Cannon Magnum 5 ST, Magnum 10 STX, Magnum 10 STX TS Owner's Manual

Owner’s Manual
Magnum 5 ST Magnum 10 STX Magnum 10 STX TS
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Table of Contents
TABLE OF CONTENTS
Introduction .......................................................................................................................3
Warranty / Service Information .........................................................................................4
Product Overview .............................................................................................................5
Installation ........................................................................................................................6
Mounting ...........................................................................................................................6
Boom and Ball Hook .........................................................................................................8
Boom End Assembly ......................................................................................................10
Spool Cover Removal.....................................................................................................11
Rod Holders....................................................................................................................12
Cable Termination ...........................................................................................................13
Line Release…….………………………………………………………………………...……13
Power Loss Crank Handle .............................................................................................. 14
Wiring Your Downrigger ..................................................................................................15
Getting Started ...............................................................................................................17
Positive Ion Control Theory ............................................................................................19
Blowback Calculations....................................................................................................21
Trolling Tips ................................................................................................................. ...22
Troubleshooting ..............................................................................................................23
Parts Lists ....................................................................................................................... 24
Wiring Diagram…....…………………….……………………………………………………..36
WEEE Compliance .........................................................................................................40
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Introduction
Overview
Thank you for purchasing the Cannon Magnum electric downrigger. We have designed your new downrigger to be an accurate and reliable tool that will enhance fi shing control and improve your ability to catch fi sh.
This manual covers installation and the functions of the Magnum 5 ST, Magnum 10 STX, and Magnum 10 STX TS. The Tournament Series version of the Magnum 10 is fi tted with a cast stainless steel reel, brushed nish stainless steel boom, and a white frame.
Safety and Cautions
Your Cannon downrigger should only be used for its intended purpose. Improper use will void the warranty and may be a safety risk.
We hope that you enjoy the use of your new downrigger and enjoy the benefi t of controlled depth shing for years to come by always following safe boating practices and laws for wherever you are fi shing.
Read this manual carefully before operating your new Cannon Downrigger. Retain this manual for future reference.
Warranty and Registration
To receive all the benefi ts for your product warranty please fi ll out and mail the registration card. You may also register your product online at www.cannondownriggers.com.
Magnum 5 ST
Magnum 10 STX TS
Magnum 10 STX
Introduction
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Product Warranty
CANNON LIMITED WARRANTY
................................................................................................................
Johnson Outdoors Marine Electronics, Inc. warrants to the original purchaser that if the accompanying product (see exclusions below) proves to be defective in material or workmanship within the following warranty periods, Johnson Outdoors Marine Electronics, Inc. will, at its option, either repair or replace same without charge (but no cash refunds will be made):
1) The boom, motor, and reels, plus all composite parts, including but not limited to frames and bases, will be free from defects in materials and workmanship, subject to normal wear and tear, for the original purchaser’s lifetime.
2) All other items will have 1-year limited warranties from the date of original retail purchase, except THE FOLLOWING ITEMS THAT HAVE NO WARRANTY WHATSOEVER: boot covers, clothing, Dacron line, rubber bands, swivel lock pin, weights, and wire cable.
This limited warranty may be enforced only by the original pur-
chaser; all subsequent purchasers acquire the product “as is” without any benefi t of this limited warranty. Repair or replace- ment of the product as set forth in this limited warranty shall be the original purchaser’s sole and exclusive remedy and Johnson Outdoors Marine Electronics, Inc.’ sole and exclusive liability for breach of this warranty.
EXCLUSIONS
This warranty does not apply in the following circumstances:
• When the product has been connected, installed, combined, altered, adjusted, serviced, repaired, or handled in a manner other than according to the instructions furnished with the product
• When the motor housing is opened by anyone other than Can- non
®
Authorized service repair personnel.
• When any defect, problem, loss, or damage has resulted from any accident, misuse, negligence, carelessness, or abnormal use, or from any failure to provide reasonable and necessary maintenance in accordance with the instructions of the owner’s manual
LIMITATION AND EXCLUSION OF IMPLIED WARRANTIES AND CERTAIN DAMAGES
................................................................................................................
THERE ARE NO EXPRESS WARRANTIES OTHER THAN THESE LIMITED WARRANTIES. JOHNSON OUTDOORS MARINE ELEC­TRONICS, INC. DISCLAIMS LIABILITY FOR INCIDENTAL AND CON­SEQUENTIAL DAMAGES, AND IN NO EVENT SHALL ANY IMPLIED WARRANTIES (EXCEPT ON THE BOOM, MOTOR, REELS, AND ALL COMPOSITE PARTS), INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PUR­POSE, EXTEND BEYOND ONE YEAR FROM THE DATE OF PUR­CHASE (AND IN THE CASE OF THE BOOT COVERS, CLOTHING, DACRON LINE, RUBBER BANDS, SWIVEL LOCK PIN, WEIGHTS, AND WIRE CABLE, JOHNSON OUTDOORS MARINE ELECTRON­ICS, INC. DISCLAIMS ALL IMPLIED WARRANTIES). THIS WRITING CONSTITUTES THE ENTIRE AGREEMENT OF THE PARTIES WITH RESPECT TO THE SUBJECT MATTER HEREOF; NO WAIVER OR AMENDMENT SHALL BE VALID UNLESS IN WRITING SIGNED BY JOHNSON OUTDOORS MARINE ELECTRONICS, INC.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights that vary from state to state.
CANNON® SERVICE POLICY
AFTER THE APPLICABLE WARRANTY PERIOD
After the applicable warranty period, or, if one of the above exclu­sions applies, Cannon products will be repaired for a charge of parts plus labor. All factory repairs, after the applicable warranty period, carry a 90-Day Limited Warranty, subject to the exclusions and limita­tions stated above.
TO ENFORCE WARRANTY OR TO OBTAIN REPAIRS AFTER WARRANTY
To obtain warranty service in the U.S., the downrigger or part be­lieved to be defective and the proof of original purchase (including the date of purchase) must be presented to a Cannon Authorized Service Center or to Cannon’s factory service center in Mankato, MN. Except as noted below, any charges incurred for service calls, transportation or shipping/freight to/from the Cannon Authorized Service Center or Cannon’s factory, labor to haul out, remove, re-install or re-rig products for warranty service, or any similar items are the sole and exclusive responsibility of the purchaser. Downriggers purchased outside of the U.S. (or parts of such downriggers) must be returned prepaid with proof of purchase (including the date of purchase and serial number) to any Authorized Cannon Service Center in the country of purchase. Warranty service can be arranged by contacting a Cannon Authorized Service Center listed on the enclosed sheet, or by contacting the factory at 1-800-227-6433 or Fax 1-800-527-4464. If the necessary repairs are covered by the warranty, we will pay the return shipping charges to any destination within the United States.
DO NOT return your Cannon
downrigger or parts to your retailer. Your
retailer is not authorized to repair or replace them.
Major parts, such as the motor and main frame, must be returned to Johnson Outdoors Marine Electronics, Inc. in Mankato, Minnesota, or a Cannon
Authorized Service Center, for repair or replacement. To reduce shipping costs, we suggest removal of loose parts such as the boom and rod holders. Small parts that can be easily removed such as the handle and/or the counter, may be removed from the downrigger and returned for repair or replacement.
Retain your sales receipt! Proof of purchase must accompany product when returned.
Return Address: Cannon 121 Power Drive Mankato, MN 56001
FOR YOUR INFORMATION:
____________________Serial No.
_________________Date Purchased
___________Store Where Purchased
RETAIN THIS SECTION FOR YOUR RECORDS
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Product Overview
Introduction to Controlled Depth Fishing
Undoubtedly there are many shermen familiar
with the methods and use of controlled depth fi shing. During the mid 1960’s the state of Michigan introduced Pacifi c salmon into the Great Lakes in an attempt to revitalize its sport fi shing industry. From this successful transplant, new fi shing techniques and equipment were developed. One such method was controlled depth shing which enabled fi shermen to place a lure at a desired depth by utilizing downriggers. Because of the varying factors (water temperature, thermocline, weather, tides, time of day, or time of year) it is necessary for successful fi shing to maintain specifi c water depths that coincide with fi sh movements and feeding patterns.
One essential feature of the downrigger is the depth meter or gauge that indicates lure depth. This allows the angler to control as well as return to specifi c depths where fi sh have been caught. Due to the success of controlled depth fi shing, downriggers are now being used throughout the world to catch a wide variety of species in both fresh and salt water. Whether fi shing for blues off Rhode Island, walleyes in Lake Erie, sailfi sh off the coast of Florida, or stripers in Tennessee, the use of downriggers will make your fi shing more successful and more enjoyable.
Parts Description
1. Reel This is used to spool the cable, available in lengths ranging from 150 to 400 feet.
2. Boom This is used to extend the weight out from the body of the downrigger and has a pulley fi xed to its end. Boom lengths range from 24 to 53 inches. Boom is a fi xed 24 inches on the Magnum 5 ST model.
3. Swivel Head This relays the cable at the end of the boom to lower the weight.
4. Cable This connects to the weight. Cable material is 150 lb. test stainless steel cable.
5. Toggle Switch This controls the power to the downrigger, up and down.
6. Mounting Base This attaches to the boat, enabling you to place the downrigger where you choose.
7. Rod Holder This holds your fi shing rods while trolling and may also be used for storing rods.
8. Boom Clamps These lock the boom sections together after the boom has been extended or retracted.
1
2
3
4
7
5
6
Magnum 10 STX TS
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Installation
Arrows Indicate
Typical Mounting
Locations
Installing the Base on Your Boat Decks up to 7/16” thick
Where access to the underside of the deck is not available, the mounting base can be mounted using wellnuts. Use the base as a template to mark locations and drill four wellnut clearance holes. Mount the base using four 1/4-20 x 1-1/2” truss head screws and four wellnuts. Tighten the screws so the wellnuts are fi rmly compressed as pictured.
Decks thicker than 7/16”
For decks thicker than 7/16”, or where the under­side of the deck is accessible, mount the base with screws, nuts, and washers. Use the base as a template to mark the locations and drill four 9/32” holes. Use four 1/4-20 x 2” truss head screws and four each fl at wash- ers and nuts. Fasten the base to the deck as pictured. NOTE: Wellnuts SHOULD NOT be used on decks thicker than 7/16”.
Decks up to 7/16” Thick
Decks Thicker Than 7/16” Thick
Downrigger Mounting on Boats
A downrigger should be mounted wherever it is easy to operate and observe. You want to be able to see your fi shing rod and to react quickly. So, choosing a good location to mount your downrigger on your boat is very important. Due to the great variety of boats available, mount­ing your downrigger can be a diffi cult decision. Cannon has a complete line of mounting and fi shing accesso- ries to aid in your fi shing experience. Before making any permanent changes to your boat consider what accessories might be used in your application.
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Installation
Decks thinner than 1/4”
Use a Cannon deck plate (PN 2200693) to prevent defl ection and add stability to decks thinner than 1/4”. Use the deck plate as a template to mark the hole locations.
If access to the underside of the deck is not
available, the deck plate can be mounted using screws and wellnuts. Use the deck plate as a template to mark locations and drill 4 wellnut clearance holes. Use four 1/4-20 x 1-1/2” fl at head screws and four wellnuts to mount deck plate. Tighten the screws so the wellnuts are rmly compressed. Where the underside is accessible, the deck plate can be mounted using screws, nuts, and washers. Drill 9/32” holes. Use four 1/4-20 x 1-1/2” fl at head screws, nuts and washers (fl at and lock). Fasten plate to deck. To secure the mounting base to the deckplate use four 1/4-20 x 1” truss head screws.
NOTE: When using the telescopic boom, we strongly recommend the use of a deck plate on all boats to provide adequate stability for the downrigger.
The Low-Profi le Swivel Base mounting follows the same procedure as for the deck plate except that four 1/4”-20 x 1-1/2” truss head screws are used to fasten the mounting base and four additional 1/4”-20 x 2” truss head screws fi x the swivel base to the boat deck.
Low-Profi le Swivel Base
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INSTALLING THE BOOM AND BALL HOOK
1) Remove the ball hook collar, ball hook, and 1/4-20 nut from the included hardware bag assembly.
2) Thread the nut onto the ball hook, then thread the ball hook into the ball hook collar. Do not tighten yet. (Figure 1)
3) Slide ball hook collar onto the end of the boom and leave it loose. (Figure 2)
4) Insert boom with ball hook collar assembly into frame (Figure 3) and line up holes in boom with holes in frame (Figure 4).
5) Remove 1/4-20 x 2” bolt and 1/4-20 nylon locknut from included hardware bag assembly.
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
Installation
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FIGURE 5
FIGURE 6
FIGURE 7
FIGURE 8
6) Insert the 1/4-20 nylon locknut into the hex pocket on the nose of the frame (motor side of frame). (Figure 5)
7) Insert 1/4-20 x 2” bolt into reel side of frame nose. With a Phillips head screw driver, thread bolt into the nylon locknut from step 6. Tighten bolt until the end of the bolt is fl ush with the top of the nut. (Figure 6)
8) Slide ball hook collar to your preferred location. Hand tighten the ball hook into boom tube. Tighten enough so that there is no movement on the boom. (Figure 7)
Important: Do not overtighten ball hook or perma­nent deformation of the boom is possible.
9) Once ball hook is secure, with a 7/16” wrench, tighten the 1/4-20 nut until secure with ball hook collar. (Figure 8)
**TELESCOPIC BOOM ONLY**
To adjust the boom length (with the boom extending away from you) rotate the clamps (See item # 8 on page
5) approximately ¼ turn counter-clockwise to unlock and slide the boom section to the desired position. Once in place, lock the clamps by rotating clockwise until tight.
Installation
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BOOM END PULLEY
Telescopic Boom
1) Remove boom end assembly from hardware bag.
2) Remove #8 self tapping screw from hardware bag.
3) Insert boom end post into end of the small tube of the telescopic boom assembly. (Figure 9)
4) Align hole in boom post with hole in small end tube. (Figure 10)
5) Secure boom end with #8 screw as shown. Tighten with Phillips head screw driver. (Figure 12)
Fixed Length Boom (Magnum 5 models only)
1) Remove boom end assembly from hardware bag.
2) Remove boom adapter and #8 self tapping screw from bag assembly.
3) Insert boom adapter into end of boom. (Figure 11)
4) Align boom adapter hole with hole in boom.
5) Insert boom end assembly into adapter and line up all three holes (boom post, adapter, and boom).
6) Secure boom end with #8 screw as shown. Tighten with Phillips head screw driver. (Figure 12)
FIGURE 9
FIGURE 10
FIGURE 11
FIGURE 12
Installation
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REMOVABLE SPOOL COVER
Your new downrigger comes with a removable spool cover. By removing this cover, you are able to gain easy access to your spooled cable and easy spool removal. This feature allows you to easily ac­cess tangled line, get it repaired and get you back into action quickly.
This feature also allows you to have multiple reels for different types of line. By purchasing additional reels, you can wind each with a different type of cable (i.e. Uncoated cable, Coated Cable, Mono, etc.). This allows you to switch out desired cables quickly and easily.
NOTE: Remove all tension from the line before re­moving or replacing the spool.
Follow the below steps to remove the side cover:
1) Loosen and remove the clutch knob. Turn the clutch knob clockwise until it is free of the motor shaft. (Figures 13 & 14)
2) Loosen the two 1/4-20 Phillips head screws on op­posite sides on the cover. (Figure 15)
NOTE: Screws are captured in the cover and will not come out completely.
3) Remove the cover and you now have complete ac­cess to the spool. (Figures 16 & 17)
4) Reassemble by reversing the above steps.
NOTE: Take care when removing the spool over open water so that the clutch pad or clutch disk doesn’t get pulled off as well. (Figure 17)
WARNING: Do not touch the cable reel while the downrigger is in use.
FIGURE 13
FIGURE 14
FIGURE 15
FIGURE 16 FIGURE 17
Installation
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Installation
ATTACHING THE ROD HOLDER(S)
The locking rod holder(s) incorporate a locking tooth design which can be easily adjusted every 15° with the soft grip knob. The symmetrical design will allow mount­ing of the rod holder on either side of the downrigger or two rod holders at the same time. The unique two piece design allows independent adjustment of the rod holder and the rod holder arm in two axes. (Figure 19)
Caution: This rod holder is intended for use of up to 30 lb. test line only and is not recommended for use with any tackle IGFA (International Game Fish Association) rated higher than 30 lb. A safety strap (not included) is recommended for all applications.
NOTE: The rod holder assembly is not covered under warranty when used with tackle above 30 lbs. Equipment placed in the rod holders and the loss thereof is the responsibility of the user and is in no way warranted by Johnson Outdoors, Inc. Mounting must be in accordance with the above instructions and pictures to comply with the product warranty.
To install the rod holder(s):
1) Fasten rod holder to rod holder elbow using supplied spring and knob.
2 ) Attach the rod holder to the downrigger on either side using the supplied spring and knob. (Figure 20)
3) Repeat the above steps for the other side if (2) rod holders are to be mounted.
The rod holders can be adjusted by loosening either knob until the locking teeth are free from each other. Rotate the rod holder or arm to the desired position and re-tighten knob. (Figure 21)
REPLACING THE CLUTCH PAD
To replace the clutch pad, follow the steps for removing the spool. Once the spool is removed, you have access to the clutch pad. (Figure 18) Simply pull it off the shaft and replace. Reassemble the spool and cover in the reverse order.
FIGURE 18
FIGURE 19
FIGURE 20
FIGURE 21
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