Can-Am 2009 DS 450, 2009 DS 450 X Operator's Manual

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219 000 590
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WARNING
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover
warningscan result in SEVEREINJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide,
SAFETY VIDEO
and on-product labels could cause
injury including the possibility of death!
WARNING
This vehicle may exceed the performance of other vehicles you may have ridden in the past. Take time to familiarize yourself with your new vehicle.
The following trademarks are the property of Bombardier Recreational Products Inc.:
Can-Am™ DS 450 Rotax XP-S
TM
®
TM
vmo2009-024 en AG ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2008 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
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FOREWORD
Congratulations on your purchase of a new Can-Am™ ATV. It is backed by the BRP warranty and a network of autho­rized Can-Am dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your sat­isfaction. He has taken training to per­form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took pos­session. If you need more complete servicing information, please ask your dealer.
Atdelivery,youwerealsoinformedof the warranty coverage and signed the
PREDELIVERY CHECK LIST
your new vehicle was prepared to your entire satisfaction.
to ensure
Know Before you Go
To learn how to reduce the risk for you or bystanders being hurt or killed, read the following sectionsbefore you oper­ate the vehicle:
SAFETY INFORMATION
– –
VEHICLE INFORMATION
We highly recommend that you take a safety riding course. Please check your dealer or local authorities for avail­ability in your area.
Keep this Operator's Guide in the vehi­cle so that you can refer to it for things such as maintenance, troubleshooting and instructing others.
.
Safety Messages
The types of safety messages, what they look like and how they are used in this guide are explained as follows:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazard
situation which, if not avoided, could result in minor or moderate injury.
NOTICE
which, if not followed, could severe­ly damage vehicle components or other property.
About this Operator's Guide
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use of the product.
Note that this guide is available in sev­eral languages. In the event of any dis­crepancy, the English version shall pre­vail.
If you want to view and/or print an ex­tra copy of your Operator's Guide, sim­ply visit the following website www. operatorsguide.brp.com.
The informations contained in this doc­ument are correct at the time of publi­cation. BRP, however, maintains a pol­icy of continuous improvement of its products without imposing upon itself any obligation to install them on prod­ucts previously manufactured. Due to late changes, some differences be­tween the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or
Indicates an instruction
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FOREWORD
change specifications, designs, fea­tures, models or equipment without incurring any obligation upon itself.
This Operator's Guide and the
VIDEO
when it's sold.
should remain with the vehicle
SAFETY
While reading this Operator’s Guide, reminder that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
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WARNING
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TABLE OF CONTENTS
FOREWORD .......................................................................... 1
KnowBeforeyouGo............................................................. 1
SafetyMessages................................................................. 1
About this Operator's Guide .................................................... 1
SAFETY INFORMATION
GENERALPRECAUTIONS.......................................................... 8
Avoid Carbon Monoxide Poisoning ............................................. 8
AvoidGasolineFires andOtherHazards ....................................... 8
AvoidBurnsfromHotParts ..................................................... 8
AccessoriesandModifications ................................................. 8
SPECIALSAFETYMESSAGES .................................................... 9
EuropeanCommunity .......................................................... 11
OPERATIONWARNINGS.......................................................... 12
RIDINGTHEVEHICLE.............................................................. 36
Pre-RideInspection............................................................. 37
Clothing.......................................................................... 38
Carrying Loads .................................................................. 39
RecreationalRiding ............................................................. 40
Environment..................................................................... 40
DesignLimitation ............................................................... 41
Off-HighwayOperation......................................................... 41
General Operating and Safety Precautions ................................... 41
Riding Techniques............................................................... 42
HANG TAG........................................................................... 48
IMPORTANTONPRODUCTLABELS ............................................ 49
VEHICLE INFORMATION
CONTROLS/INSTRUMENT/EQUIPMENTS .................................... 54
1)ThrottleLever................................................................. 56
2)Front BrakeLever ............................................................ 56
3)ClutchLever .................................................................. 57
4)ParkingBrakeLever.......................................................... 57
5)HeadlightsDimmerSwitch.................................................. 58
6)TurnSignalSwitch............................................................ 59
7)Engine StopSwitch .......................................................... 59
8)HornButton................................................................... 59
9)HazardWarningButton ...................................................... 59
10)EngineStartButton......................................................... 60
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TABLE OF CONTENTS
CONTROLS/INSTRUMENT/EQUIPMENTS (cont’d)
11)MultifunctionGauge........................................................ 60
12)IgnitionSwitch .............................................................. 63
13)IndicatorLamps............................................................. 63
14)GearshiftPedal.............................................................. 64
15)ToolKit....................................................................... 64
16)SeatLatch ................................................................... 64
17)BrakePedal.................................................................. 65
18)VehicleLock................................................................. 65
FUEL.................................................................................. 67
Recommended Fuel ............................................................ 67
Fueling Procedure............................................................... 67
OPERATINGINSTRUCTIONS..................................................... 68
OperationDuringBreak-InPeriod.............................................. 68
StartingtheEngine.............................................................. 68
Shiftingthe Transmission....................................................... 69
Stopping theEngine ............................................................ 69
Post-OperationCare............................................................ 71
WhattoDo ifVehicleisTurnedOver .......................................... 71
WhattoDo ifVehicleisImmersedinWater .................................. 71
TUNEYOURRIDE .................................................................. 72
SuspensionAdjustmentsGuideline........................................... 72
Front Suspension Adjustments................................................ 72
RearSuspensionAdjustments................................................. 73
SuspensionFactorySettings................................................... 74
VEHICLETRANSPORTATION..................................................... 77
MAINTENANCE INFORMATION
MAINTENANCESCHEDULE ...................................................... 80
5-HourEngineOilandFilterReplacement .................................... 85
10-HourInspection.............................................................. 85
MAINTENANCEPROCEDURES .................................................. 86
EngineOil........................................................................ 86
EngineCoolant .................................................................. 89
AirFilter.......................................................................... 92
AirFilterHousing................................................................ 93
MufflerSparkArrester.......................................................... 94
Radiator.......................................................................... 95
GearshiftPedal.................................................................. 95
Clutch ............................................................................ 96
ThrottleCable ................................................................... 98
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TABLE OF CONTENTS
MAINTENANCE PROCEDURES (cont’d)
ThrottleLever ................................................................. 100
SparkPlugs .................................................................... 101
Battery ......................................................................... 101
Fuses........................................................................... 102
Lights........................................................................... 103
IndicatorLamps ............................................................... 105
DriveChain .................................................................... 106
DriveChainSlider ............................................................. 107
DriveChainSprockets ........................................................ 107
Tires/Wheels .................................................................. 107
FrontWheelBearings......................................................... 109
RearAxle....................................................................... 109
Suspensions................................................................... 109
Brakes.......................................................................... 110
Body............................................................................ 112
Frame .......................................................................... 112
STORAGEANDPRESEASON PREPARATION................................ 113
TECHNICAL INFORMATION
VEHICLEIDENTIFICATION ...................................................... 116
Vehicle Identification Number................................................ 116
EngineIdentificationNumber................................................ 116
Compliance Label............................................................. 116
DECLARATIONCEOF CONFORMITY.......................................... 117
SPECIFICATIONS................................................................. 118
CONVERSIONCHART ........................................................... 122
TROUBLESHOOTING
TECHNICALGUIDELINES ....................................................... 124
MULTIFUNCTIONGAUGEDISPLAYMESSAGES ........................... 128
BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM
WARRANTY
TM
ATV . . 130
TM
ATV ..... 135
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TABLE OF CONTENTS
BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009
TM
CAN-AM
ATV................................................................... 139
PRIVACY OBLIGATION/DISCLAIMER......................................... 143
CHANGEOFADDRESS/OWNERSHIP......................................... 144
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SAFETY
INFORMATION
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SAFETY INFORMATION
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GENERAL PRECAUTIONS
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing car­bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu­sion and eventually death.
Carbon monoxide is a colorless, odor­less, tastelessgas that may be present even if you do not see or smell any en­gine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or daysin enclosed or poorly ventilated areas. If you experience any symp­toms of carbon monoxide poisoning, leave the area immediately, get fresh air and seek medical treatment.
To prevent serious injury or death from carbon monoxide:
– Never run the vehicle in poorly ven-
tilated or partially enclosed areas such as garages, carports or barns. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
– Never run the vehicle outdoors
where engine exhaust can be drawn into a building through openings such as windows and doors.
flame many feet away from the en­gine. To reduce the risk of fire or explo­sion, follow these instructions:
– Refuel outdoors in a well ventilated
area away from flames, sparks, any­one smoking and other sources of
ignition. – Never add fuel with engine running. – Never top off the fuel tank. Leave
some room for the fuel to expand
with temperature changes. – Wipeupanyspilledfuel. – Never start or operate the engine
with the fuel cap removed. – Use only an approved red gasoline
container to store fuel.
Gasoline is poisonous and can cause injuryor death.
– Never siphon gasoline by mouth. – If you swallow gasoline, get any in
your eye or inhale gasoline vapor,
see your doctor immediately.
If gasoline spills on you, wash with soap and water and change your clothes.
Avoid Burns fromHot Parts
The exhaust system and engine be­come hot during operation. Avoid con­tact during and shortly after operation to avoid burns.
Avoid Gasoline Fires and Other Hazards
Gasoline is extremely flammable and highly explosive. Fuel vapors can spread and be ignited by a spark or
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Accessories and Modifications
Do not make unauthorized modifica­tions, or use attachments or acces­sories that are not approved by BRP. Since these changes have not been tested by BRP, they may increase the risk of crashes injuries, and they can make the vehicle illegal.
See your authorized Can-Am dealer for available accessories for your vehicle.
SAFETY INFORMATION
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SPECIAL SAFETY MESSAGES
WARNING
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles andcars. Acollisionorrollovercanoccurquickly,evenduringroutine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
WARNING
SEVERE INJURY OR DEATH can result if you do not follow these instruc-
tions:
– Read this Operator's Guide and all on-product warning labels carefully
and follow theoperating procedures described. Watch and pay attention to the
– Never operate this vehicle without proper instruction. Take a training
course. All operators should receive training from a certified instructor. Contact an authorized Can-Am dealer for more information.
– Always follow this age recommendation: A person under 16 years old
should never operate this vehicle.
– Never operate at excessive speeds. Always go at a speed that is proper
fortheterrain, visibility, and operating conditions,and your experience. – Never carry a passenger on this vehicle. – Never operate this vehicle on any paved surfaces unless it is for short
distances, at reduced speed and in order to move the vehicle from an
off-road location to another. – Always respect the road traffic laws when you operate this vehicle on the
roadway, even a dirt or gravel road. – Never take place on this vehicle without wearing an approved helmet
that fits properly. You should also wear eye protection (goggles or face
shield), gloves, boots, long sleeved shirt or jacket, and long pants. – Never ridethis vehicleunderthe influence of alcohol or drugs. They slow
reaction time and impair judgement. – Never attempt wheelies, jumps, or other stunts. – Always go slowly and be extra careful when operating on unfamiliar ter-
rain. Always be alert to changing terrain conditions when operating this
vehicle. – Always keep bothhands on thehandlebars andboth feeton the footpegs
of the vehicle during operation. – Using footprotectors instead of footpegs as a resting area during opera-
tion may lead to foot protector breakage. Your foot or leg may come into
contact with the rearwheels, which could injure youorcauseanaccident.
Never use foot protectors as a resting area.
SAFETY VIDEO
before operation.
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SAFETY INFORMATION
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SPECIAL SAFETY MESSAGES
WARNING
– Never operate on excessively rough, slippery or loose terrain until you
have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especiallycautiouson these kinds of terrain.
– Always follow proper procedures for turning as described further in this
Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
– Never operate this vehicle on hills too steep for the vehicle or for your
abilities. Practice on smaller hills before attempting larger hills.
– Always follow proper procedures for climbing hills as described further
in this Operator's Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
– Always follow proper procedures for going down hills and for braking
on hills as described further in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
– Always follow proper procedures for crossing the side of a hill as de-
scribed further in this Operator's Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill until you have mastered the turning technique described in this Operator's Guide on level ground. Avoid crossing the side of a steep hill if possible.
– Always use proper procedures if you stall or roll backwards when climb-
ing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.
– Always check for obstacles before operating in a new area. Never at-
tempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described furtherin this Operator's Guide.
– Always be careful when skidding or sliding. Learn to safely control skid-
ding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cau­tious in order to reduce the chance of skidding out of control.
– Never operate this vehicle in fast flowing water or in water deeper than
that specified in this Operator's Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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SAFETY INFORMATION
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SPECIAL SAFETY MESSAGES
WARNING
– Never exceed the stated load limits for this vehicle including operator, all
other added accessories. – Always inspect and confirm the safe operating condition of your vehicle
prior to ride. Always followthe inspection and maintenance procedures
and schedules described in this Operator's Guide. – Always use the tire size and type specified further in this Operator's
Guide. Always maintain proper tire pressure as described further in this
Operator's Guide. – Never modify this vehicle through improper installation or use of acces-
sories. Only use BRP's approved accessories. NEVER install apassenger
seat or use the cargo area to carry a passenger.
European Community
This warning applies only in the European Countries where on road usage is allowed.
WARNING
On road use:
– Thisvehicle isbuiltforOFF-ROADpurposesonly. Itmay beusedfor short
distances on paved surfaces at reduced speed, in orderto move the vehi-
cle from an off-road location to another. – When driving this vehicle on roads, always refrain from speeding and
substantially reduce vehicle speed when turning. – Failure to do so can cause a loss of vehicle control, possibly resulting in
serious injury.
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SAFETY INFORMATION
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OPERATION WARNINGS
NOTE: The following illustrations are general representations only. Your model may differ.
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators shouldcomplete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Can-Am dealer.
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SAFETY INFORMATION
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V00A01Q
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in aserious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A02Q
WARNING
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
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SAFETY INFORMATION
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V00A04Q
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
If a road usage is allowed in your area, operate your vehicle on paved sur­faces only for short distance and for the only purpose of moving the vehicle from an off-road usage to another.
Always operate your vehicle at low speed (never exceed 65 km/h) and reduce the speed before making a turn.
Always respect all road traffic laws when operating your vehicle on public roads or streets.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A06Q
WARNING
POTENTIAL HAZARD
Riding thisvehicle without wearing an approved helmet,eye protection and protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– Riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident.
– Riding without eye protection can result in an accident and increases the
chances of a severe injury in the event of an accident.
– Ridingwithoutprotective clothing increases the chances of severe injury
in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
– Eye protection (goggles or face shield) – Gloves and boots – Long sleeved shirt or jacket –Longpants.
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SAFETY INFORMATION
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V00A07Q
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Couldresultinanaccidentordeath.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A08Q
WARNING
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is properforthe terrain, visibility andoperat­ing conditions, and your experience. The maximum speed authorized with this vehicle is 65 km/h. Always reduce speed before making a turn.
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SAFETY INFORMATION
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V00A09Q
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle every time prior to use it to make sure the vehi­cleisinsafeoperatingcondition.
Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.
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SAFETY INFORMATION
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OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Breaking through the ice can lead to severe injury or death.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before youare sure theiceis thick enoughand sound enough to support thevehicleand its load, as well as the forcethatiscreatedbyamovingvehicle.
WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduceyour abilityto control the vehi­cle or could cause you to lose your balance and fall off the vehicle. If you re­move a foot fromthefootrests, your footor legmay comeinto contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet during vehicle operation.
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SAFETY INFORMATION
on the footrests
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V00A0CQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A0DQ
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control,which couldresultin an acci­dent, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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SAFETY INFORMATION
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V00A0EQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always followproperproceduresforturningasdescribed further inthisOp­erator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
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SAFETY INFORMATION
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OPERATION WARNINGS
WARNING
V00AQQ
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abili­ties.
Practice on smaller hills before attempting larger hills.
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SAFETY INFORMATION
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V00A0FQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operator's Guide.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shiftyourweightforward. Never open the throttle suddenly or make sudden gear changes. The vehi-
cle could flip over backwards. Never go overthe top of any hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A0GQ
WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described further in this Operator's Guide.
NOTE: A special technique is required when braking as you go down a hill. Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
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SAFETY INFORMATION
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V00A0HQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle aroundonanyhill until you have mastered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
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SAFETY INFORMATION
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OPERATION WARNINGS
WARNING
V00A0IQ
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the frontbrake gradually. When fully stopped, apply rear brake as well and lock parking brake. Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
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SAFETY INFORMATION
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V00A0JQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper proceduresas described
further in this Operator's Guide.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A0KQ
WARNING
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to
overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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SAFETY INFORMATION
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V00A0LQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tiresmay float,causinglossof tractionand loss of control,whichcouldlead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
Check water depth and current before you attempt to cross any water. Wa­ter should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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SAFETY INFORMATION
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OPERATION WARNINGS
V00A0OQ
WARNING
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with improperor uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator's Guide for this vehicle.
Always maintain propertire pressure as described further inthis Operator's Guide.
Always replace wheels or tires that are damaged.
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SAFETY INFORMATION
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V00A0NQ
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci­dent.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.
Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty. In addition, cer­tain modifications including the removal of engine or exhaust components are illegal under most laws.
____________
SAFETY INFORMATION
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OPERATION WARNINGS
V02A02Q
WARNING
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo. Allow greater distancefor braking. Always follow the instructions in this Operator's Guide for carrying cargo.
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34
SAFETY INFORMATION
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V03M01Q
POTENTIAL HAZARD
OPERATION WARNINGS
WARNING
Transporting flammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport flammable or dangerous material.
While reading this Operator’s Guide, reminder that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
____________
WARNING
SAFETY INFORMATION
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RIDING THE VEHICLE
To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you MUST follow. Some may be new to you while others may be common sense or obvious.
Please take the time to study this Operator's Guide and all on-product warning la­bels as well as the pletely describe what you should know about this vehicle before riding it.
Whether you area new user or an experienced rider, it is importantforyour person­al safety that you know the controls and features of this vehicle. Equally important is knowing how to properly ride.
Information in this Operator's Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs or a recognized ATV training organization.
BRP does not recommend that anyone under the age of 16 drive this vehicle. For the child's safety, we strongly recommendyou also follow and enforce this recom­mendation. You are the sole judge of a rider's capability to understand the risks and operate a vehicle safely.
Persons withcognitive or physicalimpairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury including death.
SAFETY VIDEO
that came with this vehicle. They more com-
Not all vehicles are the same. Each has its own unique performance characteris­tics, controls and features. Each will ride and handle differently.
Become completely familiar with the operational controls and the general opera­tion of the vehicle before venturing into off road conditions. Practice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. Higher speeds require greater experience, knowledge and suitable riding conditions.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season.
Riding on sand is different than riding on snow or through forests or marshes. Each location may require a greater degree of awareness and skills. Show good judgement. Always proceed with caution. Please do not take any unnecessary risks that could leave you stranded or possibly injured.
Never assume that the vehicle will go everywhere safely. Sudden changes in ter­rain caused by holes, depressions, banks, softer or harder “ground” or other irreg­ularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehicle does begin to topple or tipover, the best advice is to immediately get off... AWAY from the direction of the tipover!
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SAFETY INFORMATION
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RIDING THE VEHICLE
Pre-Ride Inspection
WARNING
Perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or crash. See an authorized Can-Am dealer if necessary.
Before using this vehicle, the operator should always:
– Remove the vehicle lock. – Apply parking brake and check if it operates properly. – Check tire pressure and condition. – Check wheels and bearings for wear and damage. – Check location of controls and ensure they work properly. – Verify if steering operates freely. – Activate throttle control lever several times to ensure it operates freely. It must
return to idle position when released.
– Activate the brake levers and brake pedal to make sure the brakes fully apply.
Levers and pedal must fully return when released. – Ensure front brake lever position is adjusted to suit drivers hand. – Check all brake line fittings for tightness and against leaks. – With parking brake correctly applied, activate the clutch lever. It must fully re-
turn when released. – Inspect skid plate condition, replace if damaged. – Check clutch for proper adjustment. – Check drive chain for adjustment and lubrication. – Check sprockets for wear and damages. – Check tightening of rear axle fasteners. – Check swing arm, if any lateral play is detected DO NOT USE THE VEHICLE. – Check fuel, oil and coolant levels. – Clean air filter. – Check for oil leaks on the engine, oil tank and transmission. – Clean headlights, turn signal lights and taillight. – Ensure seat is properly latched. If not, remove seat and check latch mechanism
andpinforwear. SeeanauthorizedCan-Amdealer
aged. – If you transport cargo, respect load capacity. Ensure cargo is properly secured
to the vehicle. – Look and feel for loose parts while engine is off. Check fasteners. – Ensure the path of travel is free of persons and obstacles.
forpartsreplacement ifdam-
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SAFETY INFORMATION
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RIDING THE VEHICLE
– Check operation of ignition switch, engine start button, engine stop switch,
headlights, taillight, turn signal lights and indicator lights. – Check operation of turn signal switch as well as hazard warning button. – Start engine, remove parking brake and drive forward slowlya few feet then ap-
ply all brakes individually to test them.
Correct any problem you may have found before riding. See an authorized Can-Am dealer if necessary.
Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route. The operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sunglasses may be required. Different colored lenses available for goggles or sun glasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.
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SAFETY INFORMATION
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Approved
helmet
Eye protection
Rigid chin
guard Chest
protector
Long
sleeves
Gloves
Long, sturdy
pants
RIDING THE VEHICLE
Boots
V00A0RN
Carrying Loads
Any load carried on the vehicle will affect the handling, stability and braking dis­tance of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware that the “load” may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid covering and obstructing the headlights or taillight with the cargo.
This vehicle is designed specifically to carry anoperator only. Even with a long seat that provide unrestricted operator movements, it is not designed nor intended to carry passenger(s). Carrying passenger(s) may affect the stability and your control of the vehicle.
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SAFETY INFORMATION
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RIDING THE VEHICLE
MAXIMUM LOAD
Total vehicle load
allowed
100 kg
Includes operator, all other loads and
added accessories
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.
Join a local ATV club. it willprovide you with a map and adviceor inform you where you can ride. If a club doesnotexistinyour area, help to start one. Groupriding and club activities provide a pleasurable, social experience.
Always keep a safe distance from other riders. Your judgment of speed, ter­rain conditions, weather, mechanical condition of your vehicle and the “trust in judgment” you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized vehicle, cannot stop “on a dime”.
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over forest crops or shrubs... nor cut down trees ortake down fencing... nor spin your wheels and destroy the terrain. “Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and ob­serve quietly and with caution. It will be one of the better memories of your life.
Observe the rule... “what you take in, carry out”. Do not litter. Do not start camp­fires unless you have permission to do so... and then only... away from dry areas. The hazards you may createon the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain the permission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again behind you.
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SAFETY INFORMATION
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RIDING THE VEHICLE
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muf­fling system, or remove any of its components.
Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
An operator who takes a vehicleoff-roadshouldalways exercise the utmost carein selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely famil­iar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
GeneralOperating and Safety Precautions
Care, caution, experience and driving skill are the best precautions against the haz­ards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an ob­stacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if the controls do not function normally. When stopped or parked, always apply the parking brake. This is especially impor-
tant when parking on a slope. On very steep inclines or if the vehicle is carrying car­go, the wheels should be blocked using rocks or bricks.
Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tipover can occur.
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SAFETY INFORMATION
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RIDING THE VEHICLE
The same situation may apply if an embedded object causes the front of the vehi­cle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so.
It is also wise to know the terrain condition on the other side of the hill or bank. All too often there exists a sharp drop-off that is impossible to negotiate or descend.
Downhill Driving
This vehicle canclimb steeper slopes that it can descend safely. Therefore, it is es­sential to assure that a safe route exists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could “toboggan” the ve­hicle. Maintain steady speed and/or accelerate slightly to regain control.
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addition, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not at­tempt to turn the vehicle downhill with the slide. Avoid all objects or depressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
Drop-Offs
This vehicle will“bottom-out” and usually stop if eitherthe front or rearwheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tipover.
WARNING
Avoid negotiating drop-offs. Select an alternate route.
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designedforjumping nor can it, or you, absorb the energy ofhigh impacts such as jumping. Performing “wheelies” can cause the vehicle toflip over onto you. Both practices havea high risk for youand should be avoidedat all times.
To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
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SAFETY INFORMATION
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RIDING THE VEHICLE
V00A0UL
Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting” or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.
If a road usage is allowed in your area, operate your vehicleon paved surfaces only for short distance and for the only purpose of moving the vehicle from an off-road usage to another. Always operate your vehicle at low speed (never exceed 65 km/h) and reduce the speed before making a turn. Always respect all road traffic laws when operating your vehicle on public roads or streets. If you have to cross a road, the lead driver should get off his vehicle then observe and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you off the vehicle.
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SAFETY INFORMATION
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RIDING THE VEHICLE
V00A0VL
Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary. If in doubt, do not attempt to cross.
Ice will also affect the control of the vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle.
Riding in snow may affect the brakes stopping ability. Safely reduce speed and allow greater distance for braking. Snow projection may cause ice build up or snow accumulation on brake components and controls. Apply brakes frequently to prevent ice or snow accumulation. Carefully inspect the brake system before each ride and always keep brake pedal, footrests, floor boards and brake levers freeofsnowandice.
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the v or become “bogged” down. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions.
ehicle to slide, drop off
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SAFETY INFORMATION
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RIDING THE VEHICLE
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flagcan snag and rebound on your body if caught,do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tipover especially at high speeds. In addition, braking distance may be a effected. Remember that “gunning” the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail” should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and depressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momen­tum and do not “gun” the throttle. Hold handlebar firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
When stopped or parked always applythe parking device. This is especially impor­tant when parking on a slope. On verysteep inclines orifthe ATV is carring a cargo, the wheels should be blocked using rocks or bricks.
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SAFETY INFORMATION
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RIDING THE VEHICLE
Uphill
Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speedsince this may cause the front of the vehi­cle to lift from the ground and fall back on you. Ifthe hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Dismount then use the “U” turn or “K” turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its ro­tating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride over the crest of the hill at highspeed. Obstacles, including sharp drop­offs, may exist.
V00A0XL
Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compressionor in neutral gear.
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SAFETY INFORMATION
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RIDING THE VEHICLE
V00A0YL
Side Hilling
This isone of the most risky types of riding since it may drastically change the bal­ance of the vehicle. Itshouldbe avoided wherever possible. If it is necessary to do so however, it is important thatyou ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple. Do not try to stop or save the vehicle from damage.
V00A0ZL
While reading this Operator’s Guide, reminder that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
____________
WARNING
SAFETY INFORMATION
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Page 50
HANG TAG
This vehicle comeswith a hang tag and labels containing important safety informa­tion.
Any person who rides this vehicle should read and understand this information be­fore riding.
NEVER USE UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL.
vmo2009-007-100_en
 with a passenger - passengers affect balance and steering and increase risk of losing control.
 be careful on paved surfaces - pavement may seriously affect handling and control.
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SAFETY INFORMATION
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Page 51
IMPORTANT ON PRODUCT LABELS
The following labels areonyourvehicle and they should be considered perma­nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer.
NOTE: The following illustrations used in this Operator's Guide are a general representation only. Your model may differ.
vmo2008-011-021_a
1. Label 1 location
NEVER USE UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL.
vmo2009-003-007_aen
LABEL 1
V01M02Z
LABEL 2
vmo2008-018-030_a
1. Label 2 location
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SAFETY INFORMATION
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Page 52
IMPORTANT ON PRODUCT LABELS
V01M07Z
LABEL 3
vmo2008-011-023_d
1. Label 4 location
vmo2008-011-023_c
1. Label 3 location
Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or DEATH.
ALWAYS maintain proper tire pressure as shown.
NEVER set tire pressure below minimum. It could cause the tire to
disloge from the rim.
NEVER exceed the vehicle load capacity of xxx kg (xxx lb)
Including weight of operator and accessories.
LOAD UP TO
xxx kg
(xxx lb)
COLD TIRE PRESSURE FRONT MAX: xx.x kPa (X PSI) MIN: xx.x kPa (X PSI)
REAR MAX: xx.x kPa (X PSI) MIN: xx.x kPa (X PSI)
vmo2008-018-035_aen
LABEL 5
vmo2008-011-025_d
1. Label 5 location
vmo2009-005-007_en
LABEL 4
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SAFETY INFORMATION
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vmo2008-011-090
LABEL 6
IMPORTANT ON PRODUCT LABELS
vmo2008-018-029_a
1. Label 7 location
vmo2008-011-025_e
1. Label 6 location
DRIVE CHAIN MUST BE WELL ADJUSTED AND LUBRIC ATED. FREE PL AY IS xx mm (x/x") WITH DRIVER ON VEHICLE. SEE OWNERS MANUAL FOR COMPLETE INSTRUCTIONS.
vmo2008-011-088_en
LABEL 7
DRIVE CHAIN
xx mm (x/x")
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SAFETY INFORMATION
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IMPORTANT ON PRODUCT LABELS
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SAFETY INFORMATION
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Page 55
VEHICLE
INFORMATION
_____________________
53
Page 56
CONTROLS/INSTRUMENT/EQUIPMENTS
1817
vmo2008-018-033_c
While reading this Operator’s Guide, reminder that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
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54
WARNING
Page 57
CONTROLS/INSTRUMENT/EQUIPMENTS
15
16
vmo2008-018-032_b
3
14
11 4
2
1
vmo2008-018-031_a
1312
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Page 58
CONTROLS/INSTRUMENT/EQUIPMENTS
vmo2008-018-028_a
vmo2008-011-001_a
1. Throttle lever
2. To accelerate
3. To decelerate
WARNING
Always release the throttle when shiftinggears. Shifting gears with­out releasing the throttle, could cause loss of control including the vehicle to overturn and mechani­cal damages.
vmo2008-018-022_b
NOTE: This section gives basic func­tions of the various controls of your vehicle. For more details on how to operate one control in conjunction with some others, refer to
STRUCTIONS
further in this section.
OPERATING IN-
1) Throttle Lever
When depressed, it increases the en­gine speed that allows the engage­ment of the transmission on the se­lected gear when clutch is engaged.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
2) Front Brake Lever
When compressed, the front brakes are applied.
When released, it should automatically return to its original position.
Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
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Page 59
vmo2008-011-002_a
TYPICAL
1. Brake lever
2. To apply brake
Brake Lever Adjustment
CONTROLS/INSTRUMENT/EQUIPMENTS
3) Clutch Lever
When depressed, the clutch is disen­gaged.
When released, the clutch is engaged.
The brake lever can be adjusted to suit operator preferences. Turn adjust­ment cam from position 0 to 4, posi­tion 0 being the position with the brake lever farther from the handlebar.
Validate brake lever adjustment po­sition when seated on the vehicle by using the lower number on the adjust­ment cam.
vmo2008-011-004_a
TYPICAL
1. Clutch lever
2. To disengage
3. To engage
WARNING
Always release the throttle when shiftinggears. Shifting gears with­out releasing the throttle, could cause loss of control including the vehicle to overturn and mechani­cal damages.
4) Parking Brake Lever
When applied, it prevents the vehicle from moving. Useful when the brake needs to be locked. For example, dur­ing transportation or when the vehicle is not in operation.
vmo2008-011-003_a
TYPICAL
1. Adjustment cam
2. Brake lever
3. Adjustment position, when seated on the vehicle
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CONTROLS/INSTRUMENT/EQUIPMENTS
vmo2008-018-013_b
1. Parking brake lever
WARNING
Always use the parking brake when the vehicle is not in opera­tion.
To engage mechanism: Pull parking
brake lever until it is locked in place.
vmo2008-018-013_a
OFF POSITION
WARNING
Make sure parking brake is fully disengaged before operating the vehicle. Riding the vehicle with a continuous pressure on the brakes may cause damage to the brake system and cause loss of braking capacity and/or fire.
5) Headlights Dimmer Switch
This switch allows selection of head­lights beam.
vmo2008-018-014_b
ON POSITION
1. Parking brake lever
2. Pull to apply parking brake
NOTICE
Ensure when the park­ing brake is applied that the vehicle stays securely in place.
To release mechanism: Push parking
brake back in place. Brake lever should return to rest position. Always release parking brake before riding.
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58
vmo2008-018-023_a
HEADLIGHT FUNCTIONS DIMMER SWITCH POSITIONS
1. Dimmer switch
2. High beam
3. Low beam
4. Dot mark
Page 61
6) Turn Signal Switch
Thisswitchisusedtoactivateturnsig­nal lights.
vmo2008-018-021_b
1. Turn signal switch
CONTROLS/INSTRUMENT/EQUIPMENTS
vmo2008-018-021_a
ENGINE STOP SWITCH POSITIONS
1. Engine stop switch
2. OFF
3. RUN
4. Dot line
8) Horn Button
To activate the turn signal lights, push the switch button on the right or left side, depending on which direction you picked. Reposition the switch in the middle when the maneuver is com­pleted.
7) Engine Stop Switch
This switch is used to stop engine and as an emergency control.
To stop engine, fully release throttle leverthenusetheenginestopswitch.
All operators of this vehicle should fa­miliarize themselves with the function of the engine stop switch by using it several times on first outing and when­ever stopping the engine thereafter. This engine cut-out procedure will be­come a reflex and will prepare opera­tors for emergencysituations requiring its use.
This button is used to sound the horn.
vmo2008-018-021_c
1. Horn button
9) Hazard Warning Button
Thisswitchisusedtoactivatesimul­taneous flashing of all the turn signal lights. To be used when the vehicle is stationary to indicate that the vehicle is temporarily obstructing traffic.
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CONTROLS/INSTRUMENT/EQUIPMENTS
vmo2008-018-022_a
1. Hazard warning button
Press the hazard warning button once to activate the device. Press once again to deactivate.
The hazard warning indicator light will blink to indicate that hazard warning lights are working.
vmo2008-018-021_d
1. Engine start button
11) Multifunction Gauge
This vehicle is equipped with an elec­tronic multifunction gauge.
WARNING
Never adjust or set functions on the multifunction gauge while rid­ing the vehicle.
The functions on this gauge are:
vmo2008-018-024_a
1. Hazard warning indicator light
10) Engine StartButton
Button used to start theengine. Press and hold to start engine. Re-
lease immediately after engine is start­ed.
Refer to
OPERATING INSTRUCTIONS
the tion for complete procedure on how to start the engine.
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60
STARTING THE ENGINE
vmr2007-050-002_m
1. Multifunction display selector button
2. Multifunction display
3. Check engine indicator lamp
4. High beam indicator lamp
5. MPH, km/h indicator lamp
6. Flasher/hazard signal indicator lamp
in
sec-
Page 63
CONTROLS/INSTRUMENT/EQUIPMENTS
Unit Selection (MPH vs km/h)
The speedometer, odometer and trip meter are factory preset in miles but it is possible to change them to kilo­meter reading. Contact an authorized Can-Am dealer.
Multifunction Display (Normal Display Mode)
After vehicle startup, the normal dis­play mode shows either:
– Vehicle speed – Engine revolution per minute (RPM) – Both parameters simultaneously
(combined mode).
Speed Mode
In this mode, the display shows the speed of the vehicle either in km/h or in MPH.
Combined Mode
In this mode, the display shows the speed of the vehicle and the engine RPM.
vmo2008-018-010_a
1. Vehicle speed
2. Engine RPM
Mode Change
To change from one display to the oth­er, proceed as follows.
1. Turn ignition key to ON. Wait until “greeting message” is finished.
vmo2008-018-008
RPM Mode
In this mode, the display shows the en­gine RPM.
2. Press and release selector button once to display OD (odometer).
vmo2008-018-009
3. Press selector button and HOLD for 2 seconds. This will change the displayed mode to either Speed, RPM or Combined.
4. To select another mode, repeat steps 2 and 3 until you get the mode desired.
vmo2008-018-009
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61
Page 64
CONTROLS/INSTRUMENT/EQUIPMENTS
Multifunction Display (Temporary Display Mode)
Press and release selector button to change the normal display mode to the following temporary mode:
–Odometer – Trip meter (resettable) – Hour meter (resettable) – Vehicle hour meter.
vmr2007-050-002_n
1. Selector button
Hour Meter (trip time)
The hour meter records vehicle run­ning time when the electrical system isactivated. Itcanbeusedtoestablish traveling time between 2 way points for instance.
Push and HOLD display selection but­ton for 2seconds to reset the hour me­ter.
Hour Meter (engine hours)
The hour meter records engine running time.
Multifunction Display Messages
Refer to
TROUBLESHOOTING
sec-
tion.
Indicator Lamps
The gauge will display the selected mode for 10 seconds then will return to the normal display mode.
While in a resettable mode, push and HOLD selector button for 2 seconds to reset it.
Odometer (ODO)
Odometer records the total distance travelled either in miles or kilometers.
Trip Meter (trip)
The trip meter records distance trav­elled since it has been reset. Distance travelled is displayed either in miles or kilometers.
It can be used to establish a fuel tank range or distance between 2 way points for instance.
Push and HOLD display selection but­ton for 2 seconds to reset the trip me­ter.
vmr2007-050-002_o
1. Check engine indicator lamp
2. High beam indicator lamp
3. Flasher/hazard signal indicator lamp
4. MPH or km/h indicator lamp
When this indicator is ON, it in­dicates an engine fault code, look for message at multifunc­tion display. When this indicator blinks, it in­dicates that the LIMP HOME mode is activated, refer to
TROUBLESHOOTING
for more
details.
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62
Page 65
CONTROLS/INSTRUMENT/EQUIPMENTS
When this indicator is ON, it indicates that high intensity is selected on the headlights and that ignition key is in LIGHTS po­sition.
When this indicator is blinking, it indicates the flasher/hazard is activated.
The proper lamp turns on to in­dicate the unit the speedometer uses.
12) Ignition Switch
Key-operated 3 position switch.
The ON without headlights position turns on the taillight.
The ON with headlights position turns on the taillight and the headlights.
On both positions, the lights will be on with either the engine running or not. Remember that having the lights on without the engine running discharges the battery. Always turn the ignition key to OFF position after engine has been stopped.
13) Indicator Lamps
vmo2008-018-012_a
IGNITION SWITCH POSITIONS
1. OFF
2. ON “with headlights”
3. ON “without headlights”
NOTE: The engine stop switch will override the ignition switch. Make sure engine stop switch is in RUN po­sition to allow electrical system activa­tion.
NOTE: The taillight turns on both ON “with headlights” or ON “without headlights”
Insert key in switch and turn to the de­sired position.
To remove key, turn key to OFF posi­tion then pull it out.
vmo2008-018-026_a
1. Low fuel level indicator lamp
2. Neutral (N) indicator lamp
Transmission is in neutral posi­tion.
Low fuel level. There is ap­proximately 2.5 L of fuel left in fuel tank.
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63
Page 66
CONTROLS/INSTRUMENT/EQUIPMENTS
14) GearshiftPedal
vmo2008-011-011_a
LH SIDE OF VEHICLE
1. Gearshift pedal
Refer to
SION
SHIFTING THE TRANSMIS-
in
OPERATING INSTRUCTIONS
section for more details.
15) Tool Kit
vmo2008-011-026_c
1. Seat latch
Seat Removal
Pull latch rearward while gently lifting rear of seat.
Continue lifting movement until you can release seat retaining devices, then completely remove seat.
The tool kit is located in the service compartment underneath seat.
vmo2008-011-029_a
1. Tool kit
The tool kit contains tools for basic maintenance.
16)SeatLatch
Located underneath rear end of seat.
vmo2008-011-030_a
1. Seat latch
Seat Installation
Insert seat front upper slot into coolant tank hook, then make sure seat middle tab is well engaged.
When seat rests in its position, firmly push seat down to latch.
NOTE: A distinctive snap will be felt. Double check that the seat is secure by giving it a tug to confirm proper latching.
It allows the removal of seat to give access to air filter housing and service compartment.
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64
Page 67
CONTROLS/INSTRUMENT/EQUIPMENTS
NOTE: As on other wheeled vehicles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will affect vehicle handling and steering control when braking vigorously. Take it into account whenbraking.
vmo2008-011-031_a
1. Upper slot
2. Middle tab
WARNING
Make sure seat is securely latched before riding.
17) Brake Pedal
When pressed down, the front and rear brakes are applied.
When released, it should return to its original position.
18) Vehicle Lock
As a precaution for theft prevention, use the lock provided with the vehicle to lock steering column.
WARNING
Be sure that the ignition switch is turned to OFF position and the parking brake is applied before in­stalling or removing the lock.
The lock installation brackets are locat­ed at the base of the steering column.
vmo2008-011-012_a
1. Brake pedal
Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
vmo2009-001-102_a
1. Chassis bracket
2. Steering column bracket
Turn wheels towards right to align the holes of the chassis and the steering column brackets together.
Install the lock between the two brack­ets as shown.
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65
Page 68
CONTROLS/INSTRUMENT/EQUIPMENTS
vmo2009-001-103
WARNING
Besurethatthelockisremoved before operating the vehicle.
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66
Page 69
FUEL
Recommended Fuel
Use premium unleaded gasoline, avail­able from most service stations or oxy­genated fuel containing a maximum to­tal of 10% of ethanol or methanol. The gasoline used must have the following recommended minimum octane rat­ing.
MINIMUM OCTANE RATING
95 RON
NOTICE
other fuels. The use of non rec­ommended fuel can result in vehi­cle performance deterioration and damage to critical parts in the fuel system and engine components.
Never experiment with
Fueling Procedure
NOTICE
over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misfire.
Unscrew counterclockwise and re­move cap to allow fuel tank filling then fully tighten clockwise.
Position vent tube in steering column.
Never place anything
vmo2008-011-106_a
TYPICAL
1. Fuel tank cap
2. Vent tube
WARNING
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive un­der certain conditions. Never use an open flame to check fuel lev­el. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
While reading this Operator’s Guide, reminder that:
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
WARNING
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67
Page 70
OPERATING INSTRUCTIONS
OperationDuring Break-In Period
Engine
A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.
During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations contribute to a good break-in. Continued wide open throt­tle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
10-Hour Inspection
NOTE: The 10-hourinspection is at the expense of the vehicle owner.
PlaceenginestopswitchtoRUNposi­tion.
vmo2008-018-021_e
Shift transmission to NEUTRAL posi­tion or press and hold clutch lever.
We suggest that after the first 10 hours or 400 km of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. Re­fer to
MAINTENANCE INFORMATION
section.
Starting the Engine
Insert key in ignition switch and turn to ON position.
vmo2008-011-019_c
vmo2008-018-012_b
1. ON “with light”
2. ON “without light”
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68
Page 71
vmo2008-011-004_b
TYPICAL
Press and holdengine start button until engine starts.
Release button immediately when en­gine has started.
OPERATING INSTRUCTIONS
One full stroke of the pedal shifts the transmission to the next higher or low­er gear in the shifting sequence. The pedal should automatically return to its original position.
To upshift to a higher gear, put the end of your boot under gearshift lever and lift up the pedal one full stroke.
To downshift, lean the tip of the gearshift pedal and depress pedal one full stroke.
To select neutral, place transmission in
st
1
gear then lift up pedal gently.
vmo2008-018-005_c
WARNING
Do not apply throttle while start­ing.
Shifting the Transmission
Gearshift Control
This vehicle has five gears. To shift the transmission, pull in the
clutch lever, then operate gearshift pedal as follows.
WARNING
Always use the clutch lever to up­shift or downshift.
vmo2008-011-019_g
WARNING
Always release the throttle when shiftinggears. Shifting gears with­out releasing the throttle, could cause loss of control or cause the vehicle to overturn.
NOTICE
Make sure parking brake is fully disengaged before operating vehicle.
Stopping the Engine
WARNING
Avoid parking vehicle on slope.
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69
Page 72
OPERATING INSTRUCTIONS
Release throttle and completely stop the vehicle.
vmo2008-011-001_b
Apply the parking brake.
WARNING
Always use the clutch lever when shifting gears.
vmo2008-011-019_d
Set engine stop switch to OFF posi­tion.
vmo2008-018-014_c
Depress and hold clutch lever.
vmo2008-011-004_b
Shift to 1stgear.
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70
vmo2008-018-021_f
Turn ignition key to OFF positionand re­move key.
Page 73
vmo2008-018-012_c
OPERATING INSTRUCTIONS
– Check engine oil level and refill if
necessary.
– Check engine coolant level and refill
if necessary.
What to Do if Vehicleis Immersed in Water
Should the vehicle become immersed, it will be necessary to take it to an au­thorized Can-Am dealer as soon as pos­sible. NEVER START THE ENGINE!
Post-Operation Care
When vehicle is used in salt-water en­vironment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its components. Metallic parts lubrication is highly recommend­ed. Use XP-S Lube (P/N 293 600 016) or an equivalent. This must be per­formed at the end of each operating day.
When vehicle is operated in muddy conditions, rinsing the vehicle is rec­ommended to preserve vehicle and its components and to keep lights clean.
NOTE: Never use a high pressure washer to clean the vehicle USE LOW
PRESSURE ONLY (like a garden hose). The high pressure can cause
electrical or mechanical damages.
NOTICE
cle can cause serious damage if the correct restart procedure is not fol­lowed.
Immersion of the vehi-
What to Do if Vehicleis Turned Over
When vehicle is turned over or stays tilted on the side, put the vehicle back on its wheels, then wait 3 to 5 minutes before starting the engine.
Refer to
TION
– Inspect air filter housing drain tube
for oil accumulation, if any oil is found, clean air filter and air filter housing.
MAINTENANCE INFORMA-
and inspect the following.
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71
Page 74
TUNE YOUR RIDE
WARNING
Suspension adjustment could af­fect vehicle handling. Always take time to familiarize yourself with the vehicle's behavior after any suspension adjustment have been made.
SuspensionAdjustments Guideline
Your vehicle handling and comfort de­pend upon suspension adjustments.
Choice of suspension adjustments vary with driver's weight, personal preference, riding speed and field con­dition.
Starting from the factory settings, cus­tomize each adjustment one at a time.
Front and rear adjustments are interre­lated. It may be necessary to readjust the rear shock absorber after adjust­ing front shock absorbers for instance. Test run the vehicle under the same conditions; trail, speed, driver riding position, etc. Change one adjustment and retest. Proceed methodically until you are satisfied.
Front Suspension Adjustments
Spring Preload
Shorten the spring for a firmer ride and rough trail condition.
Lengthen the spring for a softer ride and smooth trail condition.
vmo2008-011-057_a
PRELOAD ADJUSTMENT
Step 1: Loosen top locking ring Step 2: Turn adjusting ring accordingly Step 3: Tighten top locking ring
Lift the front of the vehicle. Spring length should be measured without load on the wheels.
When performing the shock compres­sion and rebound damping adjust­ment, proceed one position (click) at a time between test runs.
WARNING
Always adjust both front springs to the same load. Uneven adjust­ment cancause poor handling and loss ofstability, and/or control, and increasetherisk of an accident.
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72
vmo2008-011-056_a
PRELOAD ADJUSTMENT
A. Same length
Compression Damping (Low Speed)
Use a flat screwdriver to adjust it.
Page 75
TUNE YOUR RIDE
vmo2008-021-004_a
1. Compression adjuster (flat screwdriver)
Turning it clo ck wise ( H) increases shock damping action (stiffer).
Turning it counterclockwise (S) de- creases shock damping action (softer).
Compression Damping (High Speed)
DS 450 X Only
Use a 17 mm wrench to adjust it.
vmo2008-011-075_a
1. Rebound adjuster (flat screwdriver)
Turning it clo ck wise ( H) increases shock damping action (stiffer).
Turning it counterclockwise (S) de- creases shock damping action (softer).
Rear Suspension Adjustments
Spring Preload
Adjust as follows.
vmo2008-021-004_b
TYPICAL — DS 450 X ONLY
1. High speed compression adjuster (17 mm wrench)
Turning it clo ck wise ( H) increases shock damping action (stiffer).
Turning it counterclockwise (S) de- creases shock damping action (softer).
Rebound Damping
Use a flat screwdriver to adjust it.
vmo2008-011-076_a
PRELOAD ADJUSTMENT
Step 1: Loosen top locking ring Step 2: Turn adjusting ring accordingly Step 3: Tighten top locking ring
Lift the rear of the vehicle. Spring length should be measured without load on the wheels.
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73
Page 76
TUNE YOUR RIDE
vmo2008-011-079_a
SPRING LENGTH — FACTORY SETTING
A. 262 mm (10 in)
Compression Damping
Use a flat screwdriver to adjust it.
vmo2008-011-077_a
1. Rebound adjuster (flat screwdriver)
Turning it clo ck wise ( H) increases shock damping action (stiffer).
Turning it counterclockwise (S) de- creases shock damping action (softer).
vmo2008-011-060_a
1. Compression adjuster (flat screwdriver)
Turning it clo ck wise ( H) increases shock damping action (stiffer).
Turning it counterclockwise (S) de- creases shock damping action (softer).
Rebound Damping
Suspension Factory Settings
If for any reasons you need to readjust front and/or rear suspension to factory settings, adjust as follows.
Front Suspension
Spring Preload
Lift the front of the vehicle. Spring length should be measured without load on the wheels.
Use a flat screwdriver to adjust it.
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74
vmo2008-011-056_a
SPRING LENGTH — FACTORY SETTING
A. 282 mm (11 in)
Page 77
Compression Damping (LowSpeed)
Adjust each shock absorber as follows.
TUNE YOUR RIDE
vmo2008-011-080_a
DS 450 X — FACTORY SETTING
Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (3/4 of a turn)
vmo2008-011-078_a
DS 450 — FACTORY SETTING
Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (9 clicks)
vmo2008-011-080_b
DS 450 X — FACTORY SETTING
Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (8 clicks)
Compression Damping (High Speed)
DS 450 X Only
Adjust each shock absorber as follows.
Rebound Damping
Adjust each shock absorber as follows.
vmo2008-011-075_b
FACTORY SETTING
Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (9 clicks)
Rear Suspension
Spring Preload
Lift the rear of the vehicle. Spring length should be measured without load on the wheels.
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75
Page 78
TUNE YOUR RIDE
vmo2008-011-079_a
SPRING LENGTH — FACTORY SETTING
A. 262 mm (10 in)
Compression Damping
Rebound Damping
vmo2008-011-077_b
FACTORY SETTING
Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (9 clicks)
vmo2008-011-078_a
FACTORY SETTING
Step 1: Turn clockwise until it stops Step 2: Turn counterclockwise (9 clicks)
While reading this Operator’s Guide, reminder that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
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Page 79
VEHICLE TRANSPORTATION
When transporting a vehicle, secure vehicle to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended.
WARNING
Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor­mal operating position (on all 4 wheels).
vmo2008-011-039_a
TYPICAL
V00A18Y
Remember to:
– Apply the parking brake and place
thetransmissionin1
st
gear.
– Secure the vehicle, using the appro-
priate areas. See the following illus­tration.
NOTICE
Attaching vehicle at other
locations may damage the vehicle.
vmo2008-011-098_a
TYPICAL
NOTICE
Attaching vehicle at other
locations may damage the vehicle.
WARNING
Do not tow this vehicle behind a car or other vehicle. Use a trailer.
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Page 80
VEHICLE TRANSPORTATION
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78
Page 81
MAINTENANCE
INFORMATION
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79
Page 82
MAINTENANCE SCHEDULE
Maintenance is very important for keeping your vehicle in safe operating condi­tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule.
WARNING
Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate.
This section includes instructions for basic maintenance procedures. If you have the necessary mechanical skills and the required tools, you can perform these pro­cedures. If not, see your authorized Can-Am dealer.
Other important items in the maintenance schedule that are more difficult and re­quire special tools are best performed by your authorized Can-Am dealer.
WARNING
Turn off the engine and follow these maintenance procedures when per­forming maintenance. If youdo not followproper maintenance procedures you can be injured by hot parts, moving parts, electricity, chemicals or oth­er hazards.
WARNING
Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing disassembly/assembly, always replace with a new one.
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Page 83
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 400 KM
MAINTENANCE SCHEDULE
ADJUST
A:
CLEAN
C:
INSPECT
I:
LUBRICATE
L:
REPLACE
R:
25 H OR 1250 KM
50 H OR 2500 KM
100 H OR 1 YEAR OR 5000 KM
200 H OR 2 YEARS OR 10000 KM
TO BE PERFORMED BY
PART/TASK LEGEND
ENGINE
Oil and filter
(1)
RCustomer Oil reservoir strainer C Customer Engine valves I, A I, A Dealer Engine mounting fasteners I I Dealer Air filter
(2)
(3)
R
Customer Exhaust system I I Dealer Muffler spark arrester C Customer Engine coolant I I Radiator cap/cooling system
pressure test Radiator
(3)
I I Dealer
I, C I, C Customer
(4)
RCustomer
(1) Inspect oil level at every ride.
FIRST engine oil/filter replacement must be performed after 3 fuel tanks OR 5 hours of riding
(whichever comes first). (2) Clean at every ride. (3) More often under severe use
such as dusty area, sand, snow, wet or muddy conditions.
(4) Every 50 hours, check coolant
strength.
(5) Inspect adjustment at
every ride.
Clutch
(5)
Dealer/
Customer
ENGINE MANAGEMENT SYSTEM
EMS sensors I I Dealer EMS fault codes I I Dealer
FUEL SYSTEM
Throttle body I I, L Dealer
Throttle cable I, A
I, A,
L
Dealer/
Customer
Fuel lines, fuel rails, connections, check valves
I I Dealer
and fuel tank pressure test Fuel pump pressure I Dealer
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81
Page 84
MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 400 KM
ADJUST
A:
CLEAN
C:
INSPECT
I:
LUBRICATE
L:
REPLACE
R:
25 H OR 1250 KM
50 H OR 2500 KM
100 H OR 1 YEAR OR 5000 KM
200 H OR 2 YEARS OR 10000 KM
TO BE PERFORMED BY
PART/TASK LEGEND
ELECTRICAL SYSTEM
Spark plugs
(6)
II R Customer Battery connections I I Customer ECM connectors
(visual inspection without
IDealer
disconnecting) Electrical connections and
fastening (ignition system, starting system, fuel injectors
I I Dealer etc.)
(6) Apply heat-sink paste P12
(P/N 420 897 186) on spark plugs threads before installation.
Engine stop switch I I Customer Lighting system (headlight,
taillight, turn signals, etc.)
IICustomer
DRIVE SYSTEM
Drive chain and slider Drive chain Sprockets Drive chain tensioner
(3)
(8)
IIRCustomer
II Customer
(7)
Customer
Rear axle bearings I I Customer Rear wheel hub L Dealer Rear axle and rear axle nut
(8)
II Customer
WHEELS/TIRES
Wheel nuts/studs I I Customer Front wheel bearings I I Customer Tire s
(9)
Customer
(3) More often under severe use
such as dusty area, sand, snow, wet or muddy conditions.
(7)Inspect,adjust and lubricateat
every ride.
(8) Check tightness.
(9) Check tire pressure and wear
at every ride.
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Page 85
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 400 KM
MAINTENANCE SCHEDULE
ADJUST
A:
CLEAN
C:
INSPECT
I:
LUBRICATE
L:
REPLACE
R:
25 H OR 1250 KM
50 H OR 2500 KM
100 H OR 1 YEAR OR 5000 KM
200 H OR 2 YEARS OR 10000 KM
TO BE PERFORMED BY
PART/TASK LEGEND
STEERING SYSTEM
Handlebar fasteners I I Dealer Steering column and bearing
(3)
I I Dealer Tie rod ends I I Customer Front wheel alignment I, A I, A Dealer
REAR SUSPENSION
Swing arm I I L Dealer
Suspension linkage I, L I, L
Dealer/
Customer
(3) More often under severe use
such as dusty area, sand, snow, wet or muddy conditions.
Shock absorber I Customer Shock absorberlower pivot L Dealer
FRONT SUSPENSION
A-arms I I, L Customer Ball joint boots I I Customer Ball joints
(3)
I I Dealer Shock absorbers I Customer
BRAKES
Brake fluid I I
Brake pads
(3)
IDealer
R
(10)
Customer
Brake discs I Customer Brake hoses I Customer Brakelinefittings
(11)
Customer
(3) More often under severe use
such as dusty area, sand, snow, wet or muddy conditions.
(3) More often under severe use
such as dusty area, sand, snow, wet or muddy conditions.
(10) Brake fluid replacement or
any brake system repairs must be performed by an authorized Can-Am dealer.
(11) Inspect at every ride.
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Page 86
MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 400 KM
ADJUST
A:
CLEAN
C:
INSPECT
I:
LUBRICATE
L:
REPLACE
R:
25 H OR 1250 KM
50 H OR 2500 KM
100 H OR 1 YEAR OR 5000 KM
200 H OR 2 YEARS OR 10000 KM
TO BE PERFORMED BY
PART/TASK LEGEND
CHASSIS
Chassis I Dealer Chassis fasteners I I Customer
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Page 87
MAINTENANCE SCHEDULE
5-Hour Engine Oiland FilterReplacement
The Can-Am DS 450/X is the most advanced sport ATV and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain the DS 450/X at the highest level of performance, change the engine break-in oil and filter after using 3 fuel tanks or 5 hours of riding (whichever comes first). Contact an authorized Can-Am dealer for more details.
10-Hour Inspection
We suggest thatafter the first 10 hours or 400 km (250 mi)of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This main­tenance is very important and must not be neglected.
NOTE: The 10-hour inspection is at the expense of the vehicle owner. We recommend that this inspection be signed by an authorized Can-Am dealer.
Date of 10-hour inspection Authorized dealer signature
Dealer name
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Page 88
MAINTENANCE PROCEDURES
Engine Oil
Engine Oil Level
The engine oil tank is located in front of engine.
NOTICE
Check level frequent­ly and refill if necessary. Do not overfill. Operating the engine/ transmission with an improper lev­el may severely damage engine/ transmission. Wipe off any spillage.
NOTE: While checking the oil level, vi-
sually inspect oil tank and engine area for leaks.
vmo2008-011-017_a
1. Full
2. Add
3. Operating range
To add oil, remove the dipstick. Place a funnel into the oil tank fill hole to avoid spillage.
Add a small amount of oil and recheck oil level.
Repeat the operation until oil level reaches the dipstick’s upper mark. Do
not overfill.
Properly tighten dipstick.
vmo2008-011-014_a
LH SIDE OF VEHICLE
1. Oil tank dipstick
With vehicle on a level surface, start engine and let it running at idle, around 1 minute, then stop engine. Check oil level as follows:
– Unscrew dipstick and wipe clean. – Screw dipstick until it bottoms. – Remove dipstick and checkoil level.
It should be near or equal to the up­per mark.
Recommended Engine Oil
NOTE: The same oil lubricates both engine and transmission.
Use only XP-S 5W 40 synthetic oil (P/N 293 600 039). This is a special synthetic oil formulated for wet clutch type gear box.
NOTICE
The XP-S 5W 40 synthe­tic oil is specially formulated and tested for the severe requirements of this engine. Do not use other synthetic oil, synthetic blend oil or oil additives in Can-Am ATV wet clutch equipped vehicles. There is no known equivalent on the mar­ket for the moment. If a high quality equivalent were available, it could be used.
Oil Change and Oil Filter Replacement
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86
Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine.
Page 89
MAINTENANCE PROCEDURES
CAUTION The engine oil can
be very hot. Wait until engine oil is warm.
Oil Drainage
Ensure vehicle is on a level surface. Remove oil tank cap.
vmo2008-011-014_a
1. Engine oil tank cap
Wipe off any oil spillage on engine, oil tank and frame.
NOTE: Allow enough time for oil to flow out of oil filter.
Oil Tank Strainer Cleaning NOTE: Refer to
SCHEDULE
for oil tank strainer clean-
MAINTENANCE
ing frequency. Remove bolts retaining oil tank outlet
fitting.
Clean drain plugs area.
vmo2008-011-105_a
1. Oil tank drain plug
2. Engine drain plug
Place a drain pan under the oil tank drainplugarea.
Removedrainpluganddrainalloilfrom oil tank.
Place a drain pan under the engine drainplugarea.
vmo2008-011-066_a
LH SIDE OF VEHICLE
1. Retaining bolts
2. Tank outlet fitting
3. Oil tank
Discard O-ring. Remove oil tank strainer behind outlet
fitting.
vmo2008-011-099
STRAINER
To clean oil strainer, use a solvent then dry with compressed air.
Removedrainpluganddrainalloilfrom engine.
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87
Page 90
MAINTENANCE PROCEDURES
WARNING
Always wear eye protection. Chemicals can cause a rash break out and an injury to your eyes.
Wipe off any oil spillage on oil tank. Install a new O-ring on the oil tank out-
let fitting. Install the oil tank outlet fitting on the
oil tank. Carefully reinstall all previously re-
moved parts.
NOTICE
O-ring while inserting outlet fitting into oil tank. Apply oil on O-ring to ease installation.
Take care not to damage
vmo2008-011-042_a
LH SIDE OF ENGINE
1. Oil filter cover
2. Screw (M6 x 25)
3. Screw (M6 x 55)
Remove the oil filter and replace by a new one.
NOTE: Check and change the O-ring, if necessary.
vmo2008-011-100_a
OIL OUTLET ASSEMBLY
1. Hexagonal bolt
2. Washer
3. Insert
4. Outlet fitting
5. O-ring
6. Strainer
Oil Filter Replacement
Unscrew oil filter cover. NOTE: Remember screws location.
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88
vmo2008-011-084_a
LH SIDE OF ENGINE
1. Oil filter cover
2. Oil filter
3. O-ring
Wipe off any oil spillage on engine. Change gasket on drain plugs. Clean
gasket area on engine, oil tank and drain plugs then reinstall plugs.
Refill oil tank with 1.8 L of the recom­mended oil. Refer to
ED ENGINE OIL
RECOMMEND-
in this section for
more details.
Page 91
Start engine and let idle for a few min­utes.
Ensure there are no leaks. Stop engineand check oillevel. Refill if
necessary. Dispose oil as per your local environ-
mental regulations.
Engine Coolant
MAINTENANCE PROCEDURES
Engine Coolant Level
WARNING
Check coolant level with engine cold. Never add coolant in cooling system when engineis hot.
The engine coolant tank cap is locat­ed underneath access cover near fuel tank cap.
vmo2008-011-034
COOLANT TANK CAP
To remove access cover, proceed as follow.
Remove seat.
vmo2008-011-026_c
1. Seat latch
Remove fuel tank cap.
vmo2008-011-061_a
1. Coolant tank cap location
vmo2008-011-028_c
Release cover tabs from fascia.
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89
Page 92
MAINTENANCE PROCEDURES
vmo2008-011-033_a
1. Tabs
Fluid level can also be validated using reservoir level marks (small ribs).
Gently pull cover rearward to remove.
vmo2008-011-033_b
Remove filler cap. With vehicle on a level surface, liquid
is at a proper level when seen through reservoir cap hole.
vmo2008-011-107_a
COOLANT RESERVOIR
1. Level marks
NOTE: Coolant may be slightly lower when checking level at temperature lower than 20°C.
Add coolant if necessary. Use a funnel to avoid spillage. Do not overfill.
WARNING
In order to avoid potential burns, do not remove the coolanttank cap iftheengineishot.
Properly reinstall and tighten filler cap. Properly reinstall all removed parts in
reverse order of their removal. NOTE: A cooling system that fre-
quently requires coolant is the indica­tion of leaks or engine problems. See an authorized Can-Am dealer.
vmo2008-011-087_a
COOLANT RESERVOIR
1. Coolant here
______________________
90
Recommended Engine Coolant
Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi­cally for internal combustion aluminum engines.
Page 93
Cooling system must be filled with BRP premixed coolant (P/N 219 700
362) or with distilled water and an­tifreeze solution (50% water, 50% an­tifreeze).
Engine Coolant Replacement
WARNING
In order to avoid potential burns, do not remove the coolanttank cap or loosen the engine drain plug if theengineishot.
MAINTENANCE PROCEDURES
vmo2008-011-042_b
LH SIDE OF ENGINE
1. Coolant drain plug
Remove access cover, refer to
GINE COOLANT LEVEL
in thissection.
EN-
Turn the coolant tank cap counterclock­wise and remove it.
vmo2008-011-032_a
UNDERNEATH ACCESS COVER
1. Coolant tank cap
Unscrew the drain plug slowly and drain the coolant into a suitable con­tainer.
Drain completely and retighten the drain plug.
Loosen gear clampfrom radiator outlet hose.
Remove outlet hose from radiator to drain the system completely.
vmo2008-011-086_a
1. Gear clamp
2. Outlet hose
3. Radiator
NOTE: It is not necessary to remove drain plug.
Reinstall hose and secure with gear clamp.
Wipe off any coolant spillage on frame and engine.
Refill coolant tank with 1.8 L of recom­mended coolant. Refer to
TIONS
for more details.
SPECIFICA-
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91
Page 94
MAINTENANCE PROCEDURES
Run engine at idle with the coolant tank cap off. Slowlyadd additional coolant if necessary, do not overfill.
With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole.
vmo2008-011-087_a
COOLANT RESERVOIR
1. Coolant here
AirFilter
Air Filter Removal
NOTICE
ify any component in the air filter housing. Always use genuine parts or suitable equivalent when replac­ing air filter or pre-filter. The engine is calibrated to operate specifically with these components. Otherwise, engine performance degradation or damage can occur.
Remove seat. Release clamps and remove air filter
housing cover.
Never remove or mod-
Liquid can also be validated using reservoir level marks (small ribs).
vmo2008-011-107_a
COOLANT RESERVOIR
1. Level marks
At this point, wait until engine reaches normal operating temperature. De­press the throttle lever two or three times; then add coolant if necessary.
vmo2008-011-016_b
1. Clamps
2. Air filter housing cover
Loosen clamp and remove filter.
Install coolant tank cap. Inspect all con­nections for leaks.
Properly reinstall all previously re­moved parts.
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92
Page 95
vmo2008-018-018_a
1. Clamp
MAINTENANCE PROCEDURES
Rinse air filter with warm water. Squeeze foam to remove excess wa-
ter. Let dry air filter thoroughly. NOTE: Slight dust may be cleaned us-
ing a low-pressure airgun. Blow com­pressed air backward of operating air flow.
If air filter element is damaged, replace with a new one.
When the filter is dried, re-oil with air fil­ter oil (P/N 219 700 340) or an equiva­lent.
Remove pre-filter from air filter.
vmo2008-018-019
PRE-FILTER
AirFilterCleaning
Pre-Filter
Clean pre-filter using hot water and soap (only use mild detergent).
Air Filter Installation
Properly reinstall removed parts in the reverse order of their removal.
AirFilterHousing
Air Filter Housing Inspection
Periodically inspect air filter housing drain tube for liquid or deposits.
Rinse then squeeze pre-filter to re­move excess water.
Let dry pre-filter thoroughly.
Air Filter
Pour air filter cleaner (P/N 219 700 341) or an equivalent into a bucket. Put the filter in to soak.
While filter soaks, clean inside of air fil­ter housing.
vmo2008-011-020_a
1. Air filter housing
2. Drain tube
3. Clamp
NOTE: If vehicleis used in dustyareas, inspect more frequently than specified
MAINTENANCE CHART
in
.
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93
Page 96
MAINTENANCE PROCEDURES
If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it.
NOTICE
Do not start engine when liquid or deposits are found in the drain tube.
When liquid or deposits are found, the air filter must be inspected/dried or replaced depending on its condition.
Remove air filter as explained above.
Muffler Spark Arrester
Muffler Spark Arrester Cleaning
The muffler spark arrester must be periodically cleaned from accumulat­ed carbon. Refer to
SCHEDULE
.
The entire exhaust system should also be visually inspected for cracks, leaks or any damage.
MAINTENANCE
vmo2008-018-025_a
REMOVE
1. Screws
2. Restriction plate
WARNING
Never perform this operation im­mediately after the engine has been running because exhaust system is very hot.
To remove the spark arrester from the muffler, unscrew the restriction plate screws and remove it. Remove spark arrestor.
vmo2008-011-068_a
REMOVE
1. Spark arrester
Remove carbon deposits from the spark arrester using a brush.
NOTE: Use a soft brush andbe careful to avoid damaging spark arrester.
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94
Page 97
MAINTENANCE PROCEDURES
CAUTION Never clean radiator
with your hands when it is hot. Let the radiator cool down before clean­ing.
vmo2008-011-069_a
CLEAN
1. Clean this portion
For installation, reverse the removal procedure.
Radiator
Radiator Cleaning
Inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly.
NOTICE
Be careful not to damage the radiator fins when cleaning. Do not use any object/tool that could damage the fins. The fins are pur­posely thin parts to allow efficient cooling. WHEN HOSING, USE LOW PRESSURE ONLY, DO NOT USE A HIGH PRESSURE WASHER.
Radiator Inspection
Inspect radiator and hoses for leaks or any damage.
See an authorized Can-Am dealer to check the performance of the cooling system.
Gearshift Pedal
GearshiftPedal Adjustment
Unfasten socket screw near selector shaft end then remove gearshift pedal.
vmo2008-011-070_a
TYPICAL
1. Radiator
Remove as much deposits as you can with your hands. If water is available in proximity, try rinsing the radiating fins.
If available, use a garden hose to rinse the radiator fins.
vmo2008-011-019_b
1. Socket screw
Install gearshift pedal at your conve­nience then torque socket screw.
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95
Page 98
MAINTENANCE PROCEDURES
Clutch
Clutch Adjustment
NOTE: DS 450 X models are equipped with a quick cable adjuster, therefore, there is no lock nut with this type of adjuster. Procedure for the clutch ca­ble are the same for both types except that details regarding the lock nut must be ignored.
The clutch lever nominal free play is 10 to 15 mm, refer to next photo.
vmo2008-011-063_a
1. Lock nut
Turn cable adjuster until proper dimen­sion is obtained.
vmo2008-011-063_c
CLUTCH LEVER — NOMINAL FREE PLAY
A. 10 to 15 mm
If there is too much free play (more than 15 mm, adjustment can be done atclutchlever. Refer to
AT CLUTCH LEVER
ADJUSTMENT
below.
If free play is lost, then clutch release cover screw must be adjusted for enough free play. Refer to
MENT AT CLUTCH COVER
ADJUST-
further.
Perform adjustments accordingly.
NOTICE
If recommended adjust­ments are unattainable, contact an authorized Can-Am Dealer.
Adjustment at Clutch Lever
Loosen cable adjuster lock nut.
vmo2008-011-063_b
1. Cable adjuster
vmo2008-011-063_c
CLUTCH LEVER — PROPER ADJUSTMENT
A. 10 to 15 mm
Tighten cable adjuster lock nut when proper adjustment is obtained.
Adjustment at Clutch Cover
NOTICE
When adjustment of the clutch release cover screw is need­ed, it means that the clutch plates have worn. Therefore, it is strong­ly recommended to take the vehicle to an authorized Can-Am dealer for clutch plates inspection.
______________________
96
Page 99
Loosen cable adjuster lock nut. Loosen clutch cable adjuster to provide
maximum free play.
vmo2008-011-064_b
TYPICAL
1. Cable adjuster
MAINTENANCE PROCEDURES
vmo2008-011-071_a
1. Lock nut
Hold adjustment screw using a flat screwdriver, then loosen lock nut counterclockwise.
Remove clutch cover access plug.
vmo2008-011-042_c
LH SIDE OF ENGINE
1. Access plug
Install special tool provided in tool kit onto lock nut.
vmo2008-011-085_a
1. Screwdriver
2. Special tool
By using the screwdriver, gently turn clutch adjuster screw clockwise to lo­cate the point of contact with release bearing, then turn screw out (counter­clockwise) 3/8 to 1/2 turn from contact point
Hold adjustment screw using the flat screwdriver, then tighten lock nut clockwise using specialtool.
529035081
(P/N 529 035 081)
_____________________
97
Page 100
MAINTENANCE PROCEDURES
vmo2008-011-085_b
1. Screwdriver
2. Special tool
To confirm proper adjustment, gently push on adjustment screw using a fin­ger, a small play should be felt, if not, perform adjustment again.
vmo2008-011-042_c
1. Access plug
Properly adjust clutch lever. Refer to
ADJUSTMENT AT CLUTCH LEVER
above.
NOTICE
A premature clutch disk wear may occur if adjustment is too tight.
vmo2008-011-071_b
1. Adjustment screw
Reinstall access plug.
NOTICE
Do not overtighten.
Throttle Cable
Throttle Cable Lubrication
The throttle cable must be lubricated with cable lubricant (P/N 293 600 041) or an equivalent.
WARNING
Always use a silicone-based lu­bricant. Using another lubricant (like water-based lubricant) could cause the throttle lever/cable to become sticky or stiff.
Remove the throttle lever housing cov­er.
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98
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