Cannon CMRV-4500 User Manual

Page 1
CONTENTS
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1
2
3
4
INTRODUCTION 1
Instrument overview.............................................................................................................. 2
Instrument specifications ....................................................................................................... 3
Safety warnings .................................................................................................................... 3
UNPACKING AND ASSEMBLY 5
Unpacking the CMR V -4500................................................................................................. 5
User-Supplied Equipment ..................................................................................................... 6
CMRV-4500 APPARATUS DESCRIPTION 7
CMR V -4500 unit/accessories ............................................................................................... 7
Air/W ater Heat Exchanger .................................................................................................... 9
Front panel operations ........................................................................................................ 10
SETUP 11
Physical placement.............................................................................................................. 11
Tubing connections ............................................................................................................. 12
Filling the Air/W ater Heat Exchanger ................................................................................... 12
Electrical /serial connections ................................................................................................ 13
Pulley-wheel installation ...................................................................................................... 14
Installation notes ................................................................................................................. 15
Setting the CMR V instrument address ................................................................................. 15
Cleaning the instrument housing ........................................................................................... 16
Flushing and draining the Air/W ater Heat Exchanger ............................................................ 16
Flushing fluid from the Exchanger ............................................................................ 16
Draining fluid from the Exchanger ............................................................................ 17
5
VISCPRO® INSTALLATION 19
VISCPRO® for W indows® XP®.......................................................................................... 19
Installing VISCPRO® software............................................................................................ 19
Computer requirements........................................................................................... 19
Windows® XP® installation ...................................................................................... 19
Installation actions................................................................................................... 19
CANNON
®
Mini-Rotary Viscometer
Version 1.1e—October, 2011 • CANNON
CMRV-4500
Instruction & Operation Manual
®
Instrument Company
Page 2
ii
5
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7
VISCPRO® INSTALLATION (continued)
Running the software........................................................................................................... 20
Loading software .................................................................................................... 20
Displaying the Instrument V iew window................................................................... 20
V iewing report data ................................................................................................ 22
Logging in ............................................................................................................... 23
Checking Instrument Settings .................................................................................. 23
Setting multiple CMR V instrument addresses ....................................................................... 25
Security options .................................................................................................................. 25
Initial security setup................................................................................................. 26
PREPARING FOR CMRV TESTING/CALIBRATION 29
Cleaning cycle .................................................................................................................... 29
Cleaning procedure................................................................................................. 29
Inserting rotors ....................................................................................................... 32
CALIBRATING THE CMRV TEMPERATURE PROBE 33
8
9
Probe calibration procedure .................................................................................... 33
Manual restoration of voltage and offset data ........................................................... 34
CALIBRATING THE CMRV CELLS 35
Calibration theory ............................................................................................................... 35
Cell calibration procedure ................................................................................................... 36
Preparing the cells................................................................................................... 36
Cell calibration test procedure ................................................................................. 38
USING THE CMRV SOFTWARE 41
VISCPRO® generic instrument interface .............................................................................. 41
Main options .......................................................................................................... 42
Security options ...................................................................................................... 44
Initial security setup................................................................................................. 45
Print/Print setup options .......................................................................................... 46
Analyses options................................................................................................................. 46
Analysis types......................................................................................................... 47
Analyses menu options............................................................................................ 47
Window options ................................................................................................................. 48
CANNON
®
Mini-Rotary Viscometer
Version 1.1e—October, 2011 • CANNON
CMRV-4500
Instruction & Operation Manual
®
Instrument Company
Page 3
iii
9
10
USING THE CMRV SOFTWARE (continued)
CMR V module menu options .............................................................................................. 49
Configure options ................................................................................................... 49
Print Instrument and Tray Settings ........................................................................... 49
Instrument Settings.................................................................................................. 49
Profile Designer ...................................................................................................... 50
V iew Cell Constants ............................................................................................... 50
Saving a configuration ............................................................................................. 51
Restoring instrument settings from a saved configuration ........................................... 51
Calibrate Cell Constants ......................................................................................... 52
Service menu options .......................................................................................................... 54
SUMMARY OF TEST PROCEDURE 55
ASTM D 4684 method ...................................................................................................... 55
ASTM D 3829 method ...................................................................................................... 56
ASTM D 6821 method ...................................................................................................... 56
ASTM D 6896 method ...................................................................................................... 57
SAE J300 notes ................................................................................................................. 57
Delayed start option............................................................................................................ 57
11
12
RUNNING PROFILES 59
Starting a profile ................................................................................................................. 61
Profile operation notes ........................................................................................................ 62
Adjusting temperature at the end of a profile ............................................................ 63
Displaying a profile graph .................................................................................................... 63
Printing a profile graph ........................................................................................................ 64
Exporting time/temperature profile data ............................................................................... 64
MEASURING YIELD STRESS AND VISCOSITY 65
Measuring yield stress ......................................................................................................... 65
Notes on yield stress testing ................................................................................................ 67
Measuring apparent viscosity .............................................................................................. 67
Notes on viscosity testing .................................................................................................... 68
Printing yield stress/viscosity test results ............................................................................... 69
Exporting yield stress/viscosity data ..................................................................................... 69
CANNON
®
Mini-Rotary Viscometer
Version 1.1e—October, 2011 • CANNON
CMRV-4500
Instruction & Operation Manual
®
Instrument Company
Page 4
iv
13
14
ANALYSIS CONFIGURATION OPTIONS 71
Creating an analysis ............................................................................................................ 71
Sorting analysis data ........................................................................................................... 73
Using the date filter ............................................................................................................. 73
Using the sample/error filter................................................................................................. 74
Using the report/port output filter......................................................................................... 75
Reconfiguring a displayed analysis ....................................................................................... 75
Resizing table columns ........................................................................................................ 76
Saving a current analysis configuration ................................................................................. 76
Deleting an analysis configuration......................................................................................... 76
Printing an analysis .............................................................................................................. 76
Keystrokes for selecting data for printing ................................................................. 77
DESIGNING CUSTOMIZED PROFILES 79
Cooling Profiles .................................................................................................................. 79
The Profile Designer ........................................................................................................... 79
Opening the Profile Designer ................................................................................... 80
Interface options ..................................................................................................... 81
Managing profiles ................................................................................................... 81
Using the Profile Editor ........................................................................................... 82
Editing points .......................................................................................................... 83
Deleting points ........................................................................................................ 83
Cooling profile limitations .................................................................................................... 84
Profile Designer test parameters .......................................................................................... 84
Changing test parameters ....................................................................................... 85
15
16
17
MRV DATA TABLE ANALYSIS 87
Configuring the MR V Data T able ............................................................................ 88
ERROR LOG TABLE ANALYSIS 91
Configuring the Error Log analysis ........................................................................... 91
EXPORT ANALYSES 95
Configuring the Port Export analyses ....................................................................... 96
CANNON
®
Mini-Rotary Viscometer
Version 1.1e—October, 2011 • CANNON
CMRV-4500
Instruction & Operation Manual
®
Instrument Company
Page 5
v
18
19
A
USING THE DATABASE MANAGER 101
Archiving old data................................................................................................. 102
Changing the database directory............................................................................ 102
Importing archived data ........................................................................................ 103
Repairing/compacting the database........................................................................ 103
Exit ...................................................................................................................... 103
WARRANTY/RETURN INFORMATION 105
Products limited warranty.................................................................................................. 105
Reagent and chemical warranty ......................................................................................... 105
APPENDIX A — TROUBLESHOOTING 107
Instrument status window not updating .................................................................. 107
The CMR V -4 is not heating properly..................................................................... 107
The Y ield and V iscosity lights on the CMR V front panel are blinking rapidly ............ 107
CMR V cooling/temperature control problems........................................................ 107
Yield stress or viscosity test results inconsistent...................................................... 108
T est icons "greyed out"--unable to initiate viscosity tests ......................................... 108
B
C
D
I
APPENDIX B — REPLACEMENT PARTS LIST 109
APPENDIX C — THERMOMETRY 111
Kinematic viscosity and temperature...................................................................................111
ASTM thermometer tables................................................................................................ 112
ASTM D 445 — Checking the ice point ........................................................................... 113
NBS Monograph150: Joining separated mercury columns ................................................. 115
APPENDIX D — MULTI-UNIT CONFIGURATION 117
Introduction ...................................................................................................................... 117
Procedure ........................................................................................................................ 117
INDEX 119
CANNON
®
Mini-Rotary Viscometer
Version 1.1e—October, 2011 • CANNON
CMRV-4500
Instruction & Operation Manual
®
Instrument Company
Page 6
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CANNON
®
Mini-Rotary Viscometer
Version 1.1e—October, 2011 • CANNON
CMRV-4500
Instruction & Operation Manual
®
Instrument Company
Page 7
CHAPTER
1
1
Purpose of the manual
Instrument utility
NOTE
INTRODUCTION
This manual has been written to provide the information necessary for proper installation, operation, and maintenance of the CANNON Rotary Viscometer (CMRV-4500).
®
The CANNON viscosity and yield stress of engine oils and drive line lubricants within the temperature range of -10 4684, D 3829, D6821 and D 6896. ASTM test method D 4684 is required by the Society of Automotive Engineers (SAE) Engine Oil Viscosity Classification SAE J300.
The CMRV-4500 capabilities have been tailored to the requirements of the current ASTM methods cited above. For this reason, the instrument may not be suitable for some general-purpose viscometry applications. Consult with CANNON® Customer Service before testing with materials and/or methodology at significant variance with ASTM D 4684, ASTM D 3829 or ASTM D 6821.
Mini-Rotary Viscometer is used to measure the apparent
°
C to -40°C using ASTM test methods D
®
Mini-
Improvements
CMRV-4500 with pulley-wheel assembly
The CMRV-4500 is a state-of-the-art system offering many superior features including:
New Method compatibility
The CMRV-4500 is fully compatible with ASTM D 6821, the new Drive Line Lubricants test method. The CMRV-4500 is fully compatible with ASTM D 6896, a new method for testing used diesel oils.
Improved insulation for temperature control
The CMRV-4500 instrument features a redesigned housing and accessory rotor caps to enhance insulating characteristics and precision.
Software library of temperature profiles (cooling profiles)
Predefined cooling profiles that comply with methods ASTM D 3829, ASTM D 4684, ASTM D 6821 and ASTM D 6896 are supplied with the CMRV software. The user may also create custom cooling profiles with the Profile Designer.
VISCPRO
®
The VISCPRO Profile Designer for creating unique cooling profiles.
software for Windows® XP® features a
®
software with Profile Designer
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 8
2
Networking capability for multiple instruments
®
The VISCPRO
software can control/monitor up to four CMRV instru­ments with one computer via RS-485 serial connections. See APPENDIX D for more information.
Instrument overview
The CANNON® Mini-Rotary Viscometer is designed for precision control of temperature over time, enabling accurate yield stress and viscosity measurement of oil samples in conformance with ASTM D 3829, ASTM D 4684, ASTM D 6821 and ASTM D 6896 test methods.
Test procedure
Oil samples placed in the CMRV-4500 viscometric cells are heated and cooled at a predetermined rate according to a user-specified cooling profile. The cooling profile parameters are downloaded to the CMRV­4500 onboard memory via a serial interface with the host computer. The CMRV-4500 then uses this profile to control the rate of temperature change, independent of the host computer.
All three methods specify that the samples be initially heated to ensure that all components of the sample are released into solution. The samples are then slowly cooled to the test temperature using the user-selected temperature profile and maintained at test temperature for a specified soak period. Following the soak period, apparent viscosity (and yield stress if applicable) for each sample is determined by applying a constant torque to, and measuring the rotational speed of, a cylindrical rotor which has been immersed in the sample.
The time required for completion of the ASTM D 3829 test cycle is approximately 19 hours. The time required for completion of the ASTM D 4684 (TP-1, two-day) test is 45½ to 53½ hours. The time required for completion of the ASTM D 6821 test cycle is approximately 18 hours. The time required for completion of the ASTM D 6986 test cycle is approximately 43½ to 53½ hours.
NOTE
CANNON
See Chapter 10 for additional information on the ASTM procedures.
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 9
Instrument specifications
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Safety warnings
Please observe the following safety procedures and notices for proper operation of your CMRV-4500 unit:
Make sure that your unit is operated only by qualified personnel
Make sure that you read and understand all operating instructions
and safety precautions listed in this manual before installing or operating your unit. If you have questions regarding instrument operation or documentation, contact CANNON
®
Instrument Company.
Deviation from the installation, operation or maintenance procedures
described in this manual may result in a hazardous situation and may void the manufacturer's warranty .
Transport the unit with care. Sudden jolts or drops may cause dam-
age to components.
Observe all warning labels.
Never remove warning labels.
Never operate damaged or leaking equipment.
Always turn off the unit and disconnect the mains cable from the
power source before performing service or maintenance procedures, or before moving the unit.
Always remove sample from the cells before moving the unit.
Never operate the equipment with damaged mains power cables.
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
®
Instrument Company
2139 High Tech Road • State College, PA • 16803 • USA
Page 10
4
Refer all service and repairs to qualified personnel. In addition to the warnings previously listed, additional cautions are
posted throughout the manual. These warnings may be designated by an appropriate symbol inside an equilateral triangle. General cautions are
General Caution
indicated with an exclamation point (see diagram, left). Read and follow these important instructions. Failure to observe these instructions can result in permanent damage to the unit, significant property damage, and personal injury.
Hot surface cautions (see diagram, left) may be attached on or near hot surfaces of the CMRV-4500. Avoid touching these surfaces when running
Hot Surface Caution
profiles at temperatures above 50°C.
The Protective Conductor Terminal symbol is used to indicate required ground connections for your instrument electrical supply .
Protective Conductor
WARNING
AC Power Input Symbol
( O )
Supply OFF Symbol
When supplying power to this instrument, connect the protective ground (earth) terminals of the instrument to the protective conductor of the (supplied) line (MAINS) power cord. The main plug for the power cord should only be inserted in a socket outlet (receptacle) provided with a protective ground (earth) contact.
Do not use an extension cord (power
cable) without a protective conductor (grounding). The ~MAINS symbol indicates instructions or connections for the AC
power supply . The AC Power input must match the electrical specifica­tions listed on the label on the rear panel of the instrument. The supplied AC Mains power cord must be attached to the connector labelled ~MAINS. This connection serves as a means of disconnect and should be readily accessible.
The (O) symbol indicates the OFF position for the electrical switches for your unit (AC Mains or accessories).
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 11
CHAPTER
5
2
UNPACKING AND ASSEMBLY
Unpacking the CMRV-4500
CAUTION
Some CMRV components, including the Air/Water Heat Exchanger, are quite heavy. To avoid injury, obtain necessary assistance when lifting and moving shipping cartons and heavier unpacked components.
Remove all components from the shipping container(s).Remove any and all packing materials (styrofoam, etc.) from the
components.
V erify reception of shipped materials by comparing equipment items
with packing/parts list(s). Report missing items to CANNON ment Company immediately.
®
Instru-
Damaged items
System components
Inspect each component for signs for damage. Report damages to the
shipper and to the CANNON
Retain all packing materials until the instrument is connected and func­tioning properly. If any component(s) must be returned to
CANNON
aged in the original shipping container. Refer to Chapter 19 of this manual for instructions on returning defective equipment. Customers outside the United States should contact the local CANNON® agent for procedures on returning products to CANNON® .
Before beginning assembly , please verify that all components listed on the packing slip are present, including:
CMRV-4500 chassis/controllerAir/Water Heat Exchanger
®
Instrument Company , the damaged item(s) should be repack-
®
Instrument Company immediately .
Main power cordPulley-wheel assembly9 Matched rotors9 Rings and threadsRS-232 interface cableSmall uncalibrated thermometer (0°C to +105°C)Large calibrated ASTM thermometer (-46°C to +30°C)3k-ohm temperature probeCD-ROM with VISCPRO
®
software for Windows® XP
®
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 12
6
Set of weights:
One 150-gram weight • One hook-cage • Nine additional weights
1 Bottle of N105B with test sample and data sheetTubing and tube clampsPlexiglas
®
T op Cover
Instruction & Operation Manual9 Rotor bearing pins10 Rotor locking pins
User-Supplied Equipment
The user must supply an electrical power source matching the electrical requirements indicated on the rear panel of the CMRV-4500 model.
Computer
Cleaning supplies
®
An IBM-compatible computer with the W indows
XP® operating system (see computer specifications sheet included with your instrument) and printer are also required.
The following items are required for regular cleaning of the viscometer cells between tests:
oil solventacetonesuitable solvent-resistant container for placing/cleaning rotorsvacuum source with trap for solvent and oilflexible tube, about 150 mm long and 3-5 mm in diameter, connected
to the vacuum trap
two plastic squeeze bottles, each with an extension long enough to
direct oil solvent and acetone directly into the viscometer cells
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 13
CHAPTER
7
3
CMRV-4500 APPARATUS
CMRV-4500 unit/accessories
The CMRV-4500 unit con­tains an aluminum block with a heater for warming the block. Nine viscometric cells are closely fitted into nine holes in the block (see photo). There are also two thermom­eter wells in the block.
Lower rotor bearing
Each viscometric cell consists of an aluminum block aperture with a rotor resting in a stainless steel cup at the base. The rotor is attached to a rotor shaft with a pivot point at the bottom. The pivot point fits a mating conical depression at the bottom of the stainless steel cup; this mechanism serves as the lower bearing. The standard rotor composi­tion is hardened stainless steel. The drive line rotor composition is Delrin (NOTE: The drive line rotors/pins/ weights must be purchased separately from CANNON®.)
DESCRIPTION
CMRV-4 unit with rotors inserted and thread wound on pulley-wheel
Rotor for oil testing (top) and
drive line lubricant testing
®
Upper rotor bearing
CANNON
The upper bearing consists of a brass insert at the top of the rotor shaft with a 1.2 mm hole on the shaft axis. A cylindrical rotor pin is inserted through the upper bearing plate about one or two millimeters into the hole on the shaft axis.
Upper bearing assembly with rotor and rotor locking pin in place
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 14
8
Rotor crossbar
Rotor locking pins
Pulley-wheel assembly
The rotor crossbar is used to hold the loop at the end of the thread. It also serves as an indicator for (optional) manual timing of rotor rotation.
The rotor locking pins
String on rotor and pulley-wheel assembly
are used to prevent unwanted rotor rotation. When the locking pin is lowered over the rotor crossbar (see photo), rotation is prevented. When the pins are in the raised (detent) position, the rotors are free to rotate.
The pulley-wheel assembly consists of a V-channel timing wheel with a digital-optical sensor permitting precise measure­ment of the wheel rotation. The pulley-wheel base is designed to be fitted to the CMR V-4500 slide track adjacent to the viscometric cells. The probe
Slide track with pulley-wheel assembly
cable is con­nected to the jack on the front of the CMRV-4500 housing.
Winding thread
Slide track
CANNON
The thread used for CMRV-4500 testing is a single, nonelastic strand of 70 cm (28") winding thread of silk, cotton, or similar material (Coats North America or comparable brand, 0.1 mm radius) with a loop on one end. One end is wound around the CMRV-4500 rotor. The other end of the thread is tied to a small rigid plastic ring from which the test weight may be suspended.
The pulley-wheel assembly is designed to interlock with the pulley­wheel slide track and move laterally so it can be aligned with the scored marks on the track opposite each of the nine rotor shafts.
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 15
9
Hook-weights
Temperature probe
Thermometers
Hook-weights are hung on the plastic ring at the free end of the thread to apply the required force to the rotor during yield stress and viscosity measurements. Nine disk weights, one hook-cage, and one larger hook-weight are provided. Weights vary depending on the ASTM Method used for testing.
CMRV-4500 block temperature is detected by a 3k-ohm temperature probe, which must be seated securely in the thermistor aperture at the rear of the CMRV housing and plugged into the electronic chassis.
Hook-weights
The CMRV-4500 unit is shipped from CAN-
®
with two thermometers to be used to check the temperature of the
NON
block.
The long thermometer used for the probe and cell calibrations is a
PRINCO mercury-thallium calibrated thermometer with a range of
-46°C to +30°C in .2°C increments and an accuracy of ± 0.01°C below 20°C.
NOTE
If a thermometer is removed from the CMRV-4500 when the unit is cooling, plug the thermometer aperture in the Plexiglas® cover to prevent ice formation around the rotors.
The shorter, high-temperature uncalibrated thermometer has a range
of 0°C to 105°C in 1°C increments with an accuracy of ± 1°C.
Air/Water Heat Exchanger
CMRV-4500 cooling is accomplished with internal thermoelectric cells and an external Air/W ater Heat Exchanger circulating a mixture of water and antifreeze to remove heat from the thermoelectric modules.
The Air/Water Heat Ex­changer contains the elec­tronics necessary to monitor the coolant flow rate and regulate the action of the circulating pump during the running of ASTM-specified temperature profiles. The Heat Exchanger also supplies DC power for the operation of the CMRV thermoelectric modules.
Air/Water Heat Exchanger (see chapter 4 for Setup diagram)
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 16
10
Front panel operations
CMRV front panel
Control features
CMRV front panel control features are simple and functional. The central switch on the front panel is the power switch for the unit. The light­emitting diodes (LEDs) above the switch indicate function of the heating and cooling systems. The Sensor connection on the right side of the panel mates with the cable from the pulleywheel optical sensor. The Start Test button on the left side of the panel is used to initiate CMRV­controlled testing and calibration routines. The Yield and Viscosity LEDs light during yield stress or viscosity testing.
For additional details on front panel operation, refer to the calibration and testing chapters of this manual.
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 17
CHAPTER
11
4
CAUTION
Physical placement
CAUTION
Control unit placement
SETUP
The instructions in this chapter are for setting up a single CMRV-4500 with the Air/Water Heat Exchanger. For additional information on multi­unit configurations, see APPENDIX D.
Do not apply power to the CMRV-4500 or Heat Exchanger until all connections are secure.
Some CMRV components, including the Air/Water Heat Exchanger, are quite heavy. To avoid injury, obtain necessary assistance when lifting and moving these components.
Place the CMRV-4500 on a stable laboratory bench or table top within 10 mm of the front edge. This will allow the weight suspended from the pulley-wheel assembly to clear the edge of the table during viscosity and yield stress tests. Allow 30.5 cm (12") of clearance to the back and sides of the unit.
A/W Heat Exchanger
CAUTION
Thermometer placement
NOTE
Place the Air/Water Heat Exchanger below the table top on which the CMRV-4500 is placed. The unit may be located within the parameters permitted by the length of the hoses and cables shipped with the unit.
Do not obstruct the front or rear cooling vents on the Air/Water Heat Exchanger.
When in use, the large thermometer (-46°C to +30°C) is placed in the thermometer well on the left side of the CMR V-4500 unit (seen from the front).
When in use, the small thermometer (0°C to 105°C) is placed in the ther­mometer well on the right side of the CMR V-4500 unit (as seen from the front).
If the mercury column in a thermometer has separated during shipment, read the instructions included in APPENDIX C. These instructions offer several methods for joining separated mercury columns.
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 18
12
Tubing connections
There are two tubing connections on the rear of the CMRV-4500 housing (see diagram, next page). The fitting on the left is the coolant INLET (for introducing coolant to the CMRV-4500) and the fitting on the right of the rear panel is the coolant OUTLET (for returning coolant to the Ex
changer). Clamp the open ends of both hoses to these fittings, then secure the hoses to the appropriate bulkhead fittings on the Air/Water Heat Exchanger using the bulkhead inserts provided with the tubing (see Figure). The fittings will snap into place. To release and remove the tubing from the Air/Water Heat Exchanger, push down on the button on the bulkhead fittings to release the connector locking clips.
CMRV-4500 tubing (solid lines) and electrical (dotted lines) controller/AWHE connections
Filling the Air/Water Heat Exchanger
Obtain a supply of quality automotive antifreeze (ethylene glycol) and mix it with water in a ratio of 30 percent antifreeze to 70 percent water. Do not mix antifreeze types in the Air-Water Heat Exchanger.
After you have secured the Exchanger tubing connections (see previous section) pour this antifreeze/water mixture into the reservoir opening on the top of the Air/Water Heat Exchanger until it is full (approximately 4 liters).
CAUTION
NOTE
CANNON
Ethylene glycol is a toxic substance. Use proper safety precautions when handling. Follow appropriate MSDS instructions.
Depending on the amount of fluid displacement in the coolant lines, it may be necessary to add additional antifreeze/water mixture to the
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 19
Exchanger when the unit commences operation. Y ou will be able to observe the liquid circulating inside the reservoir from the opening at the top of the Exchanger during normal operation. If air bubbles are consis­tently visible in the coolant lines, add additional mixture until the Ex­changer is full.
13
CAUTION
The water-antifreeze mix should be replaced annually for reliable perfor­mance and to prevent corrosion of internal components (see Flushing and draining the Air/Water Heat Exchanger, this chapter).
Electrical /serial connections
A/W Heat Exchanger
Plug the male end of the DC power cable into the DC POWER OUT fitting on the rear panel of the Air/Water Heat Exchanger and turn the locking clip clockwise to secure the connection. Attach the other end of the cable to the receptacle labelled DC POWER at the back of the CMRV-4500 unit (see figure, previous page). This connection provides power to the thermoelectric cooling modules.
Insert the power cable for the Air/Water Heat Exchanger into the recep­tacle on the Exchanger rear panel. Secure the power cable in place by tightening the Phillips screw on the cable clamp.
Make sure the Air/Water Heat Exchanger power switch is in the OFF position; then insert the power line cord from the Exchanger into an appropriate power source for your unit.
Before providing mains power to the unit, check the label on the rear panel of the Exchanger to verify that the electrical specifications for the unit match those of the power supply.
Thermistor
Figure 11: CMRV rear panel
Attach the M-F three-prong connector cable from the Exchanger PUMP outlet to the PUMP receptacle on the CMRV-4500 controller (see figures on pages 12-13). This power connection permits CMRV-4500 control of pump operation.
Insert the Lemo TEMP PROBE on rear of the CMRV controller (see Figure 11). Insert the probe tip as far as it will go into the hole marked THERMISTOR on the rear of the CMRV-4500 chassis.
CANNON
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plug from the temperature probe into the jack marked
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14
Heater
CMRV-4500 power cord
Serial connections
NOTES
Insert the heater plug from the upper section of the CMRV-4500 housing into the HEATER receptacle on the rear panel of the CMRV controller.
Make sure the CMRV-4500 power switch is in the OFF position. Then insert the power line cord from the rear panel of the CMRV controller into an appropriate power source for your unit
Before providing mains power to the unit, check the label on the rear panel of the Exchanger to verify that the electrical specifications for the unit match those of the power supply. Use only the supplied, approved appliance cords for the CMRV.
T o connect a single CMRV -4500 instrument to the host computer, connect the computer cable to the RS-232, DB-25-pin socket at the rear of the CMRV-4500 controller and secure the cable connection with the two small screws on the ears of the plug. Attach the other end of the cable to the RS-232 port at the rear of your computer.
COM 2 and COM 4 use the same IRQ settings on most computers, meaning that they cannot be used simultaneously. The COM 1 and COM 3 ports have the same problem. Do not try to use a device on COM 4 if you are using COM 2 for the CMRV instrument.
Some display adaptors (in particular, S3, 8514A and ATI mach 8) have an address conflict with COM 4 ports. If this is the case, you may need to use another COM port or replace your current display adaptor.
RS-485 serial connections
T o install multiple CMRV units using RS-485 serial cable connections, see the multi-unit configuration instructions in APPENDIX D.
Pulley-wheel installation
T o install the pulley-wheel assembly atop the CMRV:
1. Remove the left screw
from the front of the upper panel (see photo). This will provide clearance to install the assembly on the slide track.
CAUTION
Use care in handling the pulley-wheel assembly to avoid damage to the wheel or the movement sensor.
Removing screw to install pulley wheel
CANNON
2. Install the pulley-wheel assembly by sliding it onto the left end of the
slide track with the pulley-wheel facing out (see photo).
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15
CAUTION
NOTE
Installation notes
Download button
Make sure that the assembly is seated securely on the track.
3. Replace the
left front screw . This
Pulley-wheel assembly mounted on slide track
will prevent the assembly from sliding off the track.
4. Plug the free end of the pulley-wheel sensor wire into the jack
labelled WHEEL on the front of the CMRV-4500 controller.
To disconnect the sensor, pull it out by the knurled portion of the plug.
The CMRV-4500 is capable of receiving firmware updates from the computer via the DOWNLOAD button on the rear of the electronic
®
chassis. Should such an update be required, CANNON
will provide detailed instructions regarding the download procedure for updating the firmware.
NOTE
If the DOWNLOAD button is pressed inadvertently, switch off the CMRV­4500 power for at least four seconds, then restore power to the unit.
Setting the CMRV instrument address
When installing/connecting a new CMR V instrument, you must set the instrument address using the SELECT ADDRESS dial on the rear of the CMRV controller. This dial offers 16 settings (0-9, A-F).
Procedure
CAUTION
T o set the address, rotate the dial (see photo) to a setting not currently in use by other CMRV instruments.
The MRVW software will not function correctly unless each networked CMRV instrument is set to a different address (see APPENDIX D for multi-unit configuration).
Address selection knob
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Cleaning the instrument housing
CAUTION
Before cleaning the CMRV housing, turn off the instrument and unplug the power cord. Do not clean the instrument unless the cell temperature is within 10°C of ambient.
Periodically clean the outside of the unit with a damp cloth moistened with water and/or a mild detergent solution.
Flushing and draining the Air/Water Heat Exchanger
The water-antifreeze mixture should be replaced annually for reliable performance and to prevent corrosion of internal components. Do not mix antifreeze types in the Air-Water Heat Exchanger.
T o flush fluid from the Exchanger and CMRV -4500, obtain replacement antifreeze, a funnel, a drain bucket and a supply of warm water. Then complete the following procedures:
Flushing fluid from the Exchanger
1. Turn off the Heat Exchanger power switch to remove power from the Exchanger.
2. Detach the quick-connect fitting securing the tubing from the CMRV-4500 to the IN connection on the Exchanger (see photo) by pushing down on the release button while pulling the hose connection out. Place the tube end in the drain bucket and pull the hose off of the ribbed section of the fitting. Fluid will begin draining from the CMRV­4500 and Exchanger.
Removing the Exchanger tubing connection
4. Turn on the Exchanger power switch to engage the Exchanger circulating pump. Fluid from the Exchanger and CMRV-4500 will flow into the drain bucket.
5. Immediately begin adding warm water to the Exchanger reservoir through the funnel and continue as it is pumped out into the drain bucket until the water exiting the drain hose into the drain bucket flows clear.
6. Stop adding water to the reservoir and immediately turn off the Heat Exchanger power switch.
CAUTION
CANNON
Do NOT permit the Exchanger pump to operate without fluid in the system. Doing so will damage the pump.
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3. Open the lid of the Exchanger reservoir and place the funnel in the opening.
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7. Replace the connector on the Exchanger hose, and reattach the connector to the fitting on the Exchanger (see photo).
Draining fluid from the Exchanger
After the antifreeze mixture has been flushed from the Air/Water Heat Exchanger per the preceding procedure, drain the system as follows:
1. Make certain that the Heat Exchanger power is OFF, then remove the external housing from the Air/Water Heat Exchanger by removing the six screws securing the housing to the sides of the frame (three screws on each side of the unit) and the six screws on the top and sides of the rear panel.
2. Locate the twin stopcocks at the top and bottom of the radiator (see photo, next page). Attach a drain hose to the bottom stopcock and place the opposite end of the hose in a drain bucket.
3. Open the top and bottom stopcocks by turning them parallel to the nozzle and permit water to drain from the radiator. Then close the stopcocks and remove the drain hose from the bottom stopcock.
17
NOTE
A small amount of water/antifreeze mixture may remain in the tubing leading from the external connector to the reservoir. If desired, this fluid may be drained by pulling the hose off of the ribbed section of the quick­connect fitting previously installed. Reattach the tubing before completing the remainder of this procedure.
CANNON
Heat Exchanger with housing removed and stopcocks highlighted
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4. Replace the external housing on the Air/Water Heat Exchanger and secure it with the six screws previously removed. If necessary, reseat the gasket around the reservoir opening with a small screwdriver.
5. Add water-antifreeze mixture to the Exchanger per the earlier instructions in this chapter to complete the water-antifreeze flush and drain procedure.
FHP MOTOR
NOTES
For rountine maintenance and improved bearing life expectancy , a few drops of non detergent “twenty weight” oil can be added every 12 months.
Fans should be cleared of dust/other material on a regular basis.
CANNON
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Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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Page 25
CHAPTER
19
5
VISCPRO® for Windows® XP
VISCPRO® is a powerful new software product providing a generic instrument interface for controlling and operating your CANNON instrument(s) via computer. VISCPRO® also includes reporting/analysis modules for processing and displaying sample data.
VISCPRO® INSTALLATION
®
Installing VISCPRO® software
T o install the VISCPRO® software, follow the instructions below in the sequence presented. Make certain that you complete the sections on checking instrument settings and calibration data. If you encounter difficulties at any stage in the installation process, call CANNON service at 814-353-8000.
Computer requirements
IBM-compatible computer with pentium processor and Windows® XP installed and operating normally • SVGA compatible display • 32 MB RAM • 200 MB hard disk space • CD-ROM drive • serial port
®
®
®
Windows® XP
®
installation
Installation actions
1. Turn on your computer. Wait for the Windows® software to load.
2. From the Windows the first VISCPRO® installation CD-ROM into the disk drive.
3. Double-click the Add/Remove Programs icon and follow the Windows prompts to complete the installation procedure. The executable file for VISCPRO
The installation program will:
®
Start Bar click Settings/Control Panel. Insert
®
software installation is SETUP.EXE.
create a directory for your data files. The default directory is
C:\Program Files\Cannon Instrument\VISCPRO).
write SETUP information to the Windows
®
registry.
copy the software executable file and other necessary files to the
directory you specify.
update other files in your Windows
compatible with the current VISCPRO® software.
place a shortcut icon for the VISCPRO
Windows
®
desktop.
®
directories to versions fully
®
executable file on your
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Running the software
Loading software
Make certain that your CMRV instrument is properly connected to your computer and the CMRV power switch is ON. Then start the VISCPRO software by double-clicking the VISCPRO® icon on your W indows desktop. Or click Start/Programs/VISCPRO/VISCPRO.EXE).
Right now , your computer monitor should look like this:
®
®
The VISCPRO® primary display
®
The VISCPRO
primary display window is framed on the top by the VISCPRO® title bar and menu bar, and on the bottom by the VISCPRO status bar.
Displaying the Instrument View window
The application window can be configured to display child windows, such as the Instrument View window, which describes your CANNON® instru­ment and provides controls for running tests:
CANNON
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The Instrument View window
NOTE
Instrument ID/T ype
Instrument Configuration
To display the Instrument View window, click View Instrument from the Main menu. The View Instrument window will appear. Then click the MRV instrument ID to display the list of available configurations. For now, select the default configuration and click OK.
If the Available Instruments list box is blank, your instrument(s) may not be on-line. Check cable connections and make certain the instrument power switch is ON.
CANNON
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Viewing report data
After you have completed CMRV calibration and testing (see next chapters), you will be able to display a report window with CMRV-4500 test results. To access the database and display test data, click Analyses/ View Analysis. Then select MRV Data Table from the list of available analyses:
Report T ype
Report Configuration
The Choose Analysis window
Choose the desired report configuration from the list of available con­figurations and then click OK to open the Analysis Configuration window. Then select report configuration options (see Chapter 13 for more information) and click OK to generate the analysis from existing sample data. If the report window is blank, you may have to change the Date Filter options to include the desired range of samples from the database.
The Sample Analysis Table window
CANNON
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Checking Configuration data
Configuration protection
Logging in
Follow the procedures in the next several sections of this chapter to select and verify the instrument and calibration settings to ensure that they
®
conform to the actual characteristics of your CANNON
instrument.
T o check the configuration settings for your instrument(s), you must log in to the security system as a manager. The software is installed with a default Manager account. This account has no password, allowing any operator access to manager-level software functions as long as the password is not activated/changed. If you would like to engage the full­release security options, see Security Options, this chapter, for instruc­tions.
1. Use your mouse to click Main from the VISCPRO® menu bar.
2. Click Log In from the Main menu options.
3. Click on the
(arrow) on the right side of the User Name: list box
to display the list of registered users.
4. Click Manager. Do NOT enter a password!
5. Click OK. The Log In window will close automatically and you will
be logged in as management personnel.
Checking Instrument Settings
1. Use your mouse to click (select) Configure from the VISCPRO
menu bar.
2. Select your instrument from the list of available instruments (there
may be only one instrument in the list).
3. Select Instrument Settings from the list of configuration options.
The Instrument Settings window will appear.
You will use the Instrument Settings window (see graphic following) to describe and control MRV instrument operational features. These settings affect the instrument as a whole. Check the instrument settings for your instrument per the instructions, and make any necessary changes:
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Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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The Instrument Settings window
4. Use the ID field to input instrument identification information using
up to 30 alphanumeric characters.
Checking initial calibration
The remaining fields in the Instrument Settings window are non­editable (information is obtained via serial communication with the CMRV instrument). The Model: field will indicate the model of your instrument. The S/N: field indicates the serial number from the label on the rear service panel. The Firmware: field indicates the version for the current instrument firmware. The Port: field indicates the current communications port for the RS-232 cable connecting your computer to the CMRV-4500 instrument.
5. When you have entered all settings, click OK.
After you have completed the CMRV instrument calibration for tempera­ture and cell constants (see following chapters), follow the procedure below to verify the initial calibration settings.
1. From the VISCPRO primary window, click Configure/MRV/View
Cell Constants. The View Cell Constants window will open.
CANNON
2. Ensure that Calibration data, including constants and viscosity, is
available for each cell. Then click OK to close the View Cell Con- stants window.
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NOTE
NOTE
Some fields/options are security-protected, and may not be viewable.
The View Cell Constants window
3. Click Configuration/Print Instrument Settings to open the Win-
®
dows
Print window. Select the desired printer and click OK to print
current calibration settings.
CANNON recommends printing calibration settings each time the calibration values change.
Setting multiple CMRV instrument addresses
When installing/connecting multiple CMRV instruments, ensure that the instrument address for each instrument is different. See APPENDIX D for more information on multi-unit configuration.
Security options
The VISCPRO® application offers a level-based security system with a log in procedure. This system ensures that available software functions are appropriate for the user's needs.
Following initial installation of the software, security options may be accessed and changed from the VISCPRO® Main menu by individuals who have the manager password (initially blank).
Each user can be assigned a security level, which is used to determine permitted operations. Three security levels are defined by the software:
Technician (least privileged), Manager (intermediate privilege), and Service (maximum privilege–reserved for CANNON® Instrument
Company service personnel).
Users log in when using the software by typing their name and (optional) password in the Log In window . Different security levels offer different instrument use options. Technicians are permitted to access operational
CANNON
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Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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features required for testing samples and performing other routine operations. Managers may access advanced configuration and reporting options. The Service level permits access to all instrument and security parameters.
Initial security setup
The VISCPRO® software installation creates a security account for one manager with a blank password. After VISCPRO® installation, a pass­word should be assigned for the manager using the Change Password menu option from Main. Managers may add or change accounts for technician status personnel.
Use the Log In feature to identify the CMRV operator and/or access security functions.
Procedure
Procedure
NOTE
Once an operator is logged in, that operator’s name is associated with any sample data obtained during that VISCPRO session. The operator name may be included in analyses.
1. Click Log In from Main.
2. Select the desired name from the drop-down list box.
3. Type the desired password in the Password field for the individual
selected.
4. Click OK.
Use the Change Password feature to change the current user password.
1. Log in to the VISCPRO® software using the Log In command from
Main.
2. Select Change Password from the Main menu options.
3. Type in the new password in the Password field.
4. Retype the password in the Confirm Your New Password field.
5. Click OK to save the new password and close the Change Pass-
word window.
CANNON
Use the Update User Information feature to update the security list of authorized technicians and managers. User information can only be updated by an individual logged in with a higher security clearance than the user for which information is to be altered. Manager status is neces­sary to change Technician information. Service status is necessary to change Manager information. T o obtain Service status, it is necessary to select user CANNON Instrument Company from the Log In window and to type in the current CANNON® password. For the current pass­word (updated daily), call CANNON® at (814) 353-8000.
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Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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Procedure
NOTE
1. Click Log In from Main.
2. Select your Manager or Service level user name from the User
Name list box. Input the correct password in the appropriate field.
3. Click OK.
4. Click Update User Information from Main.
5. Select the desired user from the User Name list box.
To delete a user, just click Remove User after selecting the user name. The account will be immediately and permanently removed.
6. Enter and verify the desired password, and select user security status
using the appropriate list boxes.
7. Retype the password in the Confirm Password field.
8. Click Add or Update User to save your changes.
9. Click Done to exit the Change User List window.
To use the Log Out feature, click Log Out from Main. The current user will be logged out of the security list of authorized technicians and managers. The software will automatically reset to the lowest security level. Any ongoing test operations will continue.
CANNON
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Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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2139 High Tech Road • State College, PA • 16803 • USA
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Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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®
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Page 35
CHAPTER
29
6
NOTE
A/W Heat Exchanger
Checking thermometers
PREPARING FOR CMRV
TESTING/CALIBRATION
The procedures in this chapter should be followed when preparing for CMRV-4500 testing or calibration.
In the event that the protocols of your ASTM test method differ from any of the procedures outlined in this manual, the ASTM method should take precedence.
T o prepare for operation of the CMRV-4500 unit, turn on the POWER switch on the upper rear panel of the Air/Water Heat Exchanger.
The ice point of the CMRV-4500 thermometers should be checked periodically at 76 mm immersion, which corresponds to the depth of immersion in the CMRV-4500 aluminum block.
Cleaning cycle
CAUTION
CAUTION
Cleaning procedure
Small deviations in the ice point (less than 0.4°C) should be noted and added to (or subtracted from) calibration readings at all other tempera­tures (See section on temperature calibration). If corrections larger than
0.4°C are needed, there may be a problem with the thermometer. Exam­ine the thermometer for a bubble of gas in the lower reservoir, a bubble of mercury in the upper reservoir, or a break in the mercury column. For information on joining separated mercury columns see APPENDIX C.
Clean the rotors and all nine viscometric cells as described in the follow­ing procedure.
When handling the rotors, be careful not to damage the rotor tips. Damage to the tips will cause erroneous test results and may damage the cells.
When operating the CMRV, make sure that the rotor and cell numbers coincide (use the #1 rotor in cell #1, the #2 rotor in cell #2, and so on). Failure to do so may diminish test accuracy and void the cell calibration constants.
1. Remove the Plexiglas® cover from the CMRV-4500 and place it away
from the cleaning solvents.
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NOTE
CAUTION!
Exposure to acetone liquid or acetone vapor may damage the cover.
2. Turn on the CMRV-4500 (the green power indicator on the switch
will light and the left panel lights will flash once).
The CMRV cleaning procedure may be initiated from a "cold" CMRV; however, a calibration or profile should not be initiated until the instru­ment has completed a warmup period of approximately 45 minutes. If the warm-up period is less than 45 minutes, the instrument may not control temperature within acceptable tolerance parameters.
3. Assemble the necessary cleaning supplies:
oil solventacetone (optional during low humidity)suitable solvent-resistant container for placing/cleaning rotorsvacuum w/trap for solvent and oilflexible tube, about 150 mm long and 3-5 mm in diameter, connected
to the vacuum trap
two plastic squeeze bottles, each with an extension long enough to be
able to direct oil solvent and acetone directly into the cup of the viscometer cells
4. Start the VISCPRO
®
software.
5. Click Service/MRV and select the Cleaning ... option to open the
Cleaning Service window. The window displays the current CMRV block temperature for the selected instrument, as measured by the temperature probe. The window also indicates the current instrument status.
The Cleaning Service window
6. Click Start Cleaning Service. to initiate the cleaning cycle. The
instrument will be heated to 50°C for convenient cleaning.
NOTE
CANNON
7. Remove the threads from the rotors and set the threads aside.
CANNON® recommends hanging the threads on individual hooks during
cleaning. Hanging a paper clip on each loop reduces the chance of curling.
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8. Wait for the CMRV-4500 to reach the cleaning temperature.
31
NOTE
CAUTION
When the CMRV-4500 cleaning cycle is activated, the internal heater raises the viscometer block temperature 2-3°C per minute to approxi­mately 50°C. Precise temperature control is not necessary for cleaning.
9. When the CMRV-4500 has reached cleaning temperature remove the
rotors and wipe excess oil from them. Gently place the rotors into a solvent-resistant container, such as a 500-ml glass beaker.
Be careful not to damage the rotor tips when handling the rotors.
10. Use a vacuum to remove oil from the viscometric cells.
11. Thoroughly rinse the
inside surfaces of each cell at least twice with oil solvent using a squeeze bottle with a length of plastic tubing attached to the nozzle (see photo). Direct the stream from the spray bottle in such a way that the liquid swirls around the inside walls of the
Solvent cleaning of CMRV test cells
cell.
Cleaning rotors
WARNING
WARNING
Your solvent may be a hazardous substance. Use in accordance with procedures recommended by your Material Safety Data Sheet (MSDS). Avoid contact with skin and eyes. Avoid inhaling vapors. Use only in a well-ventilated area.
12. Use vacuum to remove the solvent from the cells after each rinse.
13. Repeat steps 11-12 using acetone in place of solvent.
Acetone is a hazardous substance. Use in accordance with procedures recommended by your Material Safety Data Sheet (MSDS). Avoid contact with skin and eyes. Avoid inhaling vapors. Use only in a well­ventilated area.
14. After the final rinse, allow the acetone to evaporate from the visco-
metric cell until the surfaces are completely dry .
15. Thoroughly rinse each rotor individually with oil solvent, then with
acetone. Properly dispose of waste liquid after cleaning.
16. After the final acetone rinse, place the rotors in a clean, dry area until
the remaining solvent on rotor surfaces has evaporated.
CANNON
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17. When you have finished cleaning the viscometer cells and rotors,
click Stop Cleaning Cycle. Then click
to exit the Cleaning ...
window.
NOTE
Inserting rotors
CAUTION
Inserting rotor pins
NOTE
After the cleaning cycle, you should permit the cells and rotors to dry for 15 minutes before introducing oil sample into the viscometric cells.
The viscometric cells are numbered from left to right when looking at the viscometer from the pulley-wheel side, with cells 1, 3, 5, 7, and 9 in the front row and cells 2, 4, 6, and 8 in the back row. Each rotor is identified by the number at the top of its shaft.
1. Rotors are normally stored in the integral storage drawer. When you
are ready to begin a temperature profile, inject the sample and gently place each of the nine numbered rotors into their corresponding viscometric cells.
Do NOT drop the rotors into position or you may damage the rotor tips.
2. Align the rotor beneath the corresponding hole in the upper bearing
plate.
The upper bearing support should have approximately 1 to 2 mm (1/32 to 1/16 inch) clearance above the top of the rotor shaft. If the rotor tip is not seated properly, there will not be enough clearance between the top of the rotor shaft and the upper bearing plate to permit orientation of the rotor under the bearing plate.
NOTE
Checking rotors
Sensor connection
CANNON
3. Insert the pin through the plate and into the center bearing hole at the
top of the rotor shafts.
The pins, when inserted through the upper bearing plate, should extend approximately 3 mm (1/8 inch) below the plate.
4. Make sure that the rotor locking pins are in the raised (detent)
position. Rotate each of the rotors to ensure that it spins freely and without signs of binding at either bearing.
5. Remove the rotors from the viscometric cells.
6. If necessary, install the pulley-wheel assembly on the slide track. See
Chapter 4 for details.
7. Make sure that the free end of the sensor wire from the pulley-wheel
assembly is plugged into the receptacle marked WHEEL on the CMRV-4500 front panel.
You are now ready to perform the CMRV-4500 calibration procedure or run a test sample using the applicable test methods or a custom profile. See the appropriate chapter for further instructions.
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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®
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Page 39
CHAPTER
33
7
CALIBRATING THE CMRV
TEMPERATURE PROBE
The CMRV temperature probe must be calibrated before performing the initial cell calibration or running temperature profiles. A complete calibration session involves setting temperature offsets in the VISCPRO software for key temperature checkpoints beginning at 80°C, then 50°C, then other temperatures at 5-degree increments from 0 to -40°C. The calibration process ensures that temperature probe readings are correctly interpreted by the CMRV hardware and software. This ensures accurate temperature control throughout the temperature profile.
There is a 10-minute equilibration time at each calibration temperature. The entire calibration procedure requires at least 3 hours and requires operator input at each temperature plateau. Thereafter, the probe should be calibrated at the user's discretion, particularly when viscosity data is suspect, the instrument exhibits poor repeatability , or the probe tempera­ture on the display does not correspond with the calibrated thermometer reading.
Probe calibration procedure
Checking temperature probe
NOTE
Both the CMRV probe calibration and cell calibration procedures should be completed shortly after initial installation of the CMRV software. Probe calibration must precede cell calibration to ensure accurate tem­perature control during the cell calibration process. Periodic probe calibration will enhance the accuracy of test results.
1. After preparing the CMR V instrument (see Chapter 6), place 10 ml ± 0.1
ml of any clean generic oil sample into each of the viscometric cells being calibrated. Carefully place the rotors into their corresponding viscometric cells and secure each rotor in position with the rotor pin.
2. Make sure that the thermistor probe sheath is securely seated in the
cylindrical opening on the rear of the CMRV housing.
3. Using the VISCPRO
Calibration. The Temperature Probe Calibration window will open.
In preparation for the heating phase of the calibration procedure, remove the calibrated -46°C to +30°C thermometer from the CMRV block to prevent separation of the mercury column. Reinsert the calibrated thermometer when CMRV block temperature is within its range.
®
software, click Service/MR V/Temperature Probe
CANNON
4. Select the desired temperature for calibration by clicking on the
thermometer graphic or selecting the temperature from the drop­down box. Then click the Calibrate button to begin the calibration
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®
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34
NOTE
In each calibration session, the initial probe calibration must be per­formed at 80°C (see procedure below) before calibrating at other tem­peratures. When prompted by the VISCPRO software: "Do you want to zero the offset at 80°C before calibrating?", click YES the first time in the session that you attempt to calibrate at 80°C. Thereafter, click NO unless you would like to start the calibration over from the default offset value.
The CMRV unit will begin heating or cooling to the desired tempera­ture. When it reaches temperature, a 10-minute timer will start. This delay allows the CMRV temperature to stabilize at the calibration temperature. Note that more time may be required for stabilization at 80°C, 50°C and 0°C. After the timed delay, the Thermometer Temperature °C field will become active, enabling data entry.
5. After the instrument reaches the probe calibration temperature and
completes the temperature stabilization period, type the actual temperature from the reference thermometer in the Thermometer Temperature °C field. Then click the Accept button to store the temperature calibration offset to the current instrument configura­tion.
6. Click the Calibrate button again to reset the timer and check the
calibration for that temperature. If the reference temperature varies from the displayed temperature, repeat steps 5 & 6.
NOTE
Make certain to use the "-" key when entering a temperature below 0°.
7. Repeat steps 4 through 6 for each desired calibration temperature.
Then click to exit the Temperature Probe Calibration window.
NOTES
Make certain to SAVE the instrument following a successful calibration (File/Save Instrument). You should also print an archive copy of calibra­tion data (click Configure/MRV/Print Instrument Settings). A partial calibration session may enable you to run some profiles as long as the coldest calibration offset is 5° lower than the lowest profile temperature.
Manual restoration of voltage and offset data
If the VISCPRO database is corrupted, or if temperature calibration data is lost for any other reason, voltage and temperature offset values may be manually restored without recalibrating the instrument. Existing data can be viewed by clicking Service/MRV/Temperature Probe Calibration. When the user is logged into VISCPRO as a Manager, the Temperature Probe Calibration window displays additional security-protected controls for manual adjustment/ restoration of voltage and offset values obtained during the probe calibration.
T o manually adjust temperature offsets or voltage reference values, log into the VISCPRO software as a Manager. Then open the probe calibration window (Service/MRV/Temperature Probe Calibration). The Reference Supply Voltages and offset fields will now be editable. Use your printed copy of the most current instrument settings to determine appropriate values and input the values in the indicated fields. Click OK when the values have been entered correctly. Then click the Accept Manually Entered Offsets and V olt ages button.
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
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®
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Page 41
CHAPTER
35
8
Initial calibration
Frequency
Calibration theory
CALIBRATING THE
CMRV CELLS
T o ensure the accuracy of sample data, the CMRV -4500 cell calibration procedure must be completed after initial installation of the software. First complete the temperature probe calibration (see previous chapter) and instrument preparation (Chapter 6). Then follow the procedure in this chapter to calibrate the CMRV cells.
After the initial calibration, CANNON calibrated every 4-8 weeks at the discretion of the user. Note that some ASTM methods may require multiple calibrations prior to sample testing. These ASTM profiles will not appear in the drop-down list until all calibration(s) required by the method is/are performed.
®
recommends that the cells be
Each of the nine viscometric cells must be calibrated to determine the relationship between viscosity , angular velocity of the rotor, and the applied mass.
The general calibration constant is determined from the following equation:
where C' = general calibration constant, millipascals (mPa)
r = number of full revolutions η = known viscosity of calibration oil at the calibration
temperature in centipoise (cP) (1 centipoise = 1 millipascal second (mPa·s (cP))
M = applied mass, grams (g) m = mechanical friction of bearings, grams (g) t' = time for r revolutions in seconds (s)
When this test is run according to the applicable ASTM procedures, m is negligible relative to M, r = 3, and M = 150. Thus, for convenience, the calibration equation can be simplified as follows:
CANNON
where C = calibration constant for a specific cell for 3 revolutions
at a mass of 150 g (mPa)
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η = viscosity of the calibration standard (cP)
t
3r
Cell calibration procedure
= time for 3 revolutions of the rotor (sec)
Calibration standards
Preparing the cells
Introducing sample
CANNON
®
viscosity standard N105B is recommended for calibration at
-20°C and -25°C. This calibration is required for running ASTM profiles included with the software. At -20°C, N105B has a nominal viscosity of 30,000 cP (mPa·s). At -25°C, N105B has a nominal viscosity of 56,600 cP (mPa·s).
It is also possible to calibrate the CMRV cells at -25°C using viscosity standard N400B with a nominal viscosity of 60,000 cP (mPa·s).
CANNON
®
Instrument Company can furnish viscosity standards for a variety of temperatures and viscosities. The CMRV-4500 can be cali­brated over the viscosity range of 1 to 99,999 cP (mPa·s).
After you have prepared the CMRV-4500 for the calibration run (see Chapter 6) follow the procedure below to calibrate the CMRV.
1. Place 10 ml of the calibration
standard into each of the nine cells (see photo).
2. Carefully place the rotors in
their corresponding viscomet­ric cells, making sure that the rotor tip at the bottom of the shaft slides into the recess at
Injecting standard into CMRV test cells
the bottom of the cup. Do NOT drop the rotors into place.
Winding rotors
CANNON
3. Secure each rotor in position with a rotor pin, and make sure that the
rotor locking pin is in the raised position.
4. To wind the rotors in preparation for the cell calibration, slide the
pulley-wheel assembly along the track until the pulley is aligned with the rotor to be wound. Use the engraved lines on the slide bar as a guide to determine the proper position of the left side of the pulley­wheel block.
5. Place the loop of a thread over the left end of the crossbar at the top
of the rotor shaft.
6. Pass the free end of the thread (the end with the plastic ring) over the
pulley-wheel and allow it to hang freely in front of the viscometer. While holding the rotor motionless, hook a light weight, such as a large paper clip, on the plastic ring to apply slight tension to the thread.
7. Guiding the thread with your finger, turn the rotor clockwise to wind
the thread above the crossbar until the knot in the loop has been
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Page 43
wound around the rotor shaft. Then pass the thread below the crossbar and continue turning the rotor clockwise (as viewed from above) to wind 20 closely spaced turns of thread around the shaft below the crossbar without overlapping the turns. About 200 mm (8 inches) of thread will remain. Place this remaining length of thread over the upper bearing support plate so it hangs to the rear of the viscometer and secure the rotor in place by lowering the rotor locking pin over the rotor crossbar (see figure and photo). Y ou may need to turn the rotor slightly to align the crossbar with the locking pin.
37
Plexiglas
®
cover placement
8. Repeat steps 4-7
for each of the remaining rotors/ cells.
9. Place the
®
Plexiglas
cover in position over the top of the viscometric cells. The small hole
Wound rotor with cell caps in place
which allows the ­46 to 30°C thermometer to extend through the cover should be on the left when viewed from the front of the viscometer.
10. CMRV users following the ASTM D 4684 or ASTM D 3829 methodology should connect a flexible 3/16"-OD tube from their dry gas supply and regulator to the dry gas purge in the Plexiglas
®
cover . The tubing may be removed, along with the cover, prior to viscosity/yield stress testing.
CANNON
11. Whatever the methodology, the purge should continue throughout the temperature profile using dry gas at a flow rate
between 20 and 30
milliliters per minute.
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CMRV with side­mounted dry gas purge
Page 44
38
NOTES
Cell calibration test procedure
Cell calibration
To reduce the chance of separating the mercury column during the heating phase of the temperature profile, you may wish to initially remove the calibrated thermometer from the CMRV unit. Store the thermometer in a vertical position. You may replace the calibrated thermometer when the CMRV has cooled to 30°C or lower. If the thermometer is not in place during CMRV-4500 cooling, you should seal the thermometer well in the block and the thermometer hole in the Plexiglas® cover with stoppers, particularly when the humidity of the ambient air is high. This will help prevent frost buildup on the surface of the block and enhance temperature control.
Be sure the thread is properly wound around each rotor and the Plexiglas cover is in place on top of the CMRV-4500 before proceeding with the test.
®
Use the VISCPRO
software to input calibration information as follows:
1. Load the VISCPRO software and make certain that the MR V instru­ment is listed on a button bar at the bottom of the Primary Window. If it is not, click Poll for Instruments from the Main menu to establish computer contact with the CMRV unit.
2. Click Service/Calibrate Cell Constants. The Calibration Param- eters window will open.
®
3. Click the Temperature field and select the desired calibration temperature from the drop-down options.
4. Click the Mass field and select the correct value for the test mass.
5. Click the Known Viscosity field and input the known viscosity of the standard at the calibration temperature in centipoise (mPa·s).
6. Click the Calibrate ... button to open the
Calibrate Cell Con­stants window. The
CMRV-4500 will cool to the desired calibration temperature and main­tain the temperature for one hour. When the instrument has com­pleted the calibration profile, the Status field in the Calibrate Cell
Running a calibration test
Constants window will indicate Ready to Calibrate.
CANNON
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7. Remove the Plexiglas® cover and align the pulley-wheel with the cell to be calibrated.
8. Place the thread from this cell over the pulley-wheel. Hook the calibration weight specified by the Method to the end of the thread (see photo).
9. From the Calibrate window, click the desired cell number for calibration.
10. Press the blinking Start Test button on the CMRV controller.
11. Raise the locking pin quickly and smoothly. The weight will apply torque to the rotor. The computer will record the time for three complete revolutions.
12. Permit the wheel to make at least three complete revolutions (the viscosity LED will go out). Then catch and remove the 150-gram weight before the thread is completely unwound. Do not permit the thread to completely unwind.
39
NOTE
NOTE
NOTE To view previously-stored calibration constants, click Configure/MRV/
Limiting calibration time
NOTE
After the rotor revolution time has been recorded, the program will calculate the calibration constant for that cell.
13. At the conclusion of the test, the VISCPRO® software will display the newly-calculated calibration constants.
If the new constants vary from the previous cell constants by more than 4 percent, an error will be generated. It is generally advisable to recalibrate the cell in this instance.
View Cell Constants.
14. Repeat the above calibration routine for the remaining cells.
It is recommended that you perform the cell calibration immediately following the one-hour sample soak time. Although CANNON® viscosity standards N105B and N400B have been dewaxed to a very low tempera­ture, the standard should not be allowed to soak at -20°C for more than two hours. The small amount of wax which may be in the oil could cause an error in calibration.
If any cell has a calibration constant more than 10 percent higher or lower than the average for the other cells, the fault may be excessive friction in the upper bearing, improper seating of the lower bearing, or a damaged rotor tip. Examine the rotor for damage and, if necessary, replace the rotor and recalibrate the cell.
Saving calibration data
CANNON
15. At the conclusion of the calibration, review the displayed data in the Calibrate Cell Constants window. If the data is not acceptable, recalibrate as necessary .
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®
Instrument Company
Page 46
40
16. When acceptable values have been obtained, click Abort T empera­ture Control. Then click Save Data to save the new calibration
constants.
Do not omit this step or new calibration data will be lost.
17. Close the Calibrate Cell Constants window and then click Main/ Save Instrument. The Save Instrument window will appear.
18. In the Save As box, input a name for the new instrument configura­tion (which includes the newly-calculated calibration constants). Then click OK to save the configuration.
Printing calibration data
CANNON Instrument Company recommends generating a hard copy record of calibration data after each calibration session. To print the current calibration constants, click Configure/Print Instrument Set- tings.
CANNON
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®
Instrument Company
Page 47
CHAPTER
41
9
USING THE CMRV SOFTWARE
VISCPRO® generic instrument interface
Your software for Windows® 95/NT® is comprised of a generic instru­ment interface (VISCPRO®) and a collection of instrument/analysis­specific modules. This chapter of the manual will explain the software options for the VISCPRO bundled with the instrument software. Additional software modules, customized software, and any documentation for add-on software op­tions, are provided separately .
®
program and other modules commonly
HELP system
NOTE
CANNON
VISCPRO
Your software supports a complete HELP system. To access HELP for the software, click the HELP option from the VISCPRO display . For context-sensitive HELP support for your interface, press 1 or click on the HELP buttons provided.
Because the VISCPRO mented menu options may not be visible to technician-operators.
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®
primary display with menu options
®
software is security-protected, some docu-
®
Instrument Company
®
primary
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42
Main options
The View Instrument option opens the View Instrument window which permits you to view existing instruments and configurations. You may also select and restore elements from saved configurations for on-line instruments.
The View Instrument window
The View Instrument window is comprised of:
Two list boxes (Available Instruments and Saved Configurations)Restore ... check boxes (the Restore Instrument Settings and
 Five button options (OK, Cancel, Refresh (screen refresh), Delete
Available Instruments: The Available Instruments list box in the View Instrument window displays a list of all on-line instruments for
configuration. To view and/or select saved configuration options for an on-line instrument, you must first click on the desired instrument from the list of available instruments.
NOTE
To access the Instrument View window to enter sample information for the selected instrument WITHOUT restoring a saved configuration, click on the desired instrument, then click OK without checking any of the Restore options. The last-used configuration for that instrument will be retrieved.
Restore Service Settings options are password-protected manage­rial/service functions)
and Help).
CANNON
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Saved Configurations: The Saved Configurations list box (located directly under the Restore . . . check boxes) allows you to make changes to the current configuration for any networked CANNON
®
instrument by
restoring any or all elements (Instrument, Tray or Sample) of a saved configuration. To restore saved configuration settings, select the instru­ment from the Available Instruments window and then click on the desired configuration from the list of saved configurations. Then click on the desired Restore ... options (see below) and click OK.
43
NOTE
If you wish to permanently delete a saved Configuration, highlight it and click the DELETE button or press the D key. Click Yes at the Confirm Delete prompt to immediately and permanently delete the configuration.
Restore ... : The Restore check boxes allow you to restore Instru- ment, Tray or Sample information from the saved configuration for the
selected instrument. Click the Restore Instrument Settings check box if you want to restore
all Instrument Settings for the highlighted saved configuration (see Instrument Settings section in this chapter). Instrument settings apply to the instrument as a whole.
Click the Restore Tray Settings check box if you want to restore all tray settings for the highlighted saved configuration. Tray Settings are common to other CANNON instruments but are not applicable to the CMR V instrument.
Click the Restore Sample Information check box if you want to restore all sample ID information for the highlighted saved configuration. Sample information includes individual sample IDs and actions.
View Instrument window button options:
CANNON
Opens the Instrument V iew window for the selected instrument and restores any selected configuration settings.
Closes the View Instrument window.
Updates the Available Instruments list box to include instruments which may have come on-line since the software was loaded.
Permanently and immediately deletes the highlighted instrument configuration (functions only when a con­figuration is selected).
Accesses context-sensitive help.
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The Save Instrument option opens the Save Instrument window. The Save Instrument window permits you to save all current instrument information for any selected instrument, including Instrument Settings, Tray Settings and Sample settings, to the database. Once saved, the
instrument information may be restored at any time using the Restore options from the View Instrument window.
T o use the Save Instrument window, select the desired instrument by clicking on the instrument name in the Available Instruments list box. Then enter a name for the configuration in the Save As: field.
NOTE
Security options
If you wish, you may choose to overwrite an existing configuration with current settings by clicking on the name of the existing configuration in the Configuration list box. The Configuration name will be transferred to the Save As: field.
Click OK to store the new configuration. To exit the Save Instrument window without saving the configuration, click Cancel.
The Poll for Instruments option queries the hardware interface to establish communications with CANNON® instruments attached to the host computer.
Use the Poll for Instruments option to establish a computer connection with instruments which may have come “on line” after the software has been in operation. When the connection has been verified by the control­ling software via the hardware interface, the instrument name will be added to the status bar at the bottom of the VISCPRO
®
window.
The VISCPRO® application offers a level-based security system with a log in procedure. This system ensures that available software functions are appropriate for the security level of the user.
CANNON
Initial security settings will be completed during CMR V installation. Follow­ing installation, security options may be accessed and changed from the VISCPRO® Main menu by individuals who have the manager password.
Each user can be assigned a security level, which is used to determine permitted operations. Three security levels are defined by the software:
Technician (least privileged), Manager (intermediate privilege), and Service (maximum privilege–reserved for CANNON® Instrument
Company service personnel).
Users log in when using the software by typing their name and (optional) password using the Log In window. Dif ferent security levels offer different CMRV use options. Technicians are permitted to access opera­tional features required for testing samples and performing other routine
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Initial security setup
45
operations. Managers may access advanced configuration and reporting options. The Service level permits access to all instrument and security parameters.
The VISCPRO® software installation creates a security account for one manager with a blank password. After VISCPRO® installation, a pass­word should be assigned for the manager using the Change Password menu option from Main. Managers may add or change accounts for technician status personnel.
Use the Log In feature to identify the CMRV operator and/or access security functions.
Procedure
Procedure
NOTE
Once an operator is logged in, that operator’s name is associated with any sample data obtained during that VISCPRO session. The operator name may be included in analyses.
1. Click Log In from Main.
2. Select the desired name from the drop-down list box.
3. Type the desired password in the Password field for the individual selected.
4. Click OK.
Use the Change Password feature to change the current user password.
1. Log in to the VISCPRO® software using the Log In command from Main.
2. Select Change Password from the Main menu options.
3. Type in the new password in the Password field.
4. Retype the password in the Confirm Your New Password field.
5. Click OK to save the new password and close the Change Pass- word window.
Procedure
CANNON
Use the Update User Information feature to update the security list of authorized technicians and managers. User information can only be updated by an individual logged in with a higher security clearance than the user for which information is to be altered. Manager status is neces­sary to change Technician information. Service status is necessary to change Manager information. T o obtain Service status, it is necessary to select user CANNON Instrument Company from the Log In window and to type in the current CANNON® password. For the current pass­word (updated daily), call CANNON® at (814) 353-8000.
1. Click Log In from Main.
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2. Select your Manager or Service level user name from the User Name list box. Input the correct password in the appropriate field.
3. Click OK.
4. Click Update User Information from Main.
5. Select the desired user from the User Name list box.
NOTE
To delete a user, just click Remove User after selecting the user name. The account will be immediately and permanently removed.
6. Enter and verify the desired password, and select user security status
7. Retype the password in the Confirm Password field.
8. Click Add or Update User to save your changes.
9. Click Done to exit the Change User List window.
To use the Log Out feature, click Log Out from Main. The current user will be logged out of the security list of authorized CAV technicians and managers. The software will automatically reset to the lowest security level. Any ongoing test operations will continue.
Print/Print setup options
Select this standard W indows® print option to access the Windows® print window. Then select print options for the currently-active analysis/report (see Analysis options).
Select this standard W indows® print option to access the print setup window. Check your printer driver documentation for additional informa­tion on print setup options.
using the appropriate list boxes.
Analyses options
CANNON
Version 1.1e—October, 2011 • CANNON
Select the Exit option to exit the instrument software. Or you may click
on the application title bar .
Data obtained from all instruments during sample testing is stored in the central VISCPRO® database. To view data, you must create an analysis configuration requesting the desired sample information in the desired format. Analysis configurations can be saved and later restored. The analysis configuration options provide powerful tools for reporting sample information. Refer to Chapter 13 of the manual for general information on using the analysis options. For specific information regarding the individual analysis packages shipped with your software (e.g., Data Table, Data Export), consult the manual chapter for that particular analysis.
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Each analysis generates a report based on instrument data in the VISCPRO software:
Analysis types
Error Data Export, MRV Data Export analyses—configures data
Error Log Table—lists error messages and related data.MRV Data Table—displays test information.
Analyses menu options
The following VISCPRO® menu options are used to create and manage analyses:
View Analysis—opens the Choose Analysis window. See View
Report Title—opens the Designate Report Title window. Permits
Configure Analysis—Accesses Configuration options. For informa-
Save Configuration—Opens the Save Configuration window.
®
database. The following analyses are shipped with the
for output to a file, parallel port, or serial port.
Analysis, below, for more details.
data entry of up to three lines of text for the report title.
tion on configuring analyses, consult Chapter 13 and the manual chapter corresponding to the particular analysis.
Type the desired file name in the Save As: field and click OK to save the configuration.
NOTE
The Choose Analysis window
NOTE
“Unopened” report directories identified with the symbol contain one or more analysis packages. Click on the
to reveal or conceal
the list.
The Configure Analysis and Save Analysis options are only available from the Analyses menu when an analysis window is open.
Select View Analysis to select an analysis from a list of available analyses or define a new analysis.
To display an analysis, click the View Analysis option from the Analy-
ses menu. The Choose Analysis window will appear. The Choose Analysis window provides a list of available analyses in a list box on the
left side of the window. The analyses are organized into similar groups using a directory tree structure.
CANNON
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Select the desired analysis from the directory tree. After an analysis has been selected, you can configure the analysis to display the information you want from the central VISCPRO
®
database. The Choose Analysis
window provides three options for doing this:
NOTE
Window options
Click the appropriate radio button
. Then select the desired saved
configuration (if any) and click OK:
Select Open Selected Analysis Configuration if you wish to
create and display the selected analysis using the saved configuration highlighted in the list box on the right side of the Choose Analysis window.
Select View and Open Existing Configuration if you wish to open
the configuration window for the analysis configuration highlighted in the list box on the right side of the Choose Analysis window.
Select Define and Open New Configuration to open the configura-
tion window using default settings for the selected analysis.
For more information on defining and using configurations, see Chapter
13.
The Window menu provides options for scaling and arranging multiple windows/icons for screen display. In VISCPRO® you can also save and restore a specific window configuration.
Select this standard W indows® display option to arrange any minimized analysis/report or instrument windows at the bottom of the primary application window .
Select this W indows® display option to resize and regroup all open windows to view multiple on-screen reports/instruments. You may select horizontal or vertical tiling for more convenient viewing of data.
Select this standard W indows® display option to resize and regroup all open windows in an overlapping format which provides more space for the active window .
Select this security-protected Manager-level function to save the current VISCPRO® screen configuration, including any currently-open analyses and Instrument View windows. To restore the saved configuration to the VISCPRO® display , click Restore W indow Layout (see below).
This function restores the saved VISCPRO® screen configuration. Any currently-open analysis windows will be closed before the saved configu­ration is loaded. Also note that currently-open Instrument View windows may be obscured by the restored configuration. To view these obscured
CANNON
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windows, click Window from the VISCPRO® primary display and select the desired instrument view . Restoring a saved window configuration does not affect current CMRV sample testing operations.
CMRV module menu options
49
Configure options
In addition to the VISCPRO
®
menu functions, unique software applica-
tion modules for each type of CANNON® instrument generate additional interface options. The modules determine the characteristics, function
®
and appearance of VISCPRO software module generates menu choices from the VISCPRO
software menus and windows. The CMRV
®
primary
display . These menu choices (under the Configure and Service head­ings) access important CMRV configuration and operation options.
The Configure menu provides the user with a powerful tool for descrip­tion of CMRV instrument capabilities, and for customizing CMRV test procedures. Once configuration settings have been determined for optimum performance, the settings can be saved and restored using the Main menu Save Instrument and View Instrument functions.
Configuration settings will need to be updated when instrument specifi­cations or components change (temperature probes, calibration).
Each of the configuration menus is explained in detail in the following sections. To access the configuration options, click Configure from the VISCPRO
®
primary display and select the desired instrument.
Print Instrument and Tray Settings
The Print Instrument and Tray Settings option prints instrument and tray settings. When you select this option, a standard Print window is opened. Select the desired print settings and click OK to print out a hard copy of the instrument settings, including Instrument and Configuration ID, Model, Serial Number, Firmware Version, Temperature Probe Cali­bration Data, and Cell Constants at all calibration temperatures. You may wish to retain the printout for diagnostics, verification and record­keeping purposes.
Instrument Settings
Select Instrument Settings to open the Instrument Settings window, which provides features for describing the CMRV and controlling the instrument. These settings apply to the instrument as a whole.
Use the ID field to input instrument identification information using up to 30 alphanumeric characters.
All other Instrument Settings (Serial Number, Firmware Version, and Port Setting) are non-editable and derived by VISCPRO MR V microprocessor .
®
queries to the
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50
Profile Designer
View Cell Constants
Instrument Settings window button options:
saves the current instrument settings and exits the Instrument Settings window
.
closes the Instrument Settings window without saving any configuration changes.
The Profile Designer option opens the Profile Designer window, enabling selection and editing of temperature profiles. For information using the Profile Designer and Profile Editor, see Chapter 14, Designing Customized Profiles.
The View Cell Constants option opens the View Cell Constants window. You can view current cell constants from this window, and you can edit them if you are logged in to VISCPRO® as a Manager.
Viewing Cell Constants
Editing Cell Constants
CANNON
The View Cell Constants window
T o view cell constants for a specific temperature, click temperature field to display the valid calibration temperatures. Then click the desired temperature to select it. Do the same for the test Mass.
T o edit Cell Constants, follow the instructions below:
1. Log into VISCPRO
®
as a Manager.
2. Open the View Cell Constants window.
3. Select the desired temperature and test mass (see Viewing Cell Constants, above).
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4. Click on the desired cell number (or select it from the drop-down box).
5. Input the desired value(s) for the calibration(s) and the viscosity of the calibration standard. Constant 1 represents the most current calibrated value, and Constant 2 represents the value from the previous cell calibration). The viscosity of the standard is indicated on the bottle label.
51
Saving a configuration
Procedure
NOTE
NOTE
If constants are edited with invalid information, data from samples tested using the constant information will be compromised.
6. Click the Update Data button to transfer Constant and Viscosity information to the Cell Constants list box.
7. Repeat steps 4-6 for other desired cells. Then click the Save button to save the updated constant information to the current instrument configuration and exit the View Cell Constants window.
If you do not click the SAVE button, updated data will not be saved.
Whenever you have altered an instrument configuration, you may wish to save the resulting settings as a new or existing configuration. To save current settings, use the Save Instrument option:
1. From the VISCPRO® primary menu options, select Main.
2. Click on Save Instrument. The Save Instrument window will appear.
3. Select an instrument to apply the current Instrument Configuration settings to.
4. Type a name for the new configuration in the Save As: box. Or click to select an existing configuration name from the configuration list box.
5. Click OK to save the configuration. Or click Cancel to exit the Save Instrument window without saving your changes.
Restoring instrument settings from a saved configuration
There are three options for restoring instrument settings from a saved configuration. These restore options are individually selectable from the View Instrument window.
NOTE
CANNON
The Restore Instrument Settings and Restore Tray Settings options are only available if you are logged in as a manager.
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Restore procedure
NOTE
T o restore instrument settings from a saved configuration:
1. Click on View Instrument from the Main menu options.
2. Select the desired instrument from the left list box.
3. Select the desired saved configuration from the right list box.
4. Use the check boxes to select the desired configuration elements to be restored.
Restore Instrument Settings restores instrument properties from
the saved configuration.
Restore Tray Settings is not applicable to the CMRV instrument.Restore Sample Information restores all sample ID setup informa-
tion for the Instrument View window from the saved configuration.
5. Click OK. If you clicked the check box to restore instrument, tray or sample settings, the current instrument will be updated with the selected settings.
If you have updated the settings, you may wish to save the current instrument/tray/sample configuration by selecting Save Instrument from the Main menu, inputting the configuration name in the Save As: text box, and clicking OK.
Calibrate Cell Constants
The Calibrate Cell Constants option from the Service menu initiates a software-guided cell calibration procedure. For detailed information on calibrating the CMRV cells, see Chapter 8.
The Calibration Parameters window
The Calibration Parameters window options are described briefly below:
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Temperature: Click to select the desired temperature for calibration.
53
Mass: Click
to select the desired test mass for calibration.
Known Viscosity: Enter the known viscosity of the standard, as printed on the standard bottle label.
Calibrate ... : After you have entered the calibration data described above, click the Calibrate ... button to access the CMRV Cell Calibration window.
The Calibrate Cell Constants window
Reset Constants to Original: Click the Reset Constants to Original button to restore constants to the last saved values.
Abort Temperature Control: Click the Abort Temperature Control button to abort CMRV temperature control. The calibration procedure will be halted.
Abort Calibration: Click the Abort Calibration button to abort CMRV calibration. The individual cell calibration will be halted if the S tart Test button on the CMRV instrument has not yet been pressed.
Save Data: Click the Save Data button to save the current cell con- stants to the current instrument configuration.
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Service menu options
MRV Monitor
Cleaning Service
Temperature Probe Calib.
T o access the service options, click Service from the VISCPRO
®
pri-
mary display and select the desired instrument. The MRV Monitor window permits the user to view current operational
values for the CMRV instrument. These settings may be helpful to
®
CANNON
technical personnel when troubleshooting difficulties with
the CMR V. Select Cleaning Service to open the Cleaning Service window . Then
Click the Start Cleaning button to initiate an instrument heating cycle (50°C). The current instrument temperature and instrument status will be displayed in the window . Click the Stop Cleaning Service button when cleaning is completed.
The Temperature Probe Calibration window provides a software interface for calibrating the CMRV block temperature probe. Consult Chapter 7 of the CMRV Instruction & Operation Manual for details regarding the software-driven probe calibration procedure.
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CHAPTER
55
10
ASTM D 3829 method
ASTM D 4684 method
SUMMARY OF TEST PROCEDURE
In the ASTM D 3829, ASTM D 4684 and ASTM D 6821 test methods, a 10-ml sample is placed in a test cell, pre-heated to a specified tempera­ture, and held at that temperature for a specified time to ensure complete solution of all components of the oil. The temperature of the cell is then lowered to the test temperature at a programmed cooling rate. The test temperature and the cooling program (profile) are determined by the nature of the sample being tested and by the test method being used.
ASTM D 3829 uses slow cooling followed by a soak period at the test temperature and requires about 19 hours for completion of the entire test. The test is designed for engine oils.
ASTM D 4684 uses much slower cooling and requires between 45 and 54 hours for completion of the test. (The D 4684 temperature cycle is sometimes referred to as the TP-1 cycle.) The test is designed for engine oils.
ASTM D 6821 method
ASTM D 6896 method
NOTE CANNON may provide copies of a relevant ASTM Method with your CMRV
ASTM D 6821 uses slow cooling and requires about 18 hours for completion of the test.The test is designed for drive line lubricants.
ASTM D 6896 uses slow cooling and requires between 43 and 45 hours for completion of the test. This test method covers the measurement of the yield stress and viscosity of used diesel oils.
instrument purchase. The ASTM D 6821 method is currently provided with any order for the special drive line rotors available for the MRV. Additional reprints of the ASTM test methods may be purchased from:
ASTM 100 Barr Harbor Drive West Conshohocken, PA 19428
The CMRV-4500 determines the yield stress and apparent viscosity of the sample by measuring the rotational speed of a cylindrical rotor immersed in the sample in the test cell. For ASTM D 3829, yield stress is measured by adding 10-gram disks successively until discernible rotation occurs. Apparent viscosity is then determined by measuring the angular velocity of the rotor when a 150-gram weight is applied.
ASTM D 4684 method
CANNON
ASTM Method D 4684 describes the procedure for measuring yield stress and apparent viscosity . Yield stress is an indication of a structure that has formed within the oil under the cooling conditions of the test.
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NOTE
Most commercial oils do not have a yield stress when tested as specified by the SAE J300 Viscosity Classification.
For the complete, definitive description of the ASTM D 4684 method, see the provided and Apparent Viscosity of Engine Oils at Low Temperature, Designation: D 4684, also available in the Annual Book of ASTM Standards, Volume
05.03.
NOTE
Nothing in this manual is intended to supersede the provisions of the ASTM test method.
The cooling cycles used in the ASTM D 4684 test method are sometimes referred to as the TP-1 cycles. For details, see ASTM D 4684 and Henderson, K. O., Manning, R. E., May , C. J., and Rhodes, R. B., “New Mini-Rotary V iscometer Temperature Profiles That Predict Engine Oil Pumpability ,” SAE Paper No. 850443.
Required test time
The ASTM D 4684 temperature program (profile) requires 45 to 54 hours to complete, depending on the final test temperature. Additional time is required to perform yield stress and apparent viscosity measurements.
ASTM D 3829 method
Standard Test Method for Determination of Yield Stress
For the complete, definitive description of this method, see the provided Standard Test Method for Predicting the Borderline Pumping Tempera­ture of Engine Oil, Designation: D 3829, also available in the Annual Book of ASTM Standards, Section 5, Volume 05.03.
NOTE
Nothing in this manual is intended to supersede the provisions of the ASTM test method.
ASTM Method D 3829 offers the option of reporting that the BPT (borderline pumping temperature) is below a certain temperature. The temperature control profiles for the CMRV-4500 are designed to run the test at the limiting BPT for each viscosity grade. Thus, viscosity or yield stress values must be below the critical values for an oil to be acceptable.
The temperature profile for this method consists of a 2-hour soak at 80°C ± 3°C, a 10-hour nonlinear cool-down to the test temperature, and a 6­hour soak at the test temperature. The entire temperature profile, up to the point of measuring yield stress and viscosity , requires about 18.5 hours.
ASTM D 6821 method
For the complete, definitive description of this method, see the provided Standard Test Method for Low Temperature Viscosity of Drive Line Lubricants in a Constant Shear Stress Viscometer, Designation: D 6821.
NOTE
CANNON
Nothing in this manual is intended to supersede the provisions of the ASTM test method.
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The temperature profile for this method consists of a 1.5-hour soak at 50°C ± 1°C, a 2-hour nonlinear cool-down to the test temperature, and a 14-hour soak ± 0.02°C at the test temperature. The entire temperature profile, up to the point of measuring yield stress and viscosity , requires
17.5 hours.
ASTM D 6896 method
For the complete, definitive description of this method, obtain a copy of the Standard Test Method for the Determination of Yield S tress and Apparent Viscosity of Used Engine Oils at Low Temperature, Designa­tion ASTM D 6896.
This test method covers the measurement of the yield stress and viscosity of used diesel oils after cooling at controlled rates over a period of 43 or 45 hours to a final test temperature of -20 or -25°C. The viscosity mea­surements are made at a shear stress of 525 Pa over a shear rate of 0.4 to 15 s-1. This method is suitable for measurement of viscosities ranging from 4,000 mPa-s to 400,000 mPa-s, and is suitable for yield stress measurements of 7 Pa to >350 Pa. The Method is quite similar to ASTM D 4684 except that the preheat phase is accomplished in an oven (not provided with the CMRV) immediately prior to commencing the tem­perature profile.
57
SAE J300 notes
SAE Standard SAE J300, Engine Oil Viscosity Classification tempera­tures, specified according to the viscosity grade, are as follows:
SAE Viscosity Grade Low-Temperature Pumping Viscosity
Source: SAE J300 Revised DEC99
NOTE The user of the CMRV-4500 is advised to be alert for revisions of the
SAE J300 Viscosity Classification.
Delayed start option
Because of the length of the profile, the starting time should be chosen so that the test temperature will be reached at a convenient time for testing. The delayed start option is quite useful for starting the cooling cycle over a weekend or holiday in preparation for running samples on the follow­ing business day. For details, see Chapter 10.
(cP Max With No Yield Stress) 0W 60,000 at -40°C 5W 60,000 at -35°C 10W 60,000 at -30°C 15W 60,000 at -25°C 20W 60,000 at -20°C 25W 60,000 at -15°C
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®
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CHAPTER
59
11
NOTE
Test preparation
Procedure
NOTE
RUNNING PROFILES
The guidelines in this section are not intended to supercede any test method. Always refer to the method for validation of any test procedure.
T o run a temperature profile, first prepare the CMRV -4500 for testing (see Chapter 6). Make sure that the Air/Water Heat Exchanger POWER switch is on and that the unit is operating normally .
1. Place 10 ml of test oil in each of the viscometric cells to be used. Any number of cells, one to nine, may be used but all test oils for the run must be for the same test temperature. Use a syringe or small plastic cup to fill the cells.
If testing with fewer than nine cells, fill unused cells with 10 ml of a clean oil prior to running the test.
2. Load the VISCPRO® software and click Main/View Instrument. Select the desired instrument type (MRV) and configuration from the View Instrument window. Then click OK.
NOTE
CAUTION
3. Record the sample ID for the first calibrated MRV cell by clicking in the Sample ID field and typing the sample name. Then press the Tab key to move the cursor to the next Sample ID field (or just click in the desired ID field). Repeat the process until ID information has been entered for all test samples.
4. (optional) Save your MRV instrument configuration by clicking Main/Save Instrument. Select your instrument type (MRV) and enter a name for the configuration in the Save As: field. Then click OK to save the configuration.
You may change the Sample ID at any time prior to initiating the Yield Stress or Viscosity tests. If you change the sample information, you may wish to save the configuration (see step 4, above) before closing the Instrument View window or your changes may be lost.
5. Carefully insert the rotors into their corresponding test cells, making sure that the rotor tip at the bottom of the shaft slides into the recess at the bottom of the cup.
Do not drop the rotors into place or you may damage the rotor tips.
6. Secure each rotor in position with a rotor bearing pin.
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Winding rotors
7. To wind the rotors in preparation for the profile, slide the pulley­wheel assembly along the track until the pulley is aligned with the first viscometric cell. Use the engraved lines on the slide bar as a guide to determine the proper position of the left side of the pulley­wheel block.
8. Place the loop of a thread over the left end of the crossbar at the top of the rotor shaft.
9. Pass the free end of the thread (the end with the plastic ring) over the pulley-wheel and allow it to hang freely in front of the viscometer. While holding the rotor motionless, hook a light weight, such as a large paper clip, on the plastic ring to apply slight tension to the thread.
10. Guiding the thread with your finger, turn the rotor clockwise to wind the thread above the crossbar until the knot in the loop has been wound around the rotor shaft. Then pass the thread below the cross­bar and continue turning the rotor clockwise (as viewed from above) to wind 20 closely spaced turns of thread around the shaft below the crossbar without overlapping the turns. About 200 mm (8 inches) of thread will remain. Place this remaining length of thread over the upper bearing support plate so it hangs to the rear of the viscometer and secure the rotor in place by lowering the rotor locking pin over the rotor crossbar. You may need to turn the rotor slightly to align the crossbar with the locking pin.
Plexiglas
®
cover placement
CAUTION
11. Repeat steps 8-10 for each of the remaining rotors/cells.
12. Place the Plexiglas
®
cover in position over the top of the visco­metric cells (see photo). The small hole which allows the
-46 to 30°C thermom­eter to extend through the cover should be on the left when viewed from the front of the viscometer.
CMRV 4500 with rotors wound and Plexiglas® cover in place.
If a thermometer is not in place during CMRV-4500 testing, you should seal the thermometer opening in the Plexiglas® cover, particularly when the humidity of the ambient air is high. Otherwise, moisture may con­dense and freeze on the top of the block.
13. CMRV users following the ASTM D 4684 or ASTM D 3829 method­ology should insert a flexible 3/16"-OD tube from their dry gas supply and regulator through the dry gas purge in the Plexiglas
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Starting a profile
cover (Step 9.2.6 in the ASTM D 4684-98 method and step 9.1.6 in the ASTM D 3829 method). The tubing may be removed, along with the cover, prior to viscosity/yield stress testing.
14. Whatever the methodology, the pur ge should continue throughout the temperature profile using dry gas at a flow rate
between 20 and 30
milliliters per minute.
1. If the View Instrument window is not open, click Main/View Instrument and select the desired instrument type (MRV) and configuration from the View Instrument window . Then click OK.
61
Polling instruments
NOTES
If you are unable to select your CMRV from the list of available instru­ments in the View Instrument window, make sure the instrument is turned on and warmed up (see Chapter 6); then select Poll for Instru­ments from the Main menu.
2. From the MRV Instrument View window, click the Upload Profile button to open the Upload Profile window .
3. Select a Standard or User-Defined profile from the available profiles in the drop-down box, then click OK.
To run samples using -20°C or -25°C calibration data per ASTM specifi­cations, ensure that the correct profile is selected from the ASTM Stan­dard Profile laboratory. Standard Profiles with only one temperature indicated are run using calibration data obtained at -20°C. For profiles with two temperatures indicated, the first temperature refers to the final test temperature for the profile and the second refers to the desired calibration temperature for that profile.
(-10°C profile using -20°C calibration data)
You will not be able to select and run ASTM profiles in cells for which calibration data is unavailable at the specified temperature. The ASTM profiles will not appear in the drop-down list until the number of calibra­tions required by the method are performed.
NOTE
CANNON
4. Click the Run Profile button to open the Run Profile window. The on-board CMRV microprocessor will control the temperature until the profile has been completed. A computer connection is no longer required until it is time to initiate viscosity/yield stress testing.
5. Select the desired End Time for the profile (this is the time you would like to start testing) and click OK. The Start Test button will begin blinking to indicate that profile timing has begun. The profile will be initiated at the appropriate time.
The default End Time is the time that the temperature profile would be completed if the profile is started immediately.
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5. At the conclusion of the temperature profile you are ready to test samples. See Chapter 11 for the test procedure.
Profile operation notes
Instrument Status window
Removing thermometer
During the profile, the Instrument View window will display the current status of the profile, the current test temperature, the desired temperature, time elapsed, and the time remaining until the yield stress and viscosity tests should be run. Display data is normally updated every 0.5 seconds. The following status options are available:
RED–Fatal Instrument Fault (unlikely); Instrument stops responding to queries for more than 60 seconds (or 385 seconds during a Viscosity Test) YELLOW–Instrument Warmup (displayed for 45 minutes after turning on instrument). During this time, instrument calibration cannot be performed. A test can be run on a calibrated instrument only if the “Ignore Instrument Warmup” box is checked in the instrument view. GREEN–Normal Instrument Operation
T o reduce the chance of separating the mercury column, you may wish to remove the calibrated thermometer from the CMRV unit prior to running a cooling profile. Store the thermometer in a vertical position. You may replace the calibrated thermometer when the CMR V has cooled to 30°C or lower. If the thermometer is not in place during CMRV -4500 cooling, you should seal the thermometer hole in the Plexiglas® cover, particularly when the humidity of the ambient air is high. Otherwise, moisture may condense on the top of the block.
Verifying temperature
Tolerance problems
Completing CMRV tests
NOTES
When the profile has concluded, verify the temperature reading and then measure the yield stress and viscosity .
If the CMRV instrument fails to maintain temperatures within required tolerances during the profile, the MRVW software will display a warning. The profile will be completed, but displays and printouts of CMRV data will indicate that the profile was out of tolerance.
Viscosity and yield stress tests should be completed shortly after the completion of the profile.
ASTM D 4684 requires completion of yield stress and viscosity tests within 30 minutes of the conclusion of the profile.
If, at the conclusion of a test, the block temperature is more than 0.2°C cooler or warmer than the specified test temperature then the test may not conform to ASTM D 4684 or ASTM D 3829 requirements. Consult the appropriate ASTM method for additional information. If the test is out of tolerance the temperature probe may have to be recalibrated and the test rerun to obtain reliable readings for the desired temperature. Yield stress and viscosity tests may still be performed for the samples, but the calculated values will be indicative of the actual temperature at the end of the profile, not the desired temperature.
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Adjusting temperature at the end of a profile
In the event that the CMRV instrument fails to attain the desired tempera­ture at the conclusion of a profile, it is possible to adjust the instrument temperature using the following procedure:
1. Wait until the profie is completed and the Temperature Correction button is active.
2. Click in the Thermometer Temperature field and type the current temperature (as indicated by your calibrated thermometer) to the nearest 0.1°C in the Thermometer Temperature field. Make certain to use the minus (-) sign for subzero temperatures.
3. Click the Temperature Correction button to enter the temperature reading.
63
NOTE
If you input a temperature but do not click the Correction button, the input temperature value will be stored in the database as the actual tempera­ture for the test.
4. Wait for the instrument to stabilize at the new temperature for the desired time period.
5. Continue with the Y ield S tress and Viscosity test procedures.
NOTES
The Temperature Correction button option is only active at the conclu­sion of the temperature profile and prior to yield Stress or Viscosity testing.
If the amount of the Final Temperature adjustment is greater than the tolerances specified in the profile, the temperature probe and CMRV cells should be recalibrated per the manual procedure.
If you do not enter a Thermometer Temperature, the final profile tem­perature will be recorded as the actual temperature for the test(s).
Displaying a profile graph
Graphing the current profile
T o view a graph displaying time/temperature data from the current profile during CMRV testing, click the View Running Profile button from the Instrument View window to view updated data from the current test in graph format (X axis = time; Y axis = CMRV sample temperature). The graph information is updated approximately every 10 minutes.
Graphing earlier profile data
Mouse-over display features
CANNON
Version 1.1e—October, 2011 • CANNON
T o view a graph of time/temperature data from a previous test (viscosity or yield stress), just configure an analysis for the data (see chapters on Analyses) and right-click anywhere inside the data window for the analysis. Then click the Display Temperature Graph popup menu option.
After you have displayed the profile graph, you can move the mouse cursor over any portion of the graph and the status bar at the bottom of the Profile Graph window will dispay the Time, Actual Temperature and Target Temperature values for that point in the profile.
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Zooming in
T o view a section of the profile graph in greater detail, click and drag (press and hold down the left mouse button) the cursor to "draw" a box around the desired graph area. Then release the mouse button. The graph will be redrawn to include only the selected area.
Zooming out
Refreshing the graph
T o reduce the graph magnification, click the
If you are displaying the profile graph while a temperature profile is running, you may not be viewing the most current temperature data. To ensure that the graph includes the latest information from the CMRV microprocessor, click the Profile Graph window Refresh Graph icon.
Printing a profile graph
To print the profile graph:
1. Display the graph window (see above).
2. Click the Profile Graph window Print
3. Follow Windows Consult your Windows® manual for more information.
icon.
icon.
®
conventions for printer selection and printing.
Exporting time/temperature profile data
T o export time/temperature data from the current profile:
1. Configure an analysis for the data (see chapters on Analyses) and right-click anywhere inside the data window for the analysis.
2. Then click the Export Time Temp Data popup menu option. The Save As ... window will open.
3. Input the file name and select the desired directory for the data file. Then click OK.
You may import the file data into your word processor or spreadsheet per the import instructions provided with your application. This data pro­vides a minute-by-minute temperature record of the profile in the follow­ing format:
XXXX [tab] YYYY [tab] ZZZZ [carriage return]
where X = time in the profile (minutes)
Y = actual temperature as recorded by the CMRV probe (°C) Z = target temperature required by the cooling profile (°C)
Exporting archived profile data
T o export time/temperature data from a previous test (viscosity or yield stress), just configure an analysis for the data (see chapters on Analyses) and right-click anywhere inside the data window for the analysis. Then click the Export Time Temp Data popup menu option.
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CHAPTER
65
12
NOTE
NOTE
MEASURING YIELD STRESS
AND VISCOSITY
The guidelines in this section are not intended to supercede any test method. Always refer to the method for validation of any test procedure.
Yield S tress and V iscosity testing should take place shortly after the profile is completed.
ASTM D 4684 requires completion of yield stress and viscosity tests within 30 minutes of the conclusion of the profile.
When the CMRV-4500 has reached the final test temperature, the Instru­ment View window will display the Ready for Test/Instrument Ready status.
The will also be enabled.
(yield stress) and (viscosity) icons for each sample
NOTE
The yield stress test must be completed BEFORE testing for viscosity.
T o view test results as they are recorded in the VISCPRO database, open and/or configure the appropriate analysis (see the next chapter on Analyses for more information) prior to beginning the tests.
Measuring yield stress
Procedure
1. Remove the Plexiglas
2. Slide the pulley-wheel assembly along the track until the pulley is aligned with the left side of the shaft of the appropriate rotor. Use the engraved lines on the slide track to determine the proper position of pulley wheel block relative to the rotor.
3. Make sure that the pulley-wheel sensor wire is placed in a position to prevent its interference with the falling hook-cage/weight during yield stress/viscosity testing.
4. Place the rotor thread over the pulley-wheel with the plastic disk hanging in front of the viscometer block and over the edge of the table.
5. Hang the hook-cage on the ring at the end of the thread.
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cover from the CMRV-4500 unit.
NOTE
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ASTM D 3829 and 4684 specify an initial weight of 10-grams, and increase of weight in 10-gram increments. ASTM D 6821 specifies an initial weight of 2.5 grams and increase of weight in 2.5-gram increments.
6. Ensure that a Sample ID has been entered for each sample. Then click
for the desired sample. OR use the Tab key to highlight
the yield stress icon and then press R. The Yield LED (light­emitting diode) on the CMRV-4500 will glow and the Start Test
button will begin flashing rapidly.
7. Press the flashing Start Test button on the CMRV front panel and proceed immediately to step 8.
8. Slide the rotor locking pin upward to its detent position, allowing the weight/hook­cage to hang free. The Yield LED will flash as the CMRV microprocessor measures the wheel rotation (See Notes on yield testing on the next page regarding the ASTM D 4684 method). If no yield stress is observed (sufficient rotation), the blinking Yield Stress light on the instrument front panel will turn off. If it does, conclude the test by lowering the locking pin to prevent the rotor from further rotation.
Adding a 10-gram weight to the hook-cage during yield stress test
NOTES
CAUTION
CANNON
9. (Optional) If there is insufficient movement of the rotor during the 15-second sampling period, follow the screen prompts to add weight to the hook-cage per ASTM methodology (see photo). The CMRV­4500 will calculate the range for the yield stress value. If there has not been adequate movement of the rotor by the time the weight load reaches 100 grams, the MRVW software will calculate a minimum value in Pascals for yield stress.
When adding weights to the hook-cage, support the hook cage with one hand while keeping some tension on the thread. When releasing the hook cage use a smooth downward motion of the hand to prevent the hook-cage from swinging back and forth and to avoid jarring the rotor.
To view test results as soon as they have been recorded in the data­base, open an MRV Data Table analysis with the Use Dynamic Update option (see Chapter 13).
Make sure to wait for the CMRV software prompts before adding addi­tional weights.
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10. If testing viscosity for the sample, follow the directions for viscosity testing (see Measuring Apparent V iscosity, next page).
11. Repeat steps 1-10 to perform yield stress/viscosity tests for all remaining cells to be tested in order from left to right.
Notes on yield stress testing
Step 9 (see previous section) is required for ASTM D 3829.The ASTM D 4684 method is a pass-fail method for fresh oils. If the
rotor fails to move with the weight of the 10-gram hook-cage, the oil has failed the test. However, the MRVW program permits adding of additional weights. If this alternate method is preferred, continue with the procedure as described in step 9. Otherwise, click the Abort Test button to abort yield stress testing on that cell.
67
NOTE
Do not abort CMRV temperature control until you have finished all yield stress and viscosity tests for the cells.
Pulley-wheel motion is detected by the digital-optical sensor. Ad-
equate rotor movement is defined as 13° of rotation for ASTM D 4684 and ASTM D 6821 (This is equivalent to 3 mm of motion by the crossarm). For ASTM D 3829, 10° of rotation is required.
If yield stress testing on a cell is aborted before adequate rotor
movement is detected, the resultant calculated yield stress will be based on the highest weight used. For example, if the operator aborts a yield stress calculation after testing with a total of 30 grams with no rotor movement, the CMRV software will report yield stress greater than 105 Pascals (Y>105).
Measuring apparent viscosity
After the yield stress test has concluded, you may measure apparent viscosity using the procedure below:
1. Place the pulley-wheel in line with the appropriate viscometric cell and place the rotor thread over the pulley-wheel.
NOTE
CANNON
ASTM methodology requires testing the samples in sequence from left to right.
2. Ensure that a Sample ID has been entered for each sample. Then click
for the desired sample. OR use the Tab key to highlight
the desired viscosity test icon and then press R. The Viscosity LED (light-emitting diode) on the CMRV-4500 will glow and the Start Test button will begin flashing rapidly.
3. Carefully place the large hook-weight on the end of the thread (see photo, next page), supporting the weight with your hand to prevent rotation of the rotor.
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5. Press the flashing Start Test button and proceed immediately to step 6.
6. Lift the locking pin and release the weight by lowering your hand quickly and smoothly.
The CMRV-4500 will measure the speed of rotor rotation by timing the revolution(s) of the pulley­wheel as the weight falls.
NOTE
NOTE
CAUTION
The total number of rotations measured by the CMRV-4500 during the viscosity test depends on the viscosity of the sample and the values chosen in the Advanced Settings box. Default values for the Advanced Settings correspond to the specifications of the ASTM method selected for the profile.
7. When the Viscosity LED on the CMRV front panel stops flashing, indicating the conclusion of the viscosity test, remove the hook-weight
Placing the large hook-weight in preparation for the test.
from the string.
Do not remove the weight while the Viscosity LED is still flashing.
To view test results as soon as they have been recorded in the data­base, open an MRV Data Table analysis with the Use Dynamic Update option (see Chapter 13).
8. To test additional cells, repeat steps 1-7 above, testing in order from left to right.
After all viscosity tests have been concluded, select End Profile from the Instrument View window to terminate temperature control of the CMRV.
NOTE
No further testing can be conducted after temperature control has been aborted.
Notes on viscosity testing
Do not let the large hook-weight swing back and forth during testing or the apparent viscosity measurement may be distorted.
Viscosity data
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The computer determines the apparent viscosity , along with the time required for rotation of the rotor. Time and temperature data for the test is recorded in the associated .ttd file.
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Notes on ASTM methods
The protocols for measuring viscosity differ considerably between the ASTM methods. For further information on the methodology used to measure viscosity , consult the applicable ASTM method.
Printing yield stress/viscosity test results
T o print the CMRV data form, including viscosity and yield stress test results:
1. Open and/or configure the appropriate analysis.
2. Use the mouse to highlight the desired data.
3. Click Print from the Main menu options.
4. Follow Windows Consult your Windows
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conventions for printer selection and printing.
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manual for more information.
Exporting yield stress/viscosity data
T o export yield stress and viscosity test data to an ASCII tab-delineated file, create an MRV Export Analysis (see chapters 13 and 17).
Temperature/time data
T o export time/temperature data from the associated .ttd file for the profile, see Exporting Time/Temperature Profile Data in Chapter 13.
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CHAPTER
71
13
Data obtained from all instruments during sample testing is stored in the central VISCPRO configuration requesting the desired sample information in the desired format. Analysis configurations can be saved and later restored. The analysis configuration options provide powerful tools for reporting sample information. Analyses may be displayed on the computer screen, printed, or output via the computer RS-232 port.
Creating an analysis
1. Click Analyses from the VISCPRO® primary menu options.
2. Click View Analysis ... from the Analyses menu options. The
ANALYSIS CONFIGURATION
OPTIONS
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database. To view data, you must create an analysis
Choose Analysis window will appear.
3. Highlight the desired analysis from the list of available analyses.
NOTE Use the directory tree structure to browse the report options. Click on
the or icons to reveal/hide analyses.
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4. Click on the radio button corresponding to the desired analysis action:
The Open selected Analysis option will open the selected analysis without providing an opportunity for modification of the analysis.
The View and Open Existing Configuration option will permit the user to view/modify an existing analysis (see notes and procedure following).
The Define New Analysis option will create a new analysis (see notes and procedure following).
NOTES
If no analyses have been created, none will appear in the text box on the right side of the window, and only the Define New Analysis option will be available. If you have already configured and saved an analysis, its name will appear in the list box. If you select an existing configuration and click OK, the analysis will be performed using the current configura­tion settings. It will not be necessary to complete the remaining steps in this procedure.
5. Click OK. If the Open Selected Analysis option was selected, the analysis will be immediately displayed. If the View and Open Existing Configuration or Define New Analysis options were selected, the Analysis Configuration window will appear. The Analysis Configuration window consists of tabbed pages with filter options appropriate for the analysis.
6. Click on the tab corresponding to the filter you wish to set and complete the configuration options. For further information on selecting filter options, see the following sections of this chapter, as well as the chapter corresponding to the specific analysis.
7. When you have completed the configuration, click OK. The program will prompt you to save the configuration.
8. Click Yes to save the configuration. The Save Configuration window will appear. Type the name of the new configuration in the Save As: field.
NOTES
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Or click the name of a preexisting configuration in the Existing Configurations list box (If you select this option, you will replace
the existing configuration with the new configuration settings).
9. Click OK. The analysis will be performed and displayed using the selected configuration settings.
You may click Cancel from the Save Configuration window to exit without saving configuration changes.
You may display several analyses simultaneously by repeating the instructions above. Use the tiling options available from the Window menu to display multiple analyses in the desired window format (horizon­tal, vertical or cascade view options are available).
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Sorting analysis data
After you have displayed an analysis, you may sort alphanumerically by any of the table headings (the default sort for most reports is Time Stamp). To sort, simply click on the desired column heading. The table will be displayed with the new sort order.
73
NOTE
The Sort function is only available for an analysis when the Dynamic Update mode option is NOT selected. To restore sort functionality for an analysis, reconfigure the analysis by clicking Configure Analysis from the Analyses menu. Then access the Date filter options for the analysis and
click the Use Fixed Date and Time radio button parameters and click OK to create the new analysis.
Using the date filter
Use the date filter to select date/time parameters for the analysis. To use the date filter, click the Date Filter tab from the analysis configuration window.
. Set the Date/Time
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To define a Fixed Date and Time, click the corresponding radio button
. Then use the spin controls and/or list box selection options to set
the appropriate date/time parameters. All samples tested after the start date/time and before the end date/time, inclusive, will be included.
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To automatically update the report with sample data as tests are com­pleted, click the Use Dynamic Update radio button. Click the Do not show previous samples box if you do not wish to display samples tested prior to the time the analysis is opened.
Use the spin controls range of recent samples to be included in the analysis). Data from
samples tested within [x] hours will be displayed in the analysis. that the analysis sorting options are disabled if you are using Dynamic Update.
EXAMPLE
If the Do not show previous samples box was unchecked and a Sample Time Window value of 5 hours was selected, the analysis (when opened) would display data for all samples tested within the last five hours.
Using the sample/error filter
Use the sample filter to limit the analysis to samples which have been tested with certain instruments, profile names, by certain technicians, or which have certain Sample ID characteristics. To filter samples using these variables, click the Sample Filter tab from the analysis configura­tion window .
to select the Sample Time Window (the desired
Note
NOTE For the error analysis, this tab is labelled Error Filter and the filter options
are limited to instrument and technician).
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Then select the desired instruments and profile names from their respec­tive list boxes. To select a range of profile names/instruments, click on the first desired item and then hold down the S key while clicking on the last desired item in the sequence. To individually select profile names/instruments from the list boxes and add them to the analysis, hold down the C key while clicking on each desired profile/instrument.
T o filter by Sample ID characteristics, place the pointer/cursor in the Sample ID field and type the desired sample IDs, or leave the field blank to include all sample IDs for the selected instruments. You may use wildcards (%,_) to select a range of samples. For example, S% would include data from all samples starting with S. %S% would include data from all samples containing S. The underscore (_) is a single-character wildcard. You may use multiple IDs separated by a comma. For example, CL%,MRV% would display all samples beginning with CL or MRV.
75
NOTE
If no instruments/profile names/Sample IDs are selected, the analysis will display data for ALL instruments/profiles/Sample IDs.
Using the report/port output filter
Use the Report or Port Output filter to determine which data will be calculated and/or included in the analysis, and/or in what sequence that data will be displayed. Report/Port Output filter options will vary depend­ing on the nature of the analysis. For more information on Report/Port Output filter options, please see the chapter on the specific analysis.
Reconfiguring a displayed analysis
An on-screen analysis may be reconfigured using the same filtering tools available when creating a new configuration. To access configuration options for a displayed analysis:
1. Select Analyses from the VISCPRO
2. Select Configure Analysis from the Analyses options.
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primary menu options.
CANNON
3. Select the desired analysis from the available analyses. The Sample Analysis Configuration window will appear.
4. Reconfigure the analysis as desired by clicking the tabs to access the Date, Sample and Report filtering options (see previous sections). When done, click OK.
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5. Y ou will be prompted to save the new analysis configuration. After you make your selection(s), the analysis will be performed and displayed using the new configuration settings.
Resizing table columns
T o resize columns from a displayed analysis for easier viewing/printing, move your mouse pointer/cursor to the edge of the desired column heading. The mouse pointer will change to a bi-dimensional arrow.
Click and drag the edge of the heading to the new location and then release the mouse button. The entire column will be resized as you drag.
User column size settings will be maintained as long as the analysis window is open.
Saving a current analysis configuration
T o save a current analysis configuration:
1. Select Analyses from the VISCPRO® primary menu options.
2. Select Save Configuration from the Analyses menu options.
3. Select the desired analysis. The Save Configuration window will appear. Type the name of the new configuration in the Save As: field. Or double-click the name of a preexisting configuration in the Existing Configurations list box to replace the existing configura­tion with the new configuration settings.
4. Click OK.
NOTE
You may click Cancel from the Save Configuration window to exit without saving configuration changes.
Deleting an analysis configuration
You can delete an existing analysis configuration from the Choose Analysis window by highlighting the desired configuration in the list
box and clicking the Delete button or pressing the D key. The configuration will be immediately and permanently deleted.
Printing an analysis
CANNON
T o print the complete analysis, select Print from the VISCPRO® Main menu while the analysis is being displayed. If multiple VISCPRO windows are open, click the analysis window for the analysis you want to print to make it the active window before you select Print. Then choose
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print options from the Windows® Print window and click OK to print the analysis. (Consult your W indows mentation for more information on print settings).
It is also possible to select individual or multiple samples from an analysis for printing (see next section).
NOTES
The font size for printed analyses will be automatically adjusted to fit data columns to the selected printer paper size. If the font is too small, or if columns of data are missing or truncated, try using print options to set your printer to print in landscape instead of portrait orientation. Or create two analyses for the desired data instead of just one.
The Print option from Main will not be accessible unless the analysis window is the active window. Click on the desired window to make it the active window.
Keystrokes for selecting data for printing
You can print data for a selected sample or samples from an on-screen analysis by highlighting the desired sample data and then using the Print option from the VISCPRO® Main Menu.
T o select data for a single sample, click on the line of data associated with the sample on the screen display . To print a sequential range of samples, highlight the first sample in the range, then hold down the S key and click on the last sample in the range. To individually select test data from the on-screen list box for printing, hold down the C key while clicking on each desired entry.
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manual and printer/print driver docu-
When all desired data has been selected, click on Print from the Main menu. Make certain that the Selection radio button has been selected from the Print range options. Then click OK to print to the selected printer.
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CHAPTER
79
14
Cooling Profiles
DESIGNING CUSTOMIZED
PROFILES
The cooling profile may be pictured graphically as a curve (temperature over time) calculated from up to 25 individual user-defined data points.
T o design a profile, you will use the Profile Editor from the VISCPRO Profile Designer window to input time, temperature and (if desired) tolerance values for each point:
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The Profile Designer
Cooling profiles are displayed and maintained using the VISCPRO Profile Designer window . The Profile Designer window provides a user­friendly interface for selecting and/or creating profiles and, if necessary , modifying them to create additional profiles.
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Opening the Profile Designer
T o create a new profile or modify an existing profile, Click Configure/ MRV/Profile Designer.
The Profile Designer window will open.
CANNON
The Profile Designer window
The Profile Designer window provides button options for copying and modifying existing profiles or creating entirely new profiles. It also provides buttons for management of profile data, including displaying and printing a graph of the profile and deleting unwanted profiles from
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Interface options
81
the profile library . The Profile Designer window also displays Y ield S tress and Viscosity test parameters for the profile. The Profile Designer interface options are explained briefly in the following section:
The profile library
The profile library consists of two types of profiles—ASTM-defined profiles and User-defined profiles.
Click the "down" arrow ( ) to display the list of available profiles. Then click the desired profile to select it and display the Time, Tempera-
ture and Tolerance data for each defined point of the profile.
Managing profiles
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Time/Temperature/Tolerance data from the Profile Designer window
Click the Print Selected Profile button to print the currently-displayed profile.
Click the Graph Selected Profile button to display a Profile Graph plotted from the defined points of the profile.
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Click the Delete Selected Profile button to delete the currently-dis­played User Defined Profile (ASTM Standard Profiles cannot be deleted from the Library).
Using the Profile Editor
Click the Create New Profile button to open the Profile Editor and begin creating a new profile OR
Click Copy Selected Profile to copy the currently-selected profile to the Profile Editor and begin adapting it to your specifications OR
Click Edit Selected Profile to open the Profile Editor and begin editing the currently-selected User Defined Profile (ASTM Standard Profiles cannot be edited).
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The Profile Editor window (all fields editable)
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NOTE
NOTES
ASTM-defined profiles may be selected and viewed but may not be altered. To make revisions to an ASTM-defined profile, you must first Copy Selected Profile ... and then Save it as a User-defined profile.
1. To define the cooling profile, input desired information (Hours, Minutes, Temperature and Tolerance) in the appropriate fields for a single point in the temperature profile.
Adding a data point to the profile
2. Click the Add Point button to add the data to the profile.
Tolerance is the amount of temperature variation permitted for a given temperature/time point in the cooling profile. If the temperature, as measured by the CMRV-4500 temperature probe, varies from the temperature specified in the profile by an amount greater than the tolerance value for that data point, the data will be tagged as "Profile out of tolerance" in displays and printouts of profile data.
You cannot enter a tolerance value for the first profile point. Leave the tolerance field blank for that point.
The first data point in the profile must be the highest temperature in the profile.
NOTE
Editing points
Deleting points
NOTE
3. Repeat steps 1 & 2 to add up to 25 data points in the cooling profile.
4. Input the desired data for Profile Name, Yield and V iscosity Test parameters, and Calibration protocol. Then click Save to save the new User Defined profile.
If you do not rename the profile, the default name will be the same as the original profile with the (Copy) prefix added. You cannot use an existing cooling profile name for a new profile!
To edit a point, double-click the point in the point list. This transfers the point data to the Profile Editor.
Edit the values for time (hours and minutes), temperature and/or toler- ance in the Profile Editor and Then click Add Point.
To delete a point, highlight the point in the point list; then click the Delete Selected button OR press the D key on your computer keyboard.
To select multiple points for deletion, hold down the S or C keys while clicking on the points to be deleted. To de-select any point, just click on it again.
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TO delete the point click Yes. To keep the selected point(s) click No.
Cooling profile limitations
CMRV cooling capacity
Correcting profiles
The CMRV cooling capacity changes proportionally with the temperature at which the instrument is controlling. Greater cooling capacity is achieved at warmer temperatures, and capacity decreases as temperature decreases. This makes linear rates-of-cooling impossible in relatively short time frames.
If the rate-of-cooling for a profile exceeds the cooling capacity of the instrument, one of three things must be done:
Lengthen the time between the two fixed temperature pointsDecrease the temperature change between the two fixed timesApply a combination of the two previous options.
When a profile data point with a specified tolerance is entered in the Profile Designer, software calculations are automatically made to deter­mine if the rate-of-cooling relative to the previously-entered point is within the instrument’s capability. It is assumed that the instrument can achieve the temperature specified by the previous point. If no tolerance is specified for that point, then this assumption may or may not be war­ranted. For this reason, it is possible to design a profile that the instru­ment is incapable of achieving. The software will only flag those points that are absolutely impossible to realize. This suggests that experience and experimentation are needed to properly design profiles which can be run successfully .
NOTE
The ASTM D 3829 and ASTM D 4684 profiles supplied with the MRVW software define non-toleranced points which are outside of the instrument’s capability, but these are merely necessary stepping stones which permit the instrument to attain proper temperature control at the subsequent temperatures that are toleranced.
Profile Designer test parameters
The Profile Designer displays important test parameters for Yield Stress and Viscosity testing. These values are editable from the Profile Editor. For all ASTM profiles in the profile library, these values have been preset in conformity with current ASTM specifications.
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ll
NOTE
When the user is designing an entirely new profile “from scratch”, the test parameters will default to ASTM D 4684 specifications. Copies or modifications of standard profiles will default to the parameters associ­ated with the ASTM method (D 3829 or D 4684).
Changing test parameters
T o change test parameters:
1. Open the Profile Designer.
2. Select the desired profile and click the Create ..., Copy ... or Edit ... button as desired. The Profile Editor window will open.
3. Enter appropriate test parameter values. See the chart below for information on default test parameters.
5. Make any other necessary changes to the profile; then save the profile by clicking the Save button from the Profile Editor window.
NOTE
The new settings will be effective for that profile and any copies or modifications based on that profile.
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CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 92
86
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CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
®
Instrument Company
2139 High Tech Road • State College, PA • 16803 • USA
Page 93
CHAPTER
87
15
MRV DATA TABLE ANALYSIS
The MRV Data Table analysis is designed to permit convenient viewing of data collected from samples which have been tested with the CMRV.
The sample analysis displays sample data in a tabular format. In addition to Sample identification (ID), the following data may be included:
Sample ID—Sample identification informationTest Date—Date the sample was measuredTest Time—Time the sample was measuredCell Num—Number of the test cell (1-9)Profile Name—Name of cooling profile used for testProf Start Date—Date the profile beganProf Start Time—Time the profile beganTemp Data File—The .ttd file associated with the sample testTechnician—Technician name (the individual logged in at the time
the test was completed)
Instrument Type—The instrument model identificationInstrument ID—The unique instrument identification informationInstrument S/N—The instrument model serial numberYield Stress —Yield Stress test resultY. S. Factor—Yield Stress factor for the profileTotal Yield Mass—Yield Stress total mass added during testTest Temp—Temperature at which the sample was testedTherm Reading—Reference thermometer value (input by user)Viscosity—Viscosity of sampleVisc T ime 1—Time elapsed during the viscosity testVisc Rev 1—Number of rotor revolutions during the viscosity testCell Constant—Percentage difference between calculated and
known viscosities
Viscosity Mass—Mass used to test for viscosity
Reporting options
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The MRV Data Table analysis can present data for any or all samples residing in the database. Several powerful filters may be used to create useful reports. These filters may be used by making selections from the tabbed property sheets found in the CMRV Analysis Configuration window. Once the appropriate filters have been designated, the resulting report configuration can be saved for future use.
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 94
88
Configuring the MRV Data Table
For general information on using analyses, see Chapter 13. To access and configure the MRV Data Table, follow the procedure below:
1. Select Analyses from the VISCPRO
®
primary menu options.
2. Select View Analysis ... from the Analyses menu. The Choose Analysis window will appear.
3. Double-click Basic Package (or click the adjacent “
”sign) from
the list of Available Analysis Packages.
4. Select MRV Data Table from the Basic Package report options.
The Choose Analysis window
5. Click on the Define and Open New Configuration radio button
NOTE
If you have already configured and saved an analysis, its name will appear in the list box on the right side of the window. If you click on an existing configuration and click OK, the analysis will be performed using the selected configuration settings. It will not be necessary to complete the remaining steps in this procedure.
6. Click OK. The CMRV Analysis Configuration window will appear.
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
(or verify that the option is selected).
The Sample Analysis Configuration window consists of three tabbed pages:
®
Instrument Company
Page 95
Date Filter—allows you to select date/time parameters for the
analysis (see Chapter 13 for additional details).
Sample Filter—allows you to select which tests will be included in
the analysis (see Chapter 13 for additional details).
MRV Report Filter—allows you to select what sample data will
appear in the Sample Data Table and how the data will be dis­played
7. Click on the tab corresponding to the filter you wish to set and complete configuration options per the instructions below:
89
Date/Sample filters
CMRV Report filter
Complete selection of Date and Sample Filter options per the instructions in Chapter 13.
T o select specific data for the analysis, click CMRV Report. Then click in the Column Name field to select desired data. You can also click the right mouse button in the Column Name field to delete or to insert additional columns of data. To change precision values for data, triple-click in the Precision field and type the number desired.
After individual options have been selected, use the related spin controls
to determine the appearance of data (precision/rounding, unit of measure, etc.) for viscosity, temperature and other selected items. Use the check boxes
to filter by data type (V iscosity, Yield
Stress, or both).
CMRV Report data filter options
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 96
90
8. When you have completed the configuration, click OK. The program
will prompt you to save the configuration.
9. Click Yes to save the configuration. The Save Configuration
window will appear.
NOTES
Exporting archived profile data
The Save Configuration window
10. Type the name of the new configuration in the Save As: field. Or click the name of a preexisting configuration in the Existing Con- figurations list box to replace the existing configuration with the new configuration settings.
11. Click OK. The analysis will be performed and displayed using the selected configuration settings.
You may click Cancel from the Save Configuration window to exit without saving configuration changes.
You may display several analyses simultaneously by repeating the instructions above. Use the tiling options available from the Window menu to display multiple analyses in the desired window format (horizon­tal, vertical or cascade view options are available).
T o export time/temperature data from a previous test (viscosity or yield stress), just configure an analysis for the data and right-click anywhere inside the data window for the analysis. Then click the Export T ime Temp Data popup menu option.
CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 97
CHAPTER
91
16
ERROR LOG TABLE ANALYSIS
The Error Log Table is designed as a troubleshooting tool to display error messages generated by the software during automatic processing of sample data.
The Error Log Table displays data in a tabular format. In addition to an error description, the following data may be included:
Time—Time at which the error occurredDate—Date at which the error occurredError Source—Source of errorInstrument ID—Instrument identification (if applicable)Sample ID—Sample identificationTray Index—Identifies the Sample Tray number (always “1” for the
CMR V instrument)
Smpl Index—Indicates the number of the test cell (if applicable)Bulb—This VISCPRO reporting option is not applicable to CMRV
analyses
Technician—Technician logged on at the time of the error
Reporting options
Configuring the Error Log analysis
The Error Log analysis can present data for any errors encountered during sample runs for which data resides in the database. Several powerful filters may be used to create useful Error Log reports. These filters may be used by making selections from the tabbed property sheets found in the Error Log Configuration window . Once the appropriate filters have been designated, the resulting report configuration can be saved for future use.
For general information on using analyses, see Chapter 13. To access and configure the Error Log Table, follow the procedure below:
1. Select Analyses from the VISCPRO
2. Select View Analysis ... from the Analyses menu. The Choose Analysis window will appear.
3. Select the Error Log Table from the list of analyses included in the Basic Package.
®
primary menu options.
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®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 98
92
Choosing the Error Log Table analysis
4. Click on the Define and Open New Configuration radio button (or verify that the option is selected).
NOTE
If you have already configured and saved an analysis, its name will appear in the list box on the right side of the window. If you click on an existing configuration and click OK, the analysis will be performed using the selected configuration settings. It will not be necessary to complete the remaining steps in this procedure.
5. Click OK. The Error Log Configuration window will appear. The Error Log Configuration window consists of tabbed pages with
filter options.
Date Filter—allows you to select date/time parameters for the
analysis (see Chapter 13 for additional details).
Error Filter—allows you to select which profiles/technicians/tests
will be included in the analysis (see Chapter 13 for additional details).
Error Report—allows you to select what sample data will appear in
the Error Log Table and how the data will be displayed.
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6. Click on the tab corresponding to the filter you wish to set and complete configuration options. Use the check boxes to select which data to include in the report.
7. When you have completed the configuration, click OK. The program will prompt you to save the configuration.
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 99
8. Click Yes to save the configuration. The Save Configuration window will appear.
93
NOTES
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The Save Configuration window
9. Type the name of the new configuration in the Save As: field. Or double-click the name of a preexisting configuration in the Existing Configurations list box to replace the existing configuration with the new configuration settings.
10. Click OK. The analysis will be performed and displayed using the selected configuration settings.
You may click Cancel from the Save Configuration window to exit without saving configuration changes.
You may display several analyses simultaneously by repeating the instructions above. Use the tiling options available from the Window menu to display multiple analyses in the desired window format (horizon­tal, vertical or cascade view options are available).
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
2139 High Tech Road • State College, PA • 16803 • USA
®
Instrument Company
Page 100
94
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CANNON
®
Mini-Rotary Viscometer CMRV-4500 Instruction & Operation Manual
Version 1.1e—October, 2011 • CANNON
®
Instrument Company
2139 High Tech Road • State College, PA • 16803 • USA
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