replacing steps]

1. Remove the cabinet top and cabinet front following

to “Mechanical Disassemblies”.

2. Replace the new one with the specified type.

2.2 Thermal Switch

There is the thermal switch (SW902) inside of the projector to detect the internal temperature rising abnormally. When the internal temperature reaches near 90˚C, it cuts off the AC main power supply.

The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal. Reset the thermal switch following to the below procedure.

[How to reset the thermal switch]

1. Insert the sharp tool like a screwdriver into a hole

on the cabinet bottom.

2. Press the reset button on the thermal switch 11

with the screwdriver.

2.3 Lamp Cover Switch

The lamp cover switch (SW901) cuts off the drive signal to the lamp circuit when the lamp cover is removed or not closed completely. After opening the lamp cover for replacing the lamp ass’y, place the lamp cover correctly otherwise the projector can not turn on.

Fuse Part No. DY4-5918-000 TYPE T6.3AH 250V FUSE

Before press the reset button, make sure that the AC cord must be disconnected from the AC outlet.

CAUTION

Fig. 2-1

Fig. 2-2

Fig. 2-3

Fuse

Thermal switch (SW902)

Lamp cover switch

2.4 Warning Temperature and Power Failure Protection

The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed.

• If the WARNING indicator is flashing, it may detect the abnormal temperature inside

the projector. Check the following possible causes and wait until the WARNING indicator stops flashing, and then try to turn on the projector.

• If the WARNING indicator lights red, it may defect the cooling fans or power supply

circuits. Check fans operation and power supply lines referring to the chapter “Power supply & protection circuit” in the Chassis Block Diagram section.

[Possible causes]

• Air filters are clogged with dust particles. Remove dust from the air filters by following

instructions in the “Air filter care and cleaning” below.

• Ventilation slots of the projector are blocked. In such an event, reposition the

projector so that ventilation slots are not obstructed.

• Check if projector is used at higher temperature place (Normal operating temperature

is 5 to 35˚C or 41 to 95˚F)

2.5 Air Filter Care and Cleaning

The removable air filter prevents dust from accumulation on the surface of the projection lens and projection mirror. Should the air filter become clogged with dust particles, it will reduce the cooling fan’s effectiveness and may result in internal heat build up and reduce the life of the projector.

To clean up the air filters, follow the cleaning procedure below:

1. Turn the power off, and disconnect the AC

power cord from the AC outlet.

2. Turn the projector up side down and remove

air filters by pulling the latches of it upward.

3. Clean the air filters with brush or wash out

the dust and particles.

4. Replace the air filters properly. Make sure

that the air filters are fully inserted.

Part 2: Repair Information

2-3

Do not operate the projector with the air filters removed. Dust may accumulate on the LCD panel and the projection mirror degrading picture quality. Do not put small parts into the air intake vents. It may result in malfunction of the projector.

CAUTION

Fig. 2-4

Air filter

[RECOMMENDATION]

We recommend not to use the projector in dusty, smoky places. Using it in dusty place

may cause the poor picture quality.

When using under the dusty or smoky conditions, dust may accumulate on the LCD panel and lens inside it, and may resultantly be projected on the screen together with the picture.

When the above symptoms are noticed, please clean up the LCD panel and lens following to the “Cleaning Method”.

Part 2: Repair Information

2-4

3. MECHANICAL DISASSEMBLIES

Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be

ignored.

3.1 Cabinet Top, FN901 Removal

1. Remove 4 screws A (M3×8), B (M3×6) and pull the

Cabinet Top upward off.

2. Disconnect terminal “K6J” on the Main Board and then pull the fan duct ass’y upward off.

3. Remove 2 screws C (T3×6) and remove fan “FN901”.

Part 2: Repair Information

2-5

The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.

CAUTION

Fig. 2-5

Cabinet Top

FN901

Screws Expression

(Type Diameter × Length) mm

T type M Type

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