Cannon miniPV User Manual

Foreword:
SECTION 1:
miniPV Function:
miniPV Addendum
Thank you for purchasing the miniPV viscometer-part of the popular CANNON minAV family. This ADDENDUM to the current miniAV Instruction & Operational Manual is intended to provide the operator with information on the few operational differences between the miniAV
manual where users of the miniPV will need to refer to this addendum.
Section 1 Introduction
Section 1 Measuring Viscosity
Section 1 Specifications
Section 2 Testing Samples
Section 4 VISCPRO Polymer Equations
Section 4 View Analysis
Section 6 Analysis Configuration Options
Section 7 Sample Data Table
The miniPV is a fully automated kinematic viscometer specially designed to handle the unique needs of polymer analysis laboratories for viscosity determination of polymer solutions. The miniPV instrument may be used for determination of the relative, inherent, and reduced viscosity of polymers. Viscosity and Intrinsic values can also be reported and the intrinsic viscosity can be determined by two single­point methods or the more rigorous Huggins-Kraemer analysis. At the core of the instrument resides the miniAV foundation-providing a familiar system and software user interface. The miniPV differs from the miniAV in the following ways:
Special coating
Analysis
Software
Measuring Viscosity:
Units of measure Methodology
NOTES
Inherent viscosity
Relative viscosity (ήr), a prήimary concern in the polymer industry,
is determined from kinematic viscosity by factoring in the density of the solvent and materials in solution and comparing the resulting absolute viscosity of the solution with the absolute viscosity of pure solvent. ASTM D 2857 states that relative
viscosity is “the ratio of the viscosity of the solution, ή, to the viscosity of the solvent, ήs, that is, ήr = ή/ήs .”
As a ratio, relative viscosity is a unitless measurement.
ASTM Method D 2857 describes the appropriate test methodology for determination of relative viscosity.
ASTM D 2857 states that “the kinetic energy correction constant is negligible for the recommended viscometers and efflux times.” For this reason, a default value of zero is assigned for E if the MiniPV viscometer tube/bulb has not been calibrated.
C a l i b r a t i o n i s s t r o n g l y r e c o m m en d e d t o e n s u r e the highest precision w h e n measuring relative viscosity. Calibration is required for accurate determination of absolute viscosity. However, it is not necessary to calibrate if measuring dilute solutions in the same bulb in which the solvent “blank” has been analyzed.
Inherent viscosity (ή
the relative viscosity (hr) to the mass concentration of the polymer
) is the ratio of the natural logarithm (ln) of
inh
Reduced viscosity
Inherent viscosity
(c) in g/cm3, g/dl or g/ml , as expressed by the equation: ή
ήr/c.
Calculation of reduced viscosity is accomplished by first obtaining the relative viscosity increment, ήi, (the ratio of the difference
between the viscosities of solution and solvent to the viscosity of the solvent alone, as determined by the formula ήi = (ή- ήs)/ ήs)
and then relating that value to the mass concentration of the polymer (c) using the formula ή = ήi/c.
Intrinsic viscosity is the limiting value of the reduced viscosity or the inherent viscosity at infinite dilution of the polymer. This value is calculated per ASTM D 2857 by extrapolation of viscosity versus concentration for several solution concentrations. Intrinsic viscosity calculations performed by VISCPRO yield a value in dl/g (deciliters per gram). The Billmeyer and Solomon-Ciuta equations for single-point intrinsic viscosity calculation may also be used.
inh
= ln
Specifications:
SECTION 2:
Testing Samples:
miniPV: 254 mm wide x 437 mm deep x 598 mm high (10 x 17.2 x 23.5”) Power Supply: 330 mm wide x 396 mm deep x 172 mm high (13 x 15.6 x 6.8”) Weight: miniPV bath unit: 27 kg (45 lbs); Power Supply: 12 kg (26 lbs); Waste Receiver: 6 kg (13 lbs) Shipping Weight: 72 kg (159 lbs) with all units/accessories Operating Conditions: 15°-30°c, 10%-90% RH non-condensing, Installation Category II, Pollution degree 2 Fuse Rating: 115V & 100V Units: M250V 8A, 1.25 X 0.25”; 230V Unit: M 250V 4A, 1.25 X 0.25” Compliance: CE Mark Pending: EMC directive (89/336/EEC); Low voltage directive (73/23/EEC); HI-POT (1900 VDC, 60 sec.) Computer Computer not included, Please contact CANNON for Requirements: specifications.
The following sample testing actions may be selected by right-clicking your mouse on the desired sample ID from the Instrument View window:
 No action  Determine Solution Relative Viscosity  Determine Blank (Solvent) Viscosity  Determine Solvent Viscosity  Verify Known RV  Measure Kinematic Viscosity  Verify Known KV
No action If No action is selected, all information for that sample position will
be cleared and that carousel position will not be tested.
Determine Solution RV If Determine Solution Relative Viscosity is selected
as the test option for a sample, the Polymer Sample Measurement Options window will open, permitting data entry of relevant parameters for the determination of RV. For information on data entry options,
Determine Solvent Viscosity If Determine Solvent Viscosity is selected as
the test option for a sample, the Polymer Sample Measurement Options window will open,
Verify Known KV/RV If Verify Known RV (relative viscosity) or Verify Known
KV (kinematic viscosity) are selected as the test option for a sample, the Polymer Sample Measurement Options window will include a new data entry field, RV or Check Standard Viscosity, which permits the user to enter the known RV or KV of the sample: This information will permit the VISCPRO software to compare calculated RV or KV values with known values to determine the accuracy of current calibration and machine performance. Measure Kinematic Viscosity If Measure Kinematic Viscosity is selected as the test option for a sample, the VISCPRO software will calculate kinematic viscosity for the sample using the sample drop time and ASTM D 445 formulas.
Defining and using a solvent blank for RV analysis
Using a solvent blank Relative viscosity by definition is a ratio between the absolute viscosity* of a solution containing a solvent and sample material, and the absolute viscosity* of the pure solvent . VISCPRO calculates this ratio by comparing sample drop times for the solution and the solvent “blank”. The significance of the resultant value is enhanced as two additional variables are taken into account—sample/solvent density and (with drop times under 200 seconds) an empirically-determined kinetic energy correction constant.
*The term absolute viscosity, as used in this manual, is also known as dynamic viscosity. For the purpose of VISCPRO® software viscosity calculations, and per ASTM D 2857 specifications, the absolute viscosity is defined by the equation η = Ctρ - Eρ/t 2 where C is a constant, t is the drop time, ρ is the solution or solvent density and E is the kinetic energy correction constant.
Relative viscosity calculation
The relative viscosity (RV) ratio (solute to solvent blank) is therefore defined by the equation:
Software selection of blank
Since determination of a relative viscosity involves a comparison of solution and blank, the VISCPRO controlling software requires the identification of a blank for any samples tested using the Determine Solution Relative Viscosity sample action. The blank is ordinarily selected from a list of solvents maintained by the VISCPRO database. This list is accessible from the Polymer Measurement Sample Options window by using the drop-down list feature:
To display the list, click on the arrow. If the correct blank has not yet been defined, the user may create a new blank by typing an ID for the blank into the open field in the Polymer Measurement Sample Options window:
Procedure for blank definition
New blanks are created by testing the solvent in the miniPV using the Determine Solvent Viscosity sample action. Follow the procedure fo testing samples
1. Select Determine Solvent Viscosity as the sample action for the desired sample.
2. Enter an ID for each blank that includes both a description of the blank and also the temperature at which that blank is to be tested in the miniPV. The blank must be tested at the same temperature intended for the solution
NOTES
In some MiniPV applications involving dilute solutions, it may not be necessary to input the density for the solvent blank and/or solution. If you choose not to input solvent density for either the blank or for the sample,
the density of both will not be included in relative viscosity calculations.
Unity Reference blank
A preexistent blank, Unity Reference, is hard-coded in the VISCPRO® software with a value of “1”. Users selecting this blank when running an RV sample are effectively calculating the kinematic viscosity of the solution in a manner which permits them to use VISCPRO® polymer report options.
Testing volatile samples
The environment for viscosity measurement using the MiniPV AIRBATH and compound viscometer is much different than it would be with a conventional liquid bath and a U-shaped viscometer. Because of the continuous downward flow of air in the AIRBATH, evaporation of sample components has the potential to adversely affect the analysis. This is because evaporation changes the composition of the sample and may also affect temperature stability).
If you are testing at higher temperatures and/or with samples containing components which may evaporate during the analysis, cover the sample with aluminum foil or other easily penetrable membrane and secure with the “O” ring and cap supplied for that purpose with the MiniPV. This will seal the sample until the viscosity measurement is performed. Then the viscometer tip penetrates the aluminum foil/membrane and performs the entire analysis without withdrawing completely from the sample vial.
NOTES
If the aluminum foil has been penetrated and the sample has remained in the analysis chamber for more than a few minutes, do not attempt to reuse the sample. A new sample should be prepared.
It is especially important to cover the samples when performing solution viscosity analysis of polymers. Even a slight change of composition caused by solvent evaporation may cause significant error.
Even samples that are high in viscosity may still contain volatile components; these samples should also be covered before analysis. Most lubricating oils, because they are manufactured at high temperatures and low pressures, do not contain significant volatile components and can be analyzed without being covered.
SECTION 4:
VISCPRO® Polymer Equations:
The VISCPRO® software uses a variety of equations to provide accurate data for absolute (dynamic) viscosity, kinematic viscosity, relative viscosity, reduced viscosity, inherent viscosity, intrinsic viscosity, and other important polymer-related output.
Rules for calculations
Following is a synopsis of the calculations used for viscosity determination. Absolute viscosity, n, is defined by the equation: n = Ctr - Er/t2 Where: C = tube calibration constant (cSt/s) t = flow time (seconds) r = is the solution (or solvent) density (g/ml) E = kinetic energy correction constant (cSt·s2)
The VISCPRO® software will calculate for viscosity based on all available data. The following rules govern the method of calculation, including calculation in the event of missing information:
1. In cases where sample density and/or tube calibration constants are unknown (set to default values r = “1”, C = “1”, E = “0”), absolute viscosity is reported as “N/A” (not available) in relative viscosity analyses. This is because the absolute viscosity cannot be reliably calculated in the absence of this information.
2. The only exception to the rule above occurs when density and tube constants are available for the solvent blank in a relative viscosity determination. In that event, the absolute viscosity of the sample can be calculated using the absolute viscosity of the solvent blank and the relative viscosity value that was automatically calculated for the solution at the time of the test (see relative viscosity equation, next page).
For additional rules relating to relative viscosity calculations, see the section
on relative viscosity calculation, following.
Kinematic viscosity, v, is defined by the equation: v = Ct - E/t
2
Where: v = kinematic viscosity (cSt)
C = tube calibration constant (cSt/s) E = kinetic energy correction constant (cSt·s
2
)
t = flow time (seconds)
Relative Viscosity is defined by the equation:
2
ρ
=
n
rel
ρ
)/tE-t(C
11111
2
)/tE-t(C
00000
Where: ρ = density
1. The tube calibration constants (C) are only factored into the relative
viscosity equation if constant actual values (not default values) for
the solution and the solvent blank were available at the times the blank and the solution were tested.
2. The kinetic energy correction, E, is used in relative viscosity
calculations only if both tube calibration constants (C and E values) are available for both the solution and the solvent blank.
NOTE
3. Density is factored into relative viscosity equations only if available
for both the solution and the solvent blank (ρ1).
Other calculations
c
η
c
η
=
η
η
η
η
c
η
c
NOTE
View Analysis:
If
ρ1/ρ
effectively equals 1, density values need not be entered in the
0
®
VISCPRO
software for the solvent and sample.
4. In cases where density and constants are unknown (ρ = “1”, C = “1”,
E = “0”), the relative viscosity equation simplifies to t
1/t0
.
5. If no absolute viscosity values (see previous page) can be calculated,
“N/A” will be displayed.
1
rel
=
η
Reduced viscosity equation:
red
Where: c = concentration in deciliters
ln
rel
=
Inherent Viscosity equation:
η
inh
lim][
red
Intrinsic Viscosity equation:
0c
=
lim][
inh
Intrinsic viscosity (logarithmic) equation:
0c
Solomon-Ciuta* equation:
][
Billmeyer* equation:
1
][
c
=
c
red
ln3
+=
rel
4
1
ηη
4
)ln(2
ηηη
relred
Both the Solomon-Ciuta and Billmeyer equations are single-point intrinsic viscosity calculations.
K-Value equation after Fickentscher:
2
aa
1(
K
=
c
+
a
)2
+++
3.015.0
Where: a = 1.5 log 1.5 log (
)
rel
The Choose Analysis window provides one additional available analyses in the list on the left side of the window, the.Intrinsic Viscosity Package The Polymer Intrinsic Viscosity Report is available under the analyses heading and calculates and displays inherent, reduced and intrinsic viscosity using data collected from samples which have been tested using the Determine Solvent Viscosity sample action option
.
SECTION 6:
Analysis Configuration Options: Intrinsic Viscosity Package:
Intrinsic Viscosity Report is derived from sample data in the VISCPRO® database. Several powerful filters are used to select desired data. These filters may be used by making selections from the tabbed property sheets (Date, Sample and Poly Report) found in the Polymer Analysis Configuration window for the report. Once the appropriate filters have been determined, the resulting report configuration can be saved for future use.
The Polymer Intrinsic Viscosity Report displays the sample data in both tabular and graphic formats. Data from selected samples is plotted and extrapolated to "0" concentration and beyond to determine a value for intrinsic viscosity.
The following data can be included in the report:
Sample ID—Sample identification Conc(g/dl)—Concentration (in grams per deciliter) RV—Relative viscosity Inh. Visc.—Inherent viscosity Red. Visc.—Reduced viscosity Slope—Slope of the "best fit" lines calculated from data points derived from inherent and reduced viscosity
Exporting Analysis Data:
SECTION 7
Sample Data Table:
Intercept—Value for the point on the "best fit" line at 0.00 concentration r2—the R-squared value for each line Huggins k1—Value for reduced viscosity Kraemer k2—Value for inherent viscosity Concentration at intercept—Value for concentration at the intercept of "best fit" lines for reduced/inherent viscosity Molecular Weight —As calculated using the Mark-Houwink constants
The Polymer Data Export has been added to the miniPV instrument.
Polymer Data Export.---(export of polymer information—any
samples tested with the Determine Solution Relative Viscosity, Determine Solvent Viscosity, or Verify Known RV sample actions)
The Sample Analysis Configuration window has the Poly Report tabbed page.
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