Can-Am 2007 Outlander 500 EFI, 2007 Outlander 650 EFI, 2007 Outlander 800 EFI Operator's Manual

YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even d uring routine maneuvers suc h as turning and d riv­ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator's Guide, SAFETY VIDEO and on-product labels could cause injury including the possibility of death!
Category R (recreational) vehicles are for off road use only. It is mainly for genera l recreational use but it may also be used for utility purposes.
WARNING
Outlander 800 Models Only
This ve hi c le may exceed the performance of other veh icles you may have ridden in the pas t. This is a high performance vehicle designed for use by exper ienc ed ope ra­tors.
WARNING
Printed in Canada. (vmo2007-004 DR) ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2006 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
IMPORTANT INFORMATION
This Operator’s Guide utilizes the following symbols to emphasize particular in­formation:
The Safety Alert Symbol indicates a potential personal injury hazard.
WARNING
CAUTION: Denotes an i nstruction which, if not followed, c ould severely damage veh icle c omponents.
NOTE: Indicates supplementary information needed to fully complete an instruc-
tion. All safety documentation should remain with the vehicle at the time of sale. All content of the SA FETY INFORMATION sec tion should be interpreted by the
reader as a warning which, if not followed, ma y result in injury including the pos­sibility of death.
In Canada, pro ducts are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.
The following trademarks are the property of Bombardi er Recreational Pro d­ucts Inc.:
Can-Am™ Outlander™ Rotax
®
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
XP-S™ TTI™ DESS™
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FOREWORD
Congratulations on your p urchase of a new Can-Am™ ATV. It is backed by the BRP warranty and a network of autho­rized Can-Am dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He ha s taken training to per­form the initial setup and inspection of your vehicle as well as complet ed the f inal a djustment before you took possession. At delivery, your dealer would have ex plained the operation, maintenance and sa f ety features of the vehicle. We trust you have tak­en full a dva nta ge of this! If you ne ed more complete servicing information, please ask your dealer.
Atdelivery,youwerealsoinformedof the warranty coverage and completed the Warranty Registration Form wh ich is to be sent to us for pro cessi ng. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration a s wel l as be used for warranty or recall pur­poses.
You are invited to con tact our cus­tomer assistance center should you experience problems which cannot be resolved by an authorized Can-A m dealer.
The inform ation and components/sys­tem descriptions contained in this doc­ument are correct at the time of publi­cation. BRP, how ev er, maintains a pol­icy of continuous im provem ent of its products without imposing upon itself any obligation to install them on prod­ucts p revious ly manufactured. Due to late changes, some differences be­tween the manufactured produc t and the descriptions and/or spec ifications in this guide may occur. BRP reserves the right at any time to discontinue or c ha nge specificat ions, designs, fea­tures, models or equipment without incurring any obligation up on itself.
The illustrations in this document show the typical construction of the different assemblies and may not re­produce the ful l detail or exact shape of the parts. However, they represent parts that have the same or similar function.
The use of RIGHT an d LEFT indica­tions in the tex t always refers to driv­ing position (when sitting on vehicle).
Specifications are given in the i nter­national metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not require d, some conversions are r ounded off for easier use.
It is understood that this Operator’s Guide ma y b e translated into another language. In the event of a ny discrep­ancy, the English version shall prevail. Throughout this document the mascu­line is used to denote the masculine or feminine.
If you want to v iew and/or print an extra copy of your Operator's Guide, simply visit the following website www.operatorsguide.brp.com.Al­so note t ha t the gui de is available in several languages.
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We recom mend genuine BR P prod­ucts for replacement parts and acces­sories. They’ve been especially de­signed for you r vehicle and m an ufac­tured to meet BRP’s dem a nding stan­dards.
A SH OP MANUAL can be obtained for complete service and maintenance in­formation and more repair information.
TABLE OF CONTENTS
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTICE................................................................................ 7
INTRODUCTION ..................................................................... 8
SAFETY INFORM ATION
SPECIAL SAFETY MESSAGES ................................................... 10
OPERATION WARNINGS.......................................................... 13
RIDING THE VEHICLE.............................................................. 40
Pre-Operation Check ........................................................... 41
Clothing .......................................................................... 42
Carrying Loads .................................................................. 43
Hauling a Trailer (if so equipped) .............................................. 43
Working with your Vehicle ..................................................... 43
Recreational Riding ............................................................. 44
Environment..................................................................... 44
Design Limitation ............................................................... 45
Off-Highway Operation......................................................... 45
General Op erating and S a fety Precautions .................................. 45
Uphill Driving .................................................................... 46
Downhill Driving ................................................................ 46
Side Hilling....................................................................... 46
Drop-Offs ........................................................................ 46
Riding Techniques .............................................................. 47
Routine Maintenance........................................................... 53
WARNING
HANG TAG .......................................................................... 54
ON-PRODUCT LABELS ............................................................ 55
HOW TO IDENTIFY YOUR VEHICLE............................................. 60
NOISE EMISSION CONTROL SYSTEM REGULATION ....................... 61
EMISSION REQUIREMENTS ..................................................... 62
BREAK-IN PERIOD.................................................................. 63
CONTROLS/INSTRUMENTS/EQUIPMENT .................................... 64
1) Throttle Lever ................................................................ 65
VEHICLE INFORMATION
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2) 2WD/4WD Selector.......................................................... 65
3) Brake Lever................................................................... 65
4) Parking Brake................................................................. 66
5) Transmission Lever .......................................................... 66
6) Multi-Function Switch ....................................................... 67
7) Speedometer................................................................. 69
8) 12-Volt Power Outlet ........................................................ 73
9) Ignition Switch ............................................................... 73
10) Fuel Tank Cap............................................................... 74
11) Brake Pedal ................................................................. 74
12) Footpeg...................................................................... 75
13) Access Panel................................................................ 75
14) Rear Storage Compartment ............................................... 75
15) Seat Latch................................................................... 76
16) Cargo Racks................................................................. 76
17) Trailer Hitch ................................................................. 76
18) Radiator Cap ................................................................ 77
19) Fuses ........................................................................ 77
20) Tool Kit....................................................................... 78
21) Dipstick...................................................................... 78
22) Winch........................................................................ 78
23) Winch Control Switch...................................................... 78
24) Roller Fairlead............................................................... 79
25) Winch Remote Control .................................................... 79
26) Winch Remote Control Co nnec tion ...................................... 80
LIQUIDS.............................................................................. 81
Fuel............................................................................... 81
Engine Oil........................................................................ 81
Gearbox Oil ...................................................................... 83
Engine Coolant .................................................................. 83
Brake Fluid....................................................................... 84
Battery ........................................................................... 85
OPERATING INSTRUCTIONS..................................................... 86
General........................................................................... 86
Pre-Operation Check ........................................................... 86
Starting the Engine ............................................................. 86
Shifting the Transmission ...................................................... 87
2WD/4WD Selector............................................................. 87
Winch Operation ................................................................ 88
Stopping the Engine............................................................ 88
Post-Operation Care ............................................................ 88
SPECIAL PROCEDURES........................................................... 89
Turn Over ........................................................................ 89
Vehicle Immersion .............................................................. 89
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CARGO AND TRANSPORTATION ............................................... 90
TROUBLESHOOTING.............................................................. 92
SPECIFICATIONS ................................................................... 96
MAINTENANCE INFORMATION
MAINTENANCE CHART ......................................................... 102
GENERAL .......................................................................... 107
ENGINE ............................................................................ 108
Oil Change and Oil Filter Replacement..................................... 108
Coolant Replacement ........................................................ 108
Air Filter ........................................................................ 110
Drive Belt ...................................................................... 110
CVT Cover Drain Screw ...................................................... 111
Valve Adjustment ............................................................. 111
Spark Arrester................................................................. 111
Radiator ........................................................................ 111
GEARBOX ......................................................................... 113
Oil Change..................................................................... 113
FUEL SYSTEM .................................................................... 114
Throttle Cable Lubrication. ................................................... 114
Throttle Lever Adjustment ................................................... 115
ELECTRICAL....................................................................... 117
Spark Plug ..................................................................... 117
Battery ......................................................................... 117
Fuses........................................................................... 118
Bulb Replacement ............................................................ 119
DRIVE TRAIN...................................................................... 121
Drive Shaft Boot/Protector................................................... 121
Wheel .......................................................................... 121
Wheel B ea ring Condition .................................................... 121
Tires/Wheels .................................................................. 122
SUSPENSION ..................................................................... 124
Lubrication..................................................................... 124
Inspection...................................................................... 124
Adjustment .................................................................... 124
BRAKE.............................................................................. 125
Adjustment/Inspection ....................................................... 125
Brake Fluid Replacement .................................................... 125
BODY/FRAME..................................................................... 126
Engine Area ................................................................... 126
Hitch/Trailer Ball Condition ................................................... 126
Chassis Fasteners ............................................................ 126
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Seat Fasteners ................................................................ 126
Vehicle Cleaning and Protection............................................. 126
STORAGE AND PRESEASON PREPARATION ............................... 127
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2007 CAN-AM BRP INTER NATIONAL L IMITE D WARRANTY: 2007 CAN-AM
TM
ATV . . . 130
TM
ATV .... 135
PRIVACY OBLIGATION/DISCLAIMER ......................................... 138
CHANGE OF ADDRESS/OWNERSHIP ........................................ 139
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NOTICE
This Operator's Guide has been pre­pared to ac qua int the ow ner/ opera t or of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use o f the product.
This Operator's Guide uses the follow­ing symbols.
Indicates a potential hazard that, if notavoided, could resultin serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could se­verely dam age vehicle compo­nents.
NOTE: Indicates supplementary infor-
mation needed to fully complete a n in­struction.
Although the mere reading of such in­formation does not e limin ate the haz­ard, the understanding and application of the information will promote the correct use of this vehicle.
To fully appreciate the pleasures, en­joyment and ex cit em ent of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
WARNING
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INTRODUCTION
Your dea ler should ha v e provided you with some basic information on the particular controls and features of your new v ehicle. Pleas e take the time to study this Operator's Guide and all on-product warning labels as wel l as the SAFETY VIDEO that came with this vehicle . They m ore compl etely describe what you s hould know about this vehicle before riding it.
Whether you are a new us er or an experienced rider, it is important for your personal safety that you know the controls and features of this vehicle. Equally important is knowing how to properly ride.
Irrespective of your age, experience or state regulations , it is always prudent for you or any o ther person who may ride y our vehicle, to take an approved safe riding course. P lease check with your dealer or local authorities for avail­ability i n your area. If you are a com­pletely new rider, this s hould be done before your first ride. Your instructor should be able to provide advice on lo­cal conditions and safe riding prac t ices particular to the area.
The contents of this Operator's Guide provide rid ing information which has been proven reliable by other users. They are not intended as a definitive means of avoi ding accidents. How you apply t his information, coupled with your mental and phy s ica l condi­tion, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun. .. and ride responsibly.
This Operator's Guide has been pre­pared to ac qua int the ow ner/ opera t or of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. They are indis­pensable for the proper use of the product.
We would be pleased to receive any comments on the content and form at of this Op erato r's Guide, the SAFETY VIDEO or on- product warnings labels.
Riding conditions v a ry from place to place. Each is subject to weather conditions w hich may radically change from time to time and from season to season.
Riding on sand is different than rid­ing on snow or t hrough forests or marshes. Each location may require a great er degree of awareness and skill. Show good judgement. Always proceed with caution. P leas e do not take any unnecessary risks that could leave y ou stranded or possibly injured.
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SAFETY
INFORMATION
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SAFETY IN FORM ATION
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SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other veh icles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma­neuvers such as turning and driving on hills or over obstacles, i f you fail to take proper precautions.
SEVERE INJURY OR DEATH can re­sult if you do not fol low these instruc­tions:
Read this Opera t or's Guide a nd all
on-product warning labels careful­ly and follow the operating proce­dures described. Watch and pay at­tention to the SAFETY VIDEO be­fore operation.
Never operate this vehicle without
proper in struction. Takeatrain- ing course. Al l operators should receive training from a certified instructor. C ontact an authorized Can-Am dea ler for more informa­tions. USA and Canada Only: to find out about available training course nearest you, call the Specialty Ve­hicle Ins titute of America (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739-1535 ext. 227.
Always follow this age rec om m en-
dation: A person under 16 years old should never operate this vehicle.
Never carry a passenger on this ve-
hicle.
Never opera te this vehicle on any
paved surface s, including side­walks, driveways, parking lots and streets.
Never opera te this vehicle on any
public street, road or highw ay, even a dirt or gravel one.
Never take place on this vehicle
without wearing an a pprov ed hel­met that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.
Never consume alcohol or drugs be-
fore or while rid ing this v ehicle.
Never opera te at excessive speeds.
Always go at a speed that is prop­er for the terrain, visibility, and op­erating conditions, a nd your experi­ence.
Never attempt wheelies, jumps, or
other stunts.
Always inspec t your vehicle ea c h
time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte­nance proced ures and schedules described in this Operator's Guide.
Always k eep both hands on the
handlebars a nd both feet on the footrests of the vehicle during op­eration.
Always go slowly and be extra
careful when operating on unfa­miliar terrain. Always be alert to changing terrain conditions when operating this vehicle.
Never operate on excessively
rough, slippery o r loose terra in un­til you have learned and pra c ticed the skills necessary to control this vehicle on such terrain. Always be especially cautious on thes e kinds of terrain.
Always follow proper procedures
for turning as described further i n this Operator's Guide. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn a t excessive speed.
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SAFETY INFORMATION
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Never operate this vehicle on hills
too steep for the v ehicle or for your abilities. Practice on smaller hills before attemptin g larger hills.
Always follow proper procedures
for climbing hills as described further in this Operator' s Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessivel y slippery or loose surfa c es . Shift your wei ght forward. Never open the throt­tle suddenly or ma ke sudde n gear changes. Nev er go over the top of any hill a t high s peed.
Always follow proper procedures
for going down hills and for brak­ing on hills as described further in this Operator's Guide. Check the terrain carefull y before you start down any hill. Shift your weight backward. N ever go down a hill at high speed. Avoid going down a hill at an angle that would c a us e the vehicle to l ea n sharply to one side. Go straight down the hill where possible.
Always follow proper procedures
for crossing the side of a hill as described further in this Operator's Guide. Avoid hills with excessively slippery or loose surface s. Shift your weight to the uphill side of the vehicle. Never a ttempt to turn the vehicle around on any hill un­til yo u have mastered the turning technique describ ed in this Ope ra­tor's Guide on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper proced ures if
you stall or roll backwards when climbing a hill. To avoid stalling, use proper gea r and maintain a steady speed when clim bing a hill. If you stall or roll backwards, fol low the special procedure for braking described in this Operator's Guide. Dismount on the uphill s ide or to a side if pointed straight uphill. Turn the vehicle around an d remount, following the procedure described further in this Operator's Guide.
Always check f or obs tacles b efore
operating in a new area. Never at­tempt to operate over large obsta­cles, such as large rocks or fallen trees. Always follow proper proce­dures when operating over obsta­cles a s described further in this Op­erator's Guide.
Always be careful when skidding
or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery sur­faces, such as ice, go slowly and be very cautious in order to reduc e the chance of skidding out of control.
Never operate this vehicle in fas t
flowing water or in water deeper than that specified in this Opera­tor's Guide. Remember that wet brakes may have reduced stoppi ng ability. Test your bra k es after leav­ing water. If necessary, apply them several times to let friction dry out the pads.
Always be sure there are no ob-
stacles or people behind the vehi­cle when you operate in reverse. When it is safe to proceed in re­verse, go slowly.
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Always use the size and type tires
specified further in this Operator's Guide. Alwa ys ma intain proper tire pressure as described further in this Operator's Guide.
SAFETY INFO RMATION
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Never modify this vehicle through
improper installatio n or use of ac­cessories. Only use BRP's ap­proved accessories. NEVER install passenger seat or use the racks to carry a passenger.
Never exceed the stated l oad lim-
its for this vehicle including opera­tor, all other loads and added acces­sories. Cargo s hould be properly distributed and securely attached. Reduce speed and f ollow instruc­tions in this manu al for carrying car­go or pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION
ABOUT ATV SAFETY, contact an
authorized Can-Am dealer to find out about available training c ours es nearest you . USA and Canada only: Call the Specialty Vehicle Institute o f Amer­ica (SV IA) at 1 800 877- 2887 or in Canada, the Canada Safety Coun cil (CSC) at 1 (613) 739-1535 ext. 227.
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SAFETY INFORMATION
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OPERATION WARNINGS
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
The following warning and their format have been requested by the United States Consumer Produ ct Safety Co m mission and are required to be in the Operator's Guide for all ATVs.
NOTE: The following illust rations are general representations only. Your m odel may differ.
WARNING
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to ope rate this vehicle properly in different situations and on different types of terrain.
HOW T O AVOID THE HAZARD
Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Can-Am dealer.
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SAFETY INFO RMATION
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WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for t his age recommendation can lead to severe i njury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this veh icle safely and may be involved i n a serious acc id ent.
HOW T O AVOID THE HAZARD
No one under 16 sh ould o perate this vehicle.
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SAFETY INFORMATION
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WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passen ger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an ac c i dent, resulting in harm to you and/or your passenger.
HOW T O AVOID THE HAZARD
Never carry passen ger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
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SAFETY INFO RMATION
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WARNING
V00A03Q
POTENTIAL HAZARD
Operating this veh icle on paved surfaces.
WHAT CAN HAPPEN
The tires are designed fo r off-road use only, not for use on pavement. Paved surfaces may s eri ously affec t hand ling and control of this vehicle, and may cause the vehicle to go out of control.
HOW T O AVOID THE HAZARD
Never op erate this vehicle on any p aved surfaces, including sidewalks, driveways, park ing l ots and streets.
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SAFETY INFORMATION
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WARNING
V00A04Q
POTENTIAL HAZARD
Operating this v ehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW T O AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate this vehicle on public streets, roads or highways .
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SAFETY INFO RMATION
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WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and p rotective clothing.
WHAT CAN HAPPEN
The foll owing items concern all ATV's operator:
– riding wit hout an approved helmet i ncreases the chances of a severe
head i njury o r death in the event of an accide nt
– riding without eye protection c an res ul t in an acciden t and increases
the chances of a severe injury in the event o f an accident
– riding without protective clothing increases the chances of severe in-
jury in the event of an accident.
HOW T O AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
– eye protection (goggles or face shield) – gloves and boots – Iong sleeved shirt or jacket –Iongpants.
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SAFETY INFORMATION
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WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
HOW T O AVOID THE HAZARD
Never co ns ume alco hol or drugs before or while riding this vehicle.
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SAFETY INFO RMATION
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WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can res ult in an accident.
HOW T O AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and op­erating conditions, an d your experience.
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SAFETY INFORMATION
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WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW T O AVOID THE HAZARD
Never attem pt stunts, such as wheelies or jumps. Do not try to show off.
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SAFETY INFO RMATION
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POTENTIAL HAZARD
Failure to inspect t he vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possi bility of an ac cid ent or equipment damage.
HOW T O AVOID THE HAZARD
Always ins pect your vehicle each ti m e you use i t to make sure the vehicle is in safe operating condition.
Always foll ow the inspection and maintenance procedures and schedules describe d further in this O perator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe in jury or d eath can result if the vehicle and/or operator break through the ice.
HOW T O AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice i s thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
WARNING
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SAFETY INFORMATION
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WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one h and or foot can redu c e yo ur abili t y to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which cou ld injure you or c ause an accident.
HOW T O AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests during vehic le operation .
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SAFETY INFO RMATION
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WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care wh en operating this vehicle on unfami liar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW T O AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operati ng the vehicle.
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SAFETY INFORMATION
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V00A0DQ
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slipper y or loose terrain.
WARNING
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, includ in g an overturn.
HOW T O AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this v ehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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SAFETY INFO RMATION
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WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperl y.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW T O AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operator's Gu ide. Practice turning at low speeds before attemp ting to turn at faster speeds.
Do not turn at excessive spee d.
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SAFETY INFORMATION
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WARNING
V00A0QQ
POTENTIAL HAZARD
Operating on excessively steep hills .
WHAT CAN HAPPEN
The veh icle can overturn more easily on extremel y steep hills than on level surfaces or small hills .
HOW T O AVOID THE HAZARD
Never operate this ve hi c le on hills too steep for the vehicle or for your abil ­ities.
Practice on smaller hills before attempting larger hills.
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SAFETY INFO RMATION
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WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW T O AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operator's Guide.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle sudd enly or make sudden gear changes. The ve -
hicle could flip over backwards. Never go over the top of any hill at high s peed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
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SAFETY INFORMATION
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WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW T O AVOID THE HAZARD
Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE:A special technique is required when brak-
ing as you go down a hill. Always check the terrain carefully before you st art dow n any hill. Shift your weight backward. Never go do wn a hill at high s peed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
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SAFETY INFO RMATION
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WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on h ills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW T O AVOID THE HAZARD
Never atte mpt to turn the vehicle around on any hill until you have m as ­tered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any h ill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follo w proper procedures as described further in this O perator's Guide.
Avoid h ills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
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SAFETY INFORMATION
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V00A0IQ
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW T O AVOID THE HAZARD
Use proper gear and maintain steady speed when c limbing a hill.
If you lose all forward speed:
Keep your weigh t up hill. N ever open the throttle s uddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weigh t up hill. N ever open the throttle s uddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake whi le roll in g bac k wards. Apply the front brake gradually. When ful ly stopped, app ly rear brake as well and lock parking bra
ke. Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
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SAFETY INFO RMATION
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31
WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW T O AVOID THE HAZARD
Before operating in a new area, check for obst ac les. Never attempt to ride over large obstacles, such as l arge rocks or fallen
trees. When you go over obstac le s, a lways follow proper procedur es as de -
scribed further in thi s Operator's Guide.
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SAFETY INFORMATION
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WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You ma y also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW T O AVOID THE HAZARD
Learn to safely control sk idding or sliding by practicing at low s peeds and on level smooth terrain.
On extremely slippery surfac es, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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SAFETY INFO RMATION
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33
WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fa st flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of t raction and loss of control, which could lead to an accident.
HOW T O AVOID THE HAZARD
Never oper ate this vehicle in fast flowing water o r in water deeper than that specified further in this O perator's Guide.
Check w ater depth and c urrent before you attempt t o cross any water. Wa­ter should not go above footrests.
Remember that wet brakes may have red uced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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SAFETY INFORMATION
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WARNING
V00A0MQ
POTENTIAL HAZARD
Improperly operating in rever se .
WHAT CAN HAPPEN
You could hit an obstacle or person behind the vehicle, resulting in serious injury.
HOW T O AVOID THE HAZARD
When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly.
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SAFETY INFO RMATION
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35
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improp er tires, o r wi th improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with im­proper or uneven tire pressure, may c ause loss of contr ol, tire blow outs, tire to move around o n its rim and increases the risk of an accident.
HOW T O AVOID THE HAZARD
Always use the size and type of tires specified further in this Opera tor's Guide for this vehicle.
Always maintain proper tire pressure as described further in this Ope ra­tor's Guide.
Always replace wheels or tires that are damaged.
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36
SAFETY INFORMATION
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WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci­dent.
HOW T O AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessori es added to this vehicle s hould be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.
NEVER install p assenger seat or use the racks to carry a p assenger. Modification of the vehicle to increase s peed and performanc e may violate
the terms an d conditions of your vehicle li m i te d warran t y. In addition, cer­tain modifications including the removal of engine or exhaust components are illegal under most laws.
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SAFETY INFO RMATION
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37
WARNING
V00A0PQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle hand ling which could lead to an accident.
HOW T O AVOID THE HAZARD
Never exce ed the stated load capa city for this vehicle includi ng operator, as well as other loads and added accessories.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a tra iler. Allow greater di s -
tance for braking. Always follow the instructions in this Operator's Guide for carrying cargo
or pulling a trailer.
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SAFETY INFORMATION
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V03M01Q
POTENTIAL HAZARD
Transporting flammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
WARNING
This can cause serious injury or death.
HOW T O AVOID THE HAZARD
Never transport flammable o r dangerous material.
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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SAFETY INFO RMATION
WARNING
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39
RIDING THE VEHICLE
To fully a ppreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you MUST follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this Operator's Guide completely before you opera te this vehicle.
Information in this Operator's Guide is limited. It is strongly recommend­ed that you obta in further information and training from your local authori­ties, ATV clubs, a recognized ATV train­ing organization or contact an autho­rized Can-Am de aler. USA and Canada Only: to find out about available training course nearest you, call the Specialty Vehicle Institute of America (SVIA) at 1 800 877-2887 or in Canada , the Cana da safety Council (CSC) at 1 (613) 739-1535 ext. 227.
The U.S. Consumer Product Safety Commission and all ATV manufac­turers do not rec om m ended anyone under the age of 16 to ride an ATV having a n engine higher than 90 cc. For the child's safety, we strongly recommend you also follow and en­force this recommendation. You are the sole judge of a rider's capability to understand the risk s and operate a vehicle safely.
Become completely familiar with the operational controls a nd the general operation of the vehicle before ven­turing i nto off road cond itions. Prac­tice driving in a suitable area free of hazards and feel th e response of each control. Drive at low speeds . High­er speeds require greater e xp erience, knowledge and suitable riding condi­tions.
Not all vehicles are the same. Each has its own unique performance char­acteristics, controls and features. Each w ill ride and handle differently.
Never assume that the vehicle w ill go everywhere safely. Sudden changes in terrain caused by holes, depres­sions, banks, softer or harder "ground" or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehi­cle does begin to toppl e or tipover, it is usually the best advice to immediately get off... AWAY from the direction of the tipover!
Persons w ith cognitive or physical im­pairments or who are high risk tak ers have an increased exposure to over­turns or collisions w hich may result in injury including death.
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SAFETY INFORMATION
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Pre-Operation Check
The pre-operation check is very important prior to operating the vehicle. Always check the p rop ­er operation o f cri tical co ntrols, safety features and mechanical components before st arting. If not done, severe injury or death might occur.
Before using this vehicle, the operator should alwa ys:
• Apply parking brake and check if it operates properly.
• Check tire pressure and conditio n.
• Check wheels and bearings for wear and damage.
• Check location o f controls a nd en­sure the y work properly.
• Verify if steering operates freely.
• Activate throttle control lever sev er­al times to e ns ure it operates freely. It must return to idle position when released.
• Activate the brake levers and brake pedal to make sure the brakes fully apply. Levers and pedal must fully return when released.
• Ensure transmission lever is wo rk­ing the n reset in PARK position.
• Check fuel, oil and coolant levels.
• Check for oi l leaks on the en­gine/gearbox and drive train com­ponents.
• Clean headlamps and taillight.
• Ensure front access compartment cover and rear storage cover com­partment a re properly latched.
• Ensure s ea t is properly l atched.
• If you trans port cargo, respect load capacity. Ensure cargo is properly secured to the racks.
WARNING
• If y ou are pulling a trailer or other equipment, ensure it respects the tongue capacity and tow ing capac­ity. Ensure tra iler is properly se­cured to hitch.
• Look an d f eel for loose parts while engine is off. Check fasteners.
• Ensure the path of tra v el is free of persons and obstacles.
• Check operation of ignition switch, engine start button, engine stop switch, headlamps, taillight and in­dicator lights.
• Start engine, rem ove parking brake and drive forward s lowly a few feet then apply all brakes individually to test them.
• Check operation of 2W D/ 4WD se­lector.
Correct any problem you may have found before riding. See an autho­rized Can-Am dea ler as necessary.
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Clothing
Actual w ea t her conditions should help you decide how to d res s. However, it is important that the operator alwa y s wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots , gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you m ay encounter en route. Opera tor must nev­er wear loose clothing such as a scarf tha t may get entangled in the vehicle or on tree branches and shrubs. D epending on conditi ons , antifogging goggles or sunglasses m ay be required. Different colored lenses available for goggles or sunglasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
V00A0RN
Long
sleeves
Gloves
Long, sturdy
pants
Boots
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SAFETY INFORMATION
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Car r ying Loads
Any load carried on the vehicle's carrying rack(s) will affect the stability and con­trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always ma ke sure the load is secured a nd c annot interfere with your proper control. Always be aware that the "load" may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid c overing and obs truc ting the headlamp or taillight with the cargo.
This vehicle is des igned specifically to carry an operat or only. Even with a long seat that provide unrestricted operator m ov em ents, they are not designed nor intended to carry passenger(s). NEVER install passenger seat or u se the racks or their location to carry passenger(s). Carrying passenger(s) may affect the stability and your c ontrol of the veh icle.
Hauling a Trailer (if so equipped)
Riding this vehicle with a trailer substantially increases the risk of toppling , espe­cially on inclined s lopes. If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal with the vehicle. (In some instances a special extension may have to be installed on the vehicle hitch). Use security chains to s ecure the trailer with the vehicle. This vehicle may require ad ditional stopping dista nc e if ha uli ng hea v y loa ds , es­pecially on inclined surfaces. Be car eful not to s k id or slide. When stopped or parked, block the vehicle and trailer w heels from pos sible movement. Always make sure load is evenly distribute d on the trailer. Use caution when disconnect­ing a loaded trailer; it or its load may topple on you or others . Do not turn at high speeds.
Working with your Vehicle
Your vehicle can help you perform a numbe r of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Can-Am dea ler. However, always re sp ect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure. To prevent possibl e injury, it is equally important to follow the instructions and warnings that accompany the accessory. Avoid any physical exertion through lifting or pulling of hea v y loads or m a npowering the vehi cle. (Continue to read RECREATIONAL RIDING below).
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SAFETY INFO RMATION
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Recreation al Rid ing
Respect the rights and limitations of others. S tay away from areas designated for other types of off road use. Thi s includes s nowmobile trails, equestrian trails, cross country ski trails, mountain bike trails, etc. Never assume there are no other users on the tra il. A lways stay to the com plete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appea rs in front of you.
Join a local ATV club. They will provide you with a map and advice or inform y ou where y ou can ride. If a club does not exist in your a rea , help start one. Group riding and club activities provide a pleasurable, social experience.
Always keep a safe distance from other riders. Your judgm ent of speed, ter­rain conditions, weather, me chan ical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other mo torized vehicle, c an not stop "on a di m e".
Before you r ide, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the len gth of your ride, carry additional tools or emergency equip­ment. Find out where you can get a dditional gasoline and oil. Be prepared for the possible cond itions you may encounter. A n em ergency first aid kit should always be a consideration.
Enviro nment
One of the benefits of this vehicle is that it can tak e you off the beaten path away from most commu nities. However, you should alway s respect nature and the rights of others to enjoy it. Do n ot ride in environmentally sensitive areas. Do not drive over forest crops or shrubs . .. nor cut down trees or tak e dow n fencing... nor sp in your wheels a nd destroy the terrain. “Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized v ehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.
Observe the rule... “what you tak e in, carry out”. Do no t litter. Do not start campfires unless you have p erm iss ion to do so... and then only . .. away from dry areas. The hazards y ou may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Alw ays o btain the permission of the landowner before riding on private land. Respect c rops, fa rm animals and property lines. If you come to a closed a gate, close i t again after yourself.
Finally, do not pollute streams, lakes or rivers a nd do not m odify the engine or muffling system, or remove any of its comp onents.
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SAFETY INFORMATION
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Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its prop er purpose.
The addition of weight to an y part of the vehicle changes its gravitational stability and modifies its performance.
Off-High way Operation
The very nature of off-highway operation is d an gerous. A ny terrain, which ha s not been specially prepared to c a rry vehicles, presents an inherent danger where angularity, terrain substa nc e and exact st eepness are unpredictable. The terrain itself presents a continual element of danger, which mus t be know ingly accepted by anyone v enturing over it.
An operator who takes a vehicle off- roa d should always exercise the u tmo st care in selecting the safest path and keeping close w atch on the terrain ahead of him. On no account s hould the v ehicle be operated by anyone who is not c om pletely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
Genera l Operating and Safety Precauti ons
Care, caution, experien ce and driving skill are the best preca utions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle ca n s afely ne gotiate an obstacle or a particul ar piece of terrain, always choose an alternate route.
In off-road operation, power and traction, n ot speed, a r e important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden cha nges in slopes or ob stacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if t he controls do not func tion norma lly. When operating in revers e, chec k that the path behind the ve hicle is free of peo-
ple or obstacles. Proceed slowly and avoid sharp turns. When stopped or parked, always apply the p arking brake. This i s especiall y im-
portant when parking on a slope. On very steep inclines or if the vehicle is car­rying cargo, the w heels should be bl oc ke d using rocks or bricks. Remember to turn the fuel valve to th e clos ed pos ition.
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SAFETY INFO RMATION
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Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, it is common to en co unter terrain situations where the top of the hill ha s eroded to a po int tha t the hill peak rises very sharply. T he veh icle can readily negotiate such a condition, however, in doing so, when the fron t of the vehicle is d riven to a point that the vehicle's balance changes rearward tipover ca n oc c ur.
The s a m e situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If s uc h a situation occurs ta ke an alternate route. Be aware of side hilling dangers when doing so.
It is also wise to know the terrain condition on the othe r side of the hill or bank. All too often there exists a sharp drop-off that is i m pos s ible to negotiate or descend.
Downhill Driving
This vehicle can climb slopes that are stee per than it can safely des c end. There­fore, it is essential to assure that a safe route e xists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could "toboggan " the ve­hicle. M a intain steady speed a nd/ or accelerate slightly to regain c ontrol.
Side Hilling
Whenever possible, such operation should be avoided. If ne ce ssary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi­tion, slippery or unfirm surfaces could res ult in uncontrollable side sli ding. Do not attempt to turn the vehicle downhill with the slide. Avoid all o bjects or de­pressions that w il l intensify the raising of one s ide of the vehicle higher than the other, thus ca us ing rollover.
Drop-O ffs
This vehi cle will "bottom-out" and usually stop if either the front or rear whe els are driven over a drop-off. If the drop is sha rp o r dee p, the v ehicle will nose dive and tipover.
Avoid negotiating drop-offs. Reverse and select an alternate route.
WARNING
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SAFETY INFORMATION
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Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not des igned for jumping nor can it, or you, absorb the energy of high impa c ts such a s jumping. Performing "wheelies" can c au se the vehicle to flip over onto you. Both prac tices hav e a high risk for you and should b e avoided at all times.
To maintain proper c ontrol it is strongly advised that you keep your hands on the handlebar and within easy re ach of all controls. The same holds true for your feet. To minimize the p os sibility of any leg or foot injury, k eep y our feet on the footrests at all times. Do not direct your toes ou twards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
V00A0UL
Even th ough there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel unco m fortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impac t.
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SAFETY INFO RMATION
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This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a collision to occur with another v ehicl e. The tires of this vehicle a re not suited for paved road us e. Pavement m a y seriously affect the handli ng and control of the vehicle. Riding on roads or soft s houlders may con fus e other road users, especially if your li ghts are on. If you have t o cross a road, the le ad driver should get off his vehicle then observe and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the v ehicle m a y "floa t" and topple. Check the w a ter depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A l os s of traction may occur. Do not attempt to enter the water a t high s peed. The water will act a s a brak e and could throw you.
V00A0VL
Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudd en "holes" or changes in depth. Similarly s o, be w atch fu l of hazards such as rocks, logs, etc., partially co ve red by vegetation.
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48
SAFETY INFORMATION
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If your trip crosses frozen waterways, make sure that the ice i s thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indic ation that the i c e thickness will vary. If in doubt, do not attempt to cross .
Ice will also affect the control of vehicle. Slow down and do not " gun" the throttle. This will only res ult in spinnin g of the tires and possible tipover of the vehicle. Avoid rapid braking. This aga in will possibly result in an uncontrolled slide and tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle.
Sand and r iding on sand dunes or on snow is another uni que experience but there are some basic precautions that s hould be observed. We t, deep or fine sand/snow may create a loss of trac tion and cause the vehicle to slide, drop off or become "bogged" down. If this occurs look for a firmer base. Again, the bes t advice is to slow down and be watchful of the conditions.
When riding in sand dune s it is advisable to equi p the vehicle with an antenna type safety flag. This w ill help make your location mo re v isible to others over the next sand dune . Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag ca n snag and rebound on your body if caught, do not use it in areas where there are low hangi ng branches or obstacles.
Riding on loose stones or gravel is very s imilar to riding on ice. They will affect the s teering o f vehicle... possibly causing it to slide and tipover especially at high speeds . In addition, braking distance may be a effected. Remembe r tha t "gunning" the throttle or sliding may c a us e loose stones to be ejected rea rwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the s kid until you regain c ontrol. Never jam the brakes and lock the whee ls.
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SAFETY INFO RMATION
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49
Respect and follow a ll posted trail s igns. They are there to help you and others. Obstacles in the "trail" should be traversed w ith caution. This includes loose
rocks, fallen trees, slippery surfa c es , fences, posts, and embankments and de­pressions. You should avoid them when ev er possible. Remember that som e obstacles are too large or dangerous to cross and should be avoided. Small rock s or fallen trees may be safely crossed... approach a t a 90° angle. Stand on the footrests w hil e keeping your knees flexe d. Ad just speed without losing momen­tum and do not " gun" the throttle. Hold ha ndlebar firmly. Place your body wei ght rearwards and proc eed. Do not try to lift the vehicle front wheels off th e ground. Be a ware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
Uphill
Keep y our body weight forward towards the top of the hill. Keep y our feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cau se the front of the vehicle to lift from the ground and fall back on you. I f the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, a pply the brake, being careful not to slide. Dismount then use the " U " turn or "K" turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle towa r d the top of the hill then drive downhill). Always walk or dismount on the upside of the slope whi le keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay c lear. Do not ride over the crest of the hill at high speed. Obstacles, including sharp drop-offs, ma y exist.
V00A0XL
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50
SAFETY INFORMATION
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Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using so lely engine compression or in neutral gear.
V00A0YL
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
WARNING
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SAFETY INFO RMATION
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51
Side Hilling
This is one of the most risky ty pes of riding since it may drastically change the balance of the vehicle. It should be avoide d wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body wei ght on the upside of the slope... and be prepa red t o dism ount on that side should the vehicle beg in to topple. Do not try to stop or save the vehicle from damage.
V00A0ZL
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52
SAFETY INFORMATION
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Routine Maintenance
Once your ride com pleted, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good c ondition for resa le but will eliminate potential ha zards the next time you use the vehicle. Wash your vehicle in warm soapy wa ter then allow it to dry. (A t owel may help). Do not wash your vehicle outside during freezing weather. Apply a ppropriate lubrication as described in the MA INTENANCE section.
Part of your responsibility tow a r ds safety is to respect the contents of this Op­erator's Gu ide. It provides valuable advice on how to properl y take care of y our vehicle. If further assistance is required your authoriz ed Can-Am dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the terms and con ditions of your vehicle lim ited warranty. In addition, certain modifi­cations including the rem ov al of engine or exhau st components are illegal under most laws.
Changing the wheel and/or tire s ize m a y affect the stability of the vehic le. Incor­rect tire pressure may lead to blow outs or cau se a tire to move around on its rim and become lost or damaged. W heels or tires which a re damaged s hould always be replaced.
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HANG TAG
This vehicle comes with a ha ng tag and labels containing important s a fet y infor­mation.
Any person who ride s this vehicle should read and understand this information before riding.
V07M11L
USA and Canada Only
704901107
vmo2006-005-009_en
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SAFETY INFORMATION
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ON-PRODUCT LABELS
The following labels a re on yo ur vehicle and they should be considered perma­nent p arts of the ve hicle. If missing or da m a ged, th ey can be replaced fre e of charge. See an authorized Can-Am dealer.
NOTE: Th e following illustrations used in this Operator's Guide are a general representation only. Your m odel may differ.
vmo2007-003-002_a
vmo2007-004-001_a
vmo2007-003-005_a
vmo2007-003-006_a
vmo2007-004-002_a
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vmo2007-003-007_a
SAFETY INFO RMATION
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55
Label 1
Label 3
V07M06Y
Label 4
V01M01Z
V01M02Z
Label 2
V07M07Y
Label 5
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V01M07Z
SAFETY INFORMATION
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vmo2006-016-008_en
Label 6
XXX
XX
Label 7
XX
XXX
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USA and Canada Models
vmo2006-005-010_en
FRONT AND REAR FENDER
International Models
vmo2006-005-010_en
FRONT FENDER ONLY
Label 8
vmo2007-002-002
LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME
vmo2006-007-002_aen
____ ________
SAFETY INFO RMATION
___ ________
57
International Models Only
Label 10
vmo2006-014-003_a
Label 11
vmo2006-005-010_en
REAR FENDER ONLY
____ _______
58
SAFETY INFORMATION
___ ________
VEHICLE
INFORMATION
_____ ________________
59
HOW TO IDENTIFY YOUR VEHICLE
The main components of your vehi­cle (engine and fram e) are identified by different serial numbers. It may sometimes b ecome necessary to lo­cate these numbers for warranty pur­poses or to tra ce your vehicle in the event of loss. Thes e numbers are re­quired by t he authorized Can-Am deal­er to complete w a rranty cl aims prop­erly. No warranty will be allowed by BRP Inc. if the engine identification number (EIN) or vehic le identification number (VIN) is remove d or mutilated in any way. We strongly recommend that you take note of all the serial num­bers on your vehicle and s upply them to your insuranc e company.
Engine and Vehicle Identi fic ation Num ber Loca tion
Compliance Label
This label indicates vehicle's compli­ance in many countries.
LABEL LOCATION
Under seat, on
Outlander Series
V00M02Y
USA AND CANADA
the upper bar
of frame.
vmo2006-007-042_a
TYPICAL
1. EIN (Engine Identification N umber)
2. VIN (Vehicle Identification Number)
3. Model
3 2
1
V00M03Y
OTHER COUNTRIES IN THE WORLD
____ __________________
60
NOISE EMISSION CON TROL SYSTEM REGULATION
USA and Canada Only
Tampering with No ise Contro l System I s Prohibited!
U.S. Federa l law and Canadian provincial laws may prohi bit the follow ing acts or the causing there of:
1. The remova l or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ul tim a te purchase r or while it is in use or
2. The use of the vehi cle a fter such dev ice or element of design has been re­moved or rendered inopera tive by any person.
Among those Acts P resume d t o C onstitute Tampering Are the Acts Listed Below:
1. Removal o r alteration or the puncturing of the muffler or a ny engine c om po­nent which conducts removal of engine exhaus t gases .
2. Removal or alteration or the puncturing of any part of the intake sy ste m .
3. Replacing any moving parts of the vehicle or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.
4. Lack of proper maintenance.
_____ ________________
61
EMISSION REQUIREMENTS
USA Only
The California A ir Resources Board (C A RB) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
A non-complianc e R ed Label (as well as a Green Label) is obtain ed annually during California Vehicle registration. The appropriate label is d enoted by the vehicle identification number (in the 8
VEHICLE CATEGORY VIN 8THCHARACTER
th
character detailed herein).
Non-complying Red Label
Complying Green Label
Must denote a C or 3
Any alphanumeric designation other
than a C or 3
____ __________________
62
BREAK-IN PERIOD
Engine
A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only.
During this period, maximum throttle should not exceed 3/4. Howeve r, brief full acceleration and speed variations contribute to a good brea k-in. C ontin­ued wide open throttle accelerations, prolonged cruisi ng speeds and engine overheating a re detrimental during the break-in period.
Belt
A new belt requires a break-in period of 50 km (30 miles). Avoid strong acceleration/deceleration, pulling a load or hig h speed cruising .
10-Hour Ins pection
NOTE: The 1 0-ho ur inspection is at the expense of the vehicle ow ner.
As with any precision piece of me­chanical equipment, we suggest that after the first 10 hours, 300 km (185 mi) or 30 days after the pur­chase, w hichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This inspection will give you the opportunity to discuss the unanswered questions you may ha v e encountered du ring the first hours of operation.
_____ ________________
63
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some c ontrols/instru m ents /eq uipment a re optional.
22, 24
25
13
16
8
4
3
20
26
19
18
7
9
5
2
23
12
15
14
16
6
1 11
21
12
10
19
17
vmo2006-007-015_c
____ __________________
64
20
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section gi ve s basic func-
tions of the various controls of your ve­hicle. For more deta ils of how t o op-
1
erate one control in con junction with some others, refer to OPERATING IN- STRUCTIONS furth er in this section.
1) Throttle Leve r
2
3
When pu sh ed, it increases t he engine speed that allow s th e engagement of the trans m iss ion on the selected gear.
When released , the engine speed should return automatically to idle and the vehicle will gradually slow down.
V07I01Z
TYPICAL
1. Selector
2. 2WD position
3. 4WD position
2
3
V07I01Y
TYPICAL
1. Throttle lever
2. To accelerate
3. To decelerate
1
2) 2WD/4WD Selector
This selector allow to choose between 2WD or 4WD .
3) Brake Lever
When the brake l ev er is compressed, the front and rear brak es are applied. When released, the brake lever should automatically return to its original posi­tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
NOTE: As on other wheeled vehicles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will a ffect vehicle handling a nd steering control when braking vigorously. Take it i nto account when braking.
_____ ________________
65
1
2
V07K01Y
TYPICAL
1. Brake lever
2. To apply brakes
4) Parking Brake
When a pplied, it prevents the vehi cle from moving. Useful when the brake needs to be locked for examp le when doing a K-turn, during transporta tion or when the vehicle is not in operat ion.
WARNING
2
V07K02Y
TYPICAL
1. Brake lever lock
2. Press to apply parking brakes
1
To release mechanism: S queeze brake lev er. Lever lock should auto­matically return to its original position. Brake lever should return to rest po­sition. Always release parking brake before riding.
Always use the parking brake and engage the PARK position on the transmission le ver when the vehi­cle is not in operation.
WARNING
Make sure parking brake is fully disengaged before operating the vehicle. When you ride the vehicle, br akes that are caused to drag by a c on­tinuous pressure on the lever may cause damage to the brake system and caus e loss of brak i ng capacity and/or fire.
To en gage mechanism: S queeze
brake lever and maintain while mov­ing lever lock. Brake lever is now compressed and applying all brakes.
5) Transmission Lever
A 5-posi tion lever: P, R, N, H and L. To cha nge the tra ns m ission position,
completely stop vehicle then move lever to the desired position. Do not force le ve r. If unable to shift, roc k the vehicle back and forth to move the gears in the transmission and try again.
____ __________________
66
vmo2006-007-007
SHIFT PATTERN
CAUTION: Always completely st op the vehicle and apply the brake prior to moving the transmission lever.
P: Park
This position locks the transmission to help prevent vehicle movement. Al­ways use when the vehicle is not in operation. In some circumsta nc es , it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to be engaged.
R: Reverse
This allows the vehicle to go back­ward. The vehicle speed is limited.
WARNING
Before moving vehicle in reverse, ensure the path behind is clear of obstacles o r bystanders. Remain seated.
vmo2006-016-001_a
TYPICAL — MULTI-FUNCTION SWITCH
1. Headlamp switch
2. Engine s top switch
3. Engine s tart button
4. Override button
Headlamp Switch
3 2
N: Neutral
This position disengages th e transmis­sion to allow manual vehicle move­ment.
H: High gear
This se lects the high speed range of the transmission in the gear box. It is the normal driving speed range. It al­lows the vehicle to reach its maximum speed.
L: Low gear
This selects the low sp eed range of the transmission in the g ear box. It is the working position. It a llows the vehicle to move slowly with the maxi­mum traction and power.
NOTE: Use the low spee d range to pull any load or to climb a steep incline.
V07I03Y
HEADLAMP SWITCH FUNCTIONS
1. Headlamp switch
2. Low beam and taillight
3. High beam and taillight
1
NOTE: Place ignition switch to ON "without light" position to close the headlamp.
6) Multi-Function Switch
The controls located on this multi­function switch are:
_____ ________________
67
vmo2006-016-002_a
IGNITION SWITCH POSITIONS
1. OFF
2. ON "with light"
3. ON "without light"
Engine Stop Switch
This switch can be used to stop engine and as an emergenc y control.
Engine Start Button
To start engine, place the engine stop switch to RUN.
Press and hold the eng ine start button. Release immediately after engin e is started.
To stop engine, fully release throttle lever then use the engine stop switch.
NOTE: While engine can be stopped by turning ignition key to OFF posi­tion, we recommend the engine be stopped by the engine stop switch.
V07I05Y
1
V07I06Y
TYPICAL
1. Engine s tart button
2. Engine s top switch
2
1
NOTE: The engine will not turn over if the engine s top switch is turned to the OFF positi on.
Override Button
This button is used to override the re­verse speed limiter system wh ile pow­er backing up. Press and h old the override button then depress throttle lever gradually.
WARNING
Never activate the ove rride but­ton if throttle lever i s al ready de­pressed as a loss of control may result, causing severe p ersonal in­jury or death.
TYPICAL
1. Engine s top switch
____ __________________
68
2
V07I07Y
TYPICAL
1. Override button
2. Engine s top switch
1
7) Speedometer
Unit Selec tion (MPH vs km/h)
The speedometer, odometer and trip meter are factory preset in miles but it is possible to change them to kilo­meter reading. Contac t an authoriz ed Can-Am dealer.
Display Selector Button
Use sel ec tor button to change multi­function displa y to the desired mode:
– odometer – trip meter (resetable) – hour meter (resetable) – vehicle hour m eter – speed or RPM m ode.
vmo2006-007-034_a
TYPICAL
1. Display selector button
2. Pointer mode display
3. Transmission position display
4. Multi-function d isplay
5. Fuel level display
6. 4WD indicator lamp
7. Low fuel level indicator lamp
8. Check engine indicator lamp
9. High beam indicator lamp
vmo2006-007-033_g
1. Selector button
2. Multi-function d isplay
Pointer Mode Display
The speedometer poi nter as two modes, it can show vehicle speed or engi ne revolution per minute.
vmo2006-007-033_b
1. Pointer
_____ ________________
69
To c ha nge pointer from one mode to the other do the following:
– change speedometer multi-func-
tion display to the odometer (ODO) mode
– push and HOLD display selector
button for 2 seconds to chan ge mode.
Speed Mod e
In this mode, the pointer indicates the speed of the vehicle.
The speedometer measures s peed from 0 to 140 km/h and 0 to 90 MPH.
DISPLAY FUNCTION
PPark NNeutral R Reverse H
L
High Gear
Low Gear
NOTE: If the letter “E ” is displayed in the transmission position display, it means that there is a electrical com­munication error. Contact an autho­rized Can-Am dealer.
RPM M ode
In this mode, the pointer indicates en­gine RPM.
The speedometer measures engine RPM from 0 to 9000 RP M.
NOTE: I n the RPM mode, the vehicle speed will be autom a tica lly di splay ed in the multi-function display once the vehicle moves over 10 km/h or 6 MPH.
Transmission Position Display
This display will show transmission position.
Multi-Function Display
NOTE: Us e the sele ctor button to change display to the des ired mode.
vmo2006-007-033_g
1. Selector button
2. Multi-function d isplay
Odometer (ODO)
Odometer records the total distance travelled either in miles or kilometers.
vmo2006-007-033_c
1. Transmission position
____ __________________
70
Trip Meter (TRIP)
The trip meter records distance trav­elled since it has been reset. Distance travelled is displayed either in miles or kilometers.
It c an be used to establish a fuel tank range or distance between 2 w a y points for instance.
Push and HOLD display selection but­ton for 2 seconds to reset the trip me­ter.
Hour Meter (TRIP TIME)
The hour meter records vehicle run­ning time when the electrical system isactivated. Itcanbeusedtoes­tablish traveling time between 2 way points for instance.
Push and HOLD display selection but­ton for 2 seconds to reset the hour me­ter.
Hour Meter (ENGINE HOURS )
The hour meter records engine run­ning time.
Speed/RPM
In the RPM m ode, vehicle speed will be automatically displayed once the vehicle moves over 10 km/h or 6 MPH.
In the speed mode, display will show engine RPM from 0 to 9000 RPM.
_____ ________________
71
Multi-Function Display Messages
MESSAGE DESCRIPTION
When the speedometer is in SPEED MODE, multi-function
X 100 RPM
INVALID KEY
display will show “X 100 RPM” if the Speed/RPM mode is selected.
Indicates that you have used the wrong ignition key, use the proper key for this vehicle. It is also possible that the ignition key has a bad contact, remove and clean key.
PARK BRAKE
LO BATT Low battery voltage, check battery voltage and charging system.
HI BATT
LOW OIL
HI TEMP
LIMP HO ME
CHECK ENGINE
MAINTENANCE SOON
NO ECM COMMUNICATION
(1)
(2)
(3)
Is displayed when parking brake is applied for more than 15 seconds (while riding).
High battery voltage, check battery voltage and charging system. Engine low oil pressure, stop engine immediately and check oil
level. Engine i s overheating, refer to ENGI NE OVERHEAT in
TROUBLESHOOTING. Serious fault on the engine that can change the normal operation
of the engine, check engine indicator lamp will also blink, refer to TROUBLESHOOTING for more details.
Engine fault, check engine indicator lamp will also be ON, refer to TROUBLESHOOTING for more details.
Periodic maintenance required. See an authorized Can-Am dealer.
Communication error between speedometer and engine control module ( ECM), contact an authorized Can-Am dealer.
CAUTION:
(1)
If the light does not turn of f right after engine starting, stop engine. Check engine oil level. R efill if necessary. If the oil level is good, see an authorized Can-Am dealer. Do not use the veh icle until repaired.
CAUTION:
(2)
If the light does not turn of f right after engine starting, stop engine. See an autho ri zed Can-Am dealer. Do not use the veh icl e until re­paired.
(3)
Message must be erased by a n authorized Can-Am deal er.
____ __________________
72
Fuel Level Display
Bar ga uge continuously indicates the amount of fuel in the fuel tank whil e riding.
When the low fuel ind icato r lamp is ON, it indicates that there is only 30% of fuel left in fuel tank, ap proximately 6L(1.6U.S.gal).
vmo2006-007-033_e
1. Fuel level display
2. Low fuel indicator lamp
Indicator L am p s
When this indicator is ON , it indicates the 4WD system is activated.
When this indicator is ON, it in dicat es that there is only 30% of fuel left in fuel tank, approximately 6 L (1.6 U.S. gal).
When this indicator is ON, it indicat es an engine fault code, look for message in multi-function display. When this indicator blinke s, it indicates that the LIM P HOME mode is a ctivated, refer to TROU BLESHOOTING for more details.
When this indicator is ON, it indica tes high intensity is selected on the headlamps andignitionkeyisinLIGHTS position.
vmo2006-007-033_f
1. 4WD indicator lamp
2. Low fuel level indicator lamp
3. Check engine indicator lamp
4. High beam indicator lamp
8) 12-Volt Pow er Outlet
Convenient for handheld spotli ght or other portable equipment.
Remove protective cap to use. Al­ways reinstall it after use to protect against weather.
Do not exceed th e rating capacity. See SPECIFICATIONS.
An auxiliary supply is available to connect additional accessori es . Two wires are hidden in the wiring harness at the front of vehicle underneath da s h board. S ee a n authorized Can-Am dealer for more details.
9) Ignitio n Switch
Key-operated 3-position s witch.
_____ ________________
73
vmo2006-016-002_a
IGNITION SWITCH POSITIONS
1. OFF
2. ON "with light"
3. ON "without light"
Insert key in switch and turn to the desired position. To remove key, turn key to OFF position then pull it ou t.
NOTE: When turning the key to OFF position and removing the key, the ve­hicle electrical system w ill take a few seconds to shut down.
The ON with lights position, turns on all lights with either the engine run­ning or not. Remem ber that having the lights on without the engine run­ning discharges the battery. Always turn ignition key to OFF position after engine has been stopped.
NOTE: While engine can be stopped by turning ignition key to OFF posi­tion, we recommend the engine be stopped by the engine stop switch.
Digitally Encoded Security System (D ESS™)
However, the DESS brings a great flex­ibility. You can buy an additional igni­tion key and ha v e it programmed for your veh icle.
To have additional ignition key, r efer to an authoriz ed Can- A m dealer.
10) Fuel Tank C ap
CAUTION: Never place anything over fuel tank cap because the vent hole on th e top of fuel tank cap can be blocked and the engine could misfire.
Unscrew counterclockwise and re­move cap to allow fuel tank filling then fully tighten clockwise.
Always stop engine before re­fueling. Open cap slowly. If a differential pressure cond ition i s noticed (whistling sound heard when loosening fuel tank cap) have vehicle ins pected and/or re­paired before further o peration. Fuel is flammable and explosive under certai n conditions. N ever use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always w ork in a well-ventilated area. Never top up the fuel tank before plac­ing the vehicle in a war m area. As temperature i ncreases, fuel ex­pands and may overflow. Always wipe off any fuel spillage from the vehicle.
WARNING
The ig nition key spec ifically contains an electronic circuit that gi ve s it a unique electronic seria l number.
This ignition key c annot be used on an­other vehicle and conversel y, the one from another vehicle cannot be used on your vehicle except if it was pro­grammed this way.
____ __________________
74
11) Brak e Pe dal
When pressed down, the rear brake is appl ied. When releas ed, the brake pedal should return to its original posi­tion. Braking effect is proportional to the force applied on the peda l and to the type and condition of the terrain.
NOTE: The brake will have also an ef­fect on front wheels through the drive train.
The brake ped al applies the rear brake only. Should the front brakes system fail, the rear brake can be activated by depressing the brake pedal.
vmo2006-007-009_a
1. Brake pedal
12) Footpeg
vmo2006-005-026_a
TYPICAL
1. Access panel
2. Front racks
3. Latch
This panel allows an easier access to the service compartment. The ser­vice compartment contains different maintenance items like rear bra ke fluid reservoir, radiator c a p, coolant reservoir and fus e holders.
Use this area to keep your fee t stable.
vmo2006-007-010_a
1. Footpeg
13)Access Panel
To open the panel, unlatch, lift then remove it completely.
14) Rear Storage Compartment
Convenient location to carry personal articles such as a spare spark plugs, first aid kit, etc. Unlatch cover, g ently lift then remove cover.
The compartment is equipped with a drain plug. Remove plug to allow draining when n ecessary. Reinstall plug when finished .
vmo2006-005-027_a
1. Rear storage compartment cover
2. Seat
3. Rear racks
4. Latch
_____ ________________
75
When engine is running, always engage the PARK position on the transmission l ever before opening cover. Never leave any heavy or loose breakable objects in the stor­age basket. Always latch cover be­fore riding. If storage cover is re­moved to provide greater carrying area, ensure that cargo is secured and will not "fly out" when riding atspeedonroughterrain. Slow down.
WARNING
1
15)Seat Latch
It allows the removal of seat to give access to engine com partment.
vmo2006-005-027_b
1. Seat latch
Seat Removal
Push latch forward while gently lifting rear of seat. Pull se at rearward. Con­tinue lifting movement until you c a n release the front retaining device then completely remove seat.
V07L05Y
1. Insert these tabs in hooks
2. Hooks
Make sure seat is securely latched before riding.
2
WARNING
16)Cargo Racks
Convenient racks to carry gear.
Ensure to properly secure material to racks. Do not overload. Ensure load do es not i nterfere with visibil­ity and/or steering. Do not carry passenger(s).
Refer to SPECIFICATIONS for carry- ing loads and cargo weight distribution recommendations.
WARNING
Seat Installation
Insertfronttabsofseatintoframe hook. When seat rests in its position, firmly push seat down to latch.
NOTE: A distinctive snap will be felt. Double check that the seat is secure by giving it a tug to co nfirm proper latching.
____ __________________
76
17) Trailer H i tch
Convenient hitch to install a ball to tow a trailer or other equipment. In­stall the proper ball size as per trailer manufacturer recom m enda tions. Re­fer to SPECIFICATIONS for carrying loads and towing recommendations.
V07L0TY
TYPICAL
1. Trailer hitch
vmo2006-007-011_a
1
TYPICAL
1. Radiator cap
19) Fuse s
WARNING
Ensure to install the proper ball size that matches the equipment you will tow.
NOTE: Follow manufacturer's instruc-
tions fo r proper attachment.
18) Rad ia tor Cap
Located in serv ice compartment, un­der access panel.
In order to avoid getting burned, do not remove the radiator cap when the engine is hot.
To remo ve the radiator cap, press and turn it c ounterclock wise. R evers e the removal procedure to install.
WARNING
The electrical system is protected with fuses. Refer to MA INTENANCE for details.
The fuse holders are located in the front service com pa rtm ent and at the back near battery.
vmo2006-007-012_a
FRONT — FUSES LOCATION
1. (F1) Ignitio n coils (5 A)
2. (F2) Fan (20 A)
3. (F3) Fuel injectors (5 A)
4. (F4) Speedometer/speed sensor/tail
lamp (7.5 A)
5. (F5) Fuel pump (7.5 A)
6. (F6) Engine Control Module (ECM) (5 A)
7. (F7) A ccessories (20 A)
_____ ________________
77
vmo2006-007-013_a
1. Dipstick
vmo2006-007-031_a
REAR — F U SES LOCATION
1. (F8) Main (30 A) (F9) M ain accessories (30 A )
20) Tool K it
The tool kit is located in the rear stor­age com pa rtm ent. It contains tools for basic maintenanc e, this Opera­tor's G uide and the BASIC GUIDE TO WINCHING TECHNIQUES with the XT models.
The tools included in the tool kit are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure g auge (1) – shock absorbe r key (1) –fuse30A(1) –fuse20A(1) –fuse15A(1).
21) Dipstick
Allow to check the oil level in the en­gine.
Refer to LIQUID to che ck the engine oil level correctly.
22) Win ch
XT Models
vmo2007-003-016_a
1. Winch
2. Roller fairlead
3. Winch hook
23) Winch Contr ol S w i tch
XT Models
Usethisswitchtorollinoroutwire from winch.
To take out wire from w inch, press the left side of switch.
To get wire into the winch, press the right side of switch.
____ __________________
78
Refer to BASIC GUIDE TO WINCHING TECHNIQUES for more informations.
NOTE: A winch remote control is al­so provided with the vehicle to ease winch operation if necessary, refer to WINCH REMOTECONTROL further in this section.
vmo2006-016-001_b
TYPICAL
1. In
2. Out
24)Roller Fairlead
XT Models
The roller fairlead is used to prevent damages to the vehicle and guide the wire rope into the winch.
25) Winch Remote Control
XT Models
A winch remote control is provided with the vehicle to ease winch oper­ation if necessary.
The winch remote control is located in the access panel of the front service compartment.
vmo2007-003-001_a
FRONT ACCESS PANEL
1. Winch remote control
To use the winch remote control switch instead of the handlebar con­trol switch, connect the remote con­trol into the provided connection of the front service compartment.
vmo2007-003-016_a
1. Winch
2. Roller fairlead
3. Winch hook
CAUTION: Always disconnect and store the remote control when not in use.
vmo2007-003-017_a
FRONT SERVICE COMPARTMENT
1. Remote control connection
Refer to BASIC GUIDE TO WINCHING TECHNIQUES for more informations.
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79
26) W inch Remo te Control
Connection
XT Models
Connection used to plug-in winch r e­mote control to ease winch operation if necessary.
vmo2007-003-017_a
FRONT SERVICE CO MPARTMENT
1. Remote cont rol connection
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80
LIQUIDS
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This sec tion specifies the rec-
ommended liquids and procedures to check their levels. Refer to MAINTE- NANCE for proced ures to replace the liquids.
Fuel
Recommended Fuel
Use regular unleaded gasoline, avail­able from most service stations or oxy­genated fuel containing a maximum total of 1 0% of ethanol or methanol or both. The gasoline used must have the following recommend ed mini mum octane num ber.
OCTANE NUMBER
Inside North America (87 (R + M)/2)
Outside North America 92 RON
WARNING
Fuel Level
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smo ke or allow fl ame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before placing the vehicle in a warm area. As tem ­perature increas es , fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
WARNING
CAUTION: Never experiment with
other fuels. The use of unrecom­mended fuel can result in vehi­cle performance deterioration a nd damage to critical parts in the fuel system and engine components.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only.
Engine O il
Recommended O il
Use 4-s troke mineral-based engi ne oil that meets or exceeds the require­ments for API service classification SM, SL or SJ. Always check the API service label certification on the oil container, it m us t contain at leas t o ne of the a bove s t a nda rds .
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81
Oil Viscosity
SAE 5W30 mineral-based oil is rec om ­mended for all seasons.
However, during the hottest days of the sum m er the BRP XP-S 10W40 mineral oil (P/N 219 700 346) can be used.
NOTE: For improved overa ll perfor­mance and all season applications, use XP-S 5W40 synthetic oil (P/N 293 600 039 ).
vmo2006-007-013_a
RH S IDE OF ENGINE
1. Dipstick
XP-S 5W40 Synthetic Oil (P/N 293 600 039)
SAE 0W30
SAE 5W30
SAE 10W30
XP-S 10W40 Mineral Oil (P/N 219 700 346)
SAE 15W40
SAE 20W50
Temperature Range
50°C (122°F)
40°C (104°F)
30°C (86°F)
20°C (68°F)
10°C (50°F)
0°C (32°F)
With vehicle on a level surface and engine cold, not running, check the oil level as follows:
1. Unscrew dipstick then remove it and w ipe clean.
2. Reinstall dipstick, screw i n it com­pletely.
3. Remove and check oil level. It should be near or equal to the up­per mark.
1
3
2
- 10°C (14°F)
-20°C(-4°F)
- 30°C (- 22°F)
Oil Level
CAUTION: Check level frequent ly and refill if necessary. Do not over- fill. Operating the engine with an improper level may severely dam ­age engine. Wipe off any spillage.
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82
V07C02Y
TYPICAL
1. Full
2. Add
3. Operating range
To add oi l, remove the di ps tick. Place a funnel into the dipstick tube to avoid spillage.
Add a small a m ount of recommended oil and recheck oil level.
Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill.
Engine C ool ant
Recommended Coolant
Properly tighten dipstick.
Gearbox Oil
Recommended O il
Use XP-S chaincase oil (P/N 413 801
900) or an equivalent.
CAUTION: Do not use unrecom­mended other types of oil when servicing. Do not mix with other types of oil.
Gearbox Oil Level
CAUTION: Check level and refill if necessary. Do not overfill. Oper­ating the gearbox with an improp­er level may severely damage gear­box. Wipe off any spillage.
Place the vehicle on a level surface. Select NEUTRAL po sition then apply parking brake.
Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi­cally for internal combustion aluminum engines.
Cooling system must be filled with BRP premixed coolant (P/N 219 700
362) or with distilled w a t er and an­tifreeze solution ( 50% distilled water, 50% antifreeze).
Coolant Level
Check coolant level with engine cold. Never add c oolant in cool­ing system when engine is hot.
Remove access panel.
WARNING
Check the gearbox oil level by remov­ing the gearbox oil level plug.
vmo2006-007-018_a
1. Oil level plug
2. Oil drain plug
The oil should be level with the bottom of the oil level hole. R efil l as required until g earbox oil level flo ws through oil level hole.
To change gearbox oil, refer to MAIN- TENANCE section.
vmo2006-007-016_a
With vehicle on a level s urfa ce , liquid should be between MI N. and MAX. level marks of coolant reservoir.
NOTE: When chec k ing level at tem­perature lower than 20°C (68°F), it may be slightly lower than MIN. mark.
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83
AddcoolantuptoMAX.markifre­quired. Use a funnel to a v oid spillage.
Do not overfill.
NOTE: A low level may indicate leaks
or worn brake pads. See an autho­rized Can-Am dealer.
Properly reinstall and tighten filler cap and reinstall access panel.
If the coolant is added in the coolant reservoir, check the level in the radia­tor too. Add coolant if necessary.
In order to avoid getting burned, do not remove the radiator cap if theengineishot.
NOTE: A cooling system that fre-
quently requires coolant is the indica­tion of leaks or engine problems. See an authoriz ed Can- A m dealer.
Coolant Replacement
Refer to MAINTENANCE section.
WARNING
Brake Lever Fluid Reservoir
Turn steering in the s tra ight-ahea d position to ensure reservoir is level. Check the brake fluid le ve l, the reser­voir is full when the fluid reaches of the top of wind ow.
Visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged.
Brake Fluid
Recommended Fluid
Always use brake fluid meeting the specification DOT 4 only.
CAUTION: To avo id serious dam ­age to th e braking system, do not use fluids other than the recom­mended one, nor mix different fluids for topping up.
Fluid Level
With vehicle on a level surface, check brake fluid in reservoirs for proper lev­el. They should be abov e MIN. mark.
Add fluid as required. Do not overfill. Clean filler cap before removing.
CAUTION: UseonlyDOT4brake fluid from a seal ed container. Do not use brake fluid taken from old or already opened containers.
vmo2006-016-004_a
TYPICAL
Brake Pedal Fluid Reservoir
vmo2006-007-017_a
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84
Battery
This vehicle is equipped w ith a dry type battery that requires no mainte­nance.
Refer to MAINTENANCE for removal/ installation instructions.
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
WARNING
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85
OPERATING INSTRUCTIONS
General
The transmission lever must be on PARK or NEUTRAL to allow engine to start.
NOTE: For your convenience, an over­ride mode allows the engine to be started with the transmission lever in any position. Press and hold the brake lever or the brake pedal while pressing the engine start button.
To s ta rt the engine, place the engine stop switch to RUN, insert the key in the ignition switch and turn to O N po­sition, then press the engine start but­ton.
Pre-Operation Check
The pre-operation check is very important prior to operating the vehicle. Always check the p rop ­er operation o f cri tical co ntrols, safety features and mechanical components before st arting. If not don e as specified here, severe injury or death might occur.
Before using this vehicle, the operator should alwa ys:
• Apply parking brake and check if it operates properly.
• Check tire pressure and conditio n.
• Check wheels and bearings for wear and damage.
• Check location o f controls a nd en­sure the y work properly.
• Verify if steering operates freely.
• Activate throttle control lever sev er­al times to e ns ure it operates freely. It must return to idle position when released.
WARNING
• Activate the brake lever and brake pedal to make sure the brakes fully apply. Lev er and pedal must fully return when released.
• Ensure transmission lever is wo rk­ing the n reset in PARK position.
• Check fuel, oil and coolant levels.
• Check for oil leaks on the engine/ transmission and drive train compo­nents.
• Clean headlamps and taillight.
• Ensure front access compartment cover and rear storage compart­ment cov er are properly latched.
• Ensure s ea t is properly l atched.
• If you trans port cargo, respect load capacity. Ensure cargo is properly secured to the racks.
• If y ou are pulling a trailer or other equipment, ensure it respects the tongue capacity and tow ing capac­ity. Ensure tra iler is properly se­cured to hitch.
• Look an d f eel for loose parts while engine is off. Check fasteners.
• Ensure the path of tra v el is free of persons and obstacles.
• Check operation of ignition switch, engine start button, engine stop switch, headlamps, taillight and in­dicator lights.
• Start engine and drive forward slowly a few feet a nd apply all brakes individ ua lly to test them.
• Check operation of 2W D/ 4WD se­lector.
Correct any problem you may have found before riding. See an autho­rized Can-Am dea ler as necessary.
Starting the Engine
Insert key in ignition switch and turn to ON position.
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86
Place the engine stop switch to RUN.
Press the engine start button and hold until the en gine starts.
CAUTION: Do not hold the engine start button more than 30 seconds. A rest period should be observed between the cr anking cycles to let the starter cool down. Pay atten­tion not to discharge the ba ttery.
Release the engine start button imme­diately when the engine has started.
NOTE: If the b attery is dea d, engine cannot be s ta rted. Have the battery recharged or replaced.
2WD/4W D Select or
The 4WD mode may be selected or deselected when the vehicle is stopped.
CAUTION: The vehicle mu st be stopped to engage or disengage 2WD/4WD selector. Mechanical damage may occur if selector is en­gaged or disengaged while driving.
CAUTION: If the rear w heels are spinning, release the throttle and wait engine return to the idle before selecting the 4WD mode.
Shifting the Transmi ssion
Let engine idl e to warm up. Apply brakes and s elect the desired
gear range H or L. NOTE: The brake must be applied
when the transmission lever is en­gaged in the par k p os ition.
Release brakes.
CAUTION: Make sure parking brake is fully disengaged before operat­ing the ve hicle.
Gradually p ress the throttle le ver to in­crease engine speed and thus engag­ing the continuously variable transmis­sion (CVT).
At the opposite, when the throttle lever is released, the engine speed decreases.
The 4WD mode is engaged when the selector is pushed downwards.
V07I0DY
Using the Reverse
CAUTION: When changin g from forward to reverse, or vice-versa, always completely stop the vehicle and apply the brake prior to moving the transmission lever.
The same procedures as SHIFTI NG THE TRANSMISSION above apply ex-
cept for the following. Set t he transmission lever in RE-
VERSE position.
4WD MODE
To deselect the 4WD mode, press the selector on 2WD.
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87
V07I0EY
Remove key from ignition switch.
Post-O peration Care
When vehicle is used in salt-water environment (bea ch a re a, launch­ing/loading boats etc.), rinsing the vehicle with fresh water is necessary to preserve vehicle and its compo­nents. M e t allic parts lubrica t ion is highly recommended. Use XP-S Lube (P/N 293 600 016) or an equivalent. This must be performed at the end of each operating day.
When vehicl e is operated in muddy conditions, rinsing the vehicle is rec­ommended to preserv e vehicle a nd its components and to keep lights clean.
2WD MODE
When the selector is located on the 2WD, the vehicle is in 2 wheel drive at all time.
Winch Operation
XT Models
See the BASIC GU IDE TO WINCHING TECHNIQUES. This manual should be
kept in the tool kit and remain in the vehicle at all times.
Stopping th e Eng in e
Avoid parking on slope.
Release throttle and completely stop the vehicle.
WARNING
NOTE: Never use a high pressure washer to clean the vehicle. USE
LOW PRESSURE ONLY (like a gar­den hose). High pressure can cause
electrical or mechanical damages.
Apply the parking brake. Set transmission lever in PARK posi-
tion. Push the engine stop switch in OFF
position. Turn k ey in ignition switch to OFF po-
sition.
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88
SPECIAL PROCEDURES
Turn Over
When ve hicle is turned o ve r or stays tilted on the side, replace the v ehicle in its normal op erating position (on all four wheels) and wait 3 to 5 minutes before starting engine.
Before starting engine, check engine oil level and refill if necessary. If the oil pressure light stays ON after starting engine, stop engine and s ee an autho­rized Can-Am dealer as soon as poss i­ble.
Vehicle Immersion
Should the vehicle becom e immersed, it w ill be necessary to take it to an authorized Can-Am dealer as soon as possible. DO NOT START T HE EN-
GINE! CAUTION: Immersion of the vehi-
cle can cause serious damage if the correct resta rt procedure is n ot fol­lowed.
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89
CARGO AND TRAN SPORTATION
While reading this Operator’s Guide, remember that:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
WARNING
Cargo
The vehicle handling, stability and braking distance are affected when load­ing racks and using the vehicle. Correct loading and weigh t distribution are therefore important. Never overload, tow or carry cargo improperly. Always ensure the cargo is safely secured and pro perly distributed on the rack(s) before operating th e vehicle. Safely reduce speed acco rdi ng to t er­rain conditions when carrying cargo or pulling a trailer. Allow greater dis­tance for breaking. Always secure cargo as low as possible on the rack(s) to reduce the effect of a h igher center o f gravity. Failure to follow the r ec ­ommendations here could cause changes in vehicle handling which could lead to an accident resulting in severe injuries including the possibility o f death.
WARNING
When transporting cargo on the vehicl e, respect these m a x imum load s.
MAXIMUM LOADS
Total load allowed 235 kg (517 lb)
Front load 45 kg (100 lb) Evenly distributed.
Rear load 90 kg (200 lb)
Includes driver, all other loads and added accessories.
Evenly distributed. Includes r ear rack, rear storage box and tongue load.
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90
Transportation
When transporting a vehicle, secure vehicle to trailer or in pic ku p box with suitable tie-downs. Us ing ordinary ropes i s not recommended.
Front Location
V00A174
Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor­mal operating position (on a ll four wheels).
Select the PARK position a nd set the parking brake.
Secure the vehicl e by the front bumper and rear bumper.
WARNING
vmo2006-016-005_a
TYPICAL
Rear Location
CAUTION: Attaching vehi cle at oth­er locations may damage the vehi­cle.
Unload racks before transporting the vehicle.
vmo2006-016-006_a
TYPICAL
Do not tow this vehicle behind a car or other vehicle. Use a trailer.
WARNING
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91
TROUBLESHOOTING
ENGINE DOES NOT TURN
1. Ignition swit ch is in the OFF position.
Place switch to the ON position.
2. Engine stop switch.
Make sure that engine stop switch is in ON position.
3. Transmission is not se t on PARK or NEUTRAL.
Set trans m iss ion either in PARK or in NEUTRAL or press the brake lever.
4. Burnt fuse.
Check m ain fuse condition.
5. Weak battery or loose connections.
Check c ha rging system fus e.Check con nections and terminals condition.Have the battery checked.Contact an authorized Can-Am dealer.
6. Wrong ign itio n key, speedometer multi-function display shows I NVALID KEY.
Use the proper key for this vehicl e.
ENGINE TURNS OV ER BUT FAILS TO START
1. Flooded engine ( s park plug wet when removed).
– (Drowne d mode) If the engine does not start and it is fuel-flooded, this spe-
cial mode can be activat ed to prevent fuel injection a nd to c ut ignition while cranking. Proceed a s follows:
• Insert k ey in ignition switch and turn to ON position.
• Press completely and HOLD thro ttle lever.
• Press the engine START b utton. The engine should be cranked for 20 seconds. Release engine START but­ton. Release throttle lever and start/crank eng ine a gain to allow starting.
If it does not work:
• Clean the spark plug caps area then remove them.
• Remove the spark plugs (tools are supplied in tool kit).
• Crank engine several times.
• Install new spark plugs if possible or clean and dry
• Start engine as explained abov e. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel i engine oil .
spark plugs.
n engine oil, if so, replace
2. No fuel to the engine ( s park plug d ry when r
Check f uel tank level.A failure of the fuel pump may hContact an authorized Can-
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92
emoved).
ave occurred.
Am dealer.
ENGINETURNSOVERBUTFAILSTOSTART(cont’d)
3. Spark plug/ignition (no spark).
Check m ain fuse condition.Remove sp ark plug then rec onnec t to ign ition coil.Check that igni tion switch a nd/or engine stop switch is/ are at the ON posi-
tion.
– Start engine with spark plug grounded to the engine away from spark plug
hole. If no spark appears , repl a ce spark plug.
– If trouble persists, c ontact an au th orize d Can-Am dea ler.
4. Speedometer CHECK ENGINE indicator lamp is on and multi-function dis­play shows CHEC K ENGINE.
Contact an authorized Can-Am dealer.
5. Engine is under a protection mode.
– Speedometer CHECK ENGINE indicator lamp is on and multi-function dis-
play show s CHECK ENGINE, c ontac t an authorized Can-Am dealer.
ENGINE LACKS ACCELERATION OR POWER
1. Fouled or damaged spark plug.
Check item ENGINE TURNS O VER BUT FAILS TO START.
2. Lack of fuel t o engine.
Check item ENGINE TURNS O VER BUT FAILS TO START.
3. Engine is overheating.
– CHECK ENGINE indicator light w ill turn on and HI TEMP w ill appear in the
multi-function disp lay. Try the following:
• Check and clean radiator fins. See MAINTENANCE section.
• Reduce vehicl e s peed but try to keep ve hicle moving to supply air to ra­diator. If engine is st ill ov erhea ting after a pproximately one minute, stop vehicle and set transmiss ion to PARK. Stop engine.
• Place the ignition sw itc h to ON position (DO NOT RES TART ENGINE YET). The radiator fa n will cool the radi ator.
• Let eng ine c ool down. Check coolant level and refill if possible. See EN- GINE COOLANT. See an authorized Can-Am dealer as soon as possible.
– If overheating persists, contact an authorized Can-Am dealer.
4. Air filter/housing plugged or dirty.
Check air filter and clean if necessary.Check depos its in a ir filter housing drain.Check th e pos ition of the a ir intake tube.
5. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
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93
ENGINE LACKS ACCELERATION OR POWER (cont’d)
6. Engine is under a protection mode.
Ckeck speedometer m ulti-func tion display for messages.Speedometer CHECK ENGINE indicator lamp is on and multi-function dis-
play shows CHECK ENGINE or LI MP HOME, contact an authorized Can-A m dealer.
ENGINE BACKFIRE
1. Exhaust system leakage.
Contact an authorized Can-Am dealer.
2. Engine is running too hot.
See ENGINE L ACKS ACCELERATION OR POWER.
3. Ignition timing is incorrect or there is an igniti on system failure.
Contact an authorized Can-Am dealer.
ENGINE MISF IRE
1. Fouled/damaged/worn spark plug.
Clean/verify spark plug and hea t range. Replace as required.
2. Water in fuel.
Drain fuel system and refill w ith fresh fuel.
VEHICLE C ANNOT REACH FULL SPE ED
1. Engine.
See ENGINE L ACKS ACCELERATION OR POWER.
2. Parking brake.
Ensure parking brake is completely removed.
3. Air filter/housing plugged or dirty.
Check air filter and clean if necessary.Check depos its in a ir filter housing drain.Check th e pos ition of the a ir intake tube.
4. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
5. Engine is under a protection mode.
Ckeck speedometer m ulti-func tion display for messages.Speedometer CHECK ENGINE indicator lamp is on and multi-function dis-
play shows CHECK ENGINE or LI MP HOME, contact an authorized Can-A m dealer.
TRANSMISSION LEVER IS HARD TO MOVE
1. Transmission gears are in a position that prevents the transmission lever to work.
– Rock the vehicle back and forth to move the gears in the transmission and
allow the transmission lever to be set.
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94
TRANSMISSION LEVER IS HARD TO MOVE (cont’d)
2. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
THE RPM INCREASES BUT THE VEH ICLE DOES NOT MOVE
1. The transmission is on PARK or NEUTRAL position.
Select the R , HI or LO position.
2. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
3.WaterintheCVThousing.
Contact an authorized Can-Am dealer.
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95
SPECIFIC ATIONS
VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES
ENGINE
Type
Number of cylinder 2
Number of valves
Outlander 500
Displacement
Bore
Stroke
Compression ratio Lubrication Wet sump with replaceable oil filter
Outlander 650
Outlander 800
Outlander 500/650 Outlander 800 91 mm (3.58 in) Outlander 500 Outlander 650/800 61.5 mm (2.42 in)
4-stroke, V-twin, liquid cooled,
4-valves SOHC
8 valves with mechanical lifters
(adjustable)
499.6 cc
(30.49 cu. in)
649.6 cc
(39.64 cu. in)
800 cc
(48.82 cu. in)
82 m m (3.23 in)
47.3 mm (1.86 in)
10.3:1
Exhaust s ystem
Air filter Synthetic paper filter with foam
TRANSMISSION
Transmission
COOLING
Type Liquid cooled Radiator Front mounted with thermostatic fan
FUEL SY STEM
Type
Idle speed ± 50 1250 RPM (not adjustable)
Make Bosch
Fuel pump
Type Electrical (in fuel tank)
Spark arrestor approved by
USDA Forest Service
Continuously Variable Transmission
(CVT), sub-transmission with high,
low, park, neutral and reverse
Electronic fuel injection with a
single throttle body (46 mm)
and 1 injector per cylinder
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96
VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES
ELECTRICAL
Make Denso
Magneto generator
Type Ignition type IDI (Inductive Digital Ignition) Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter in reverse 15 km/h (9 MPH)
Make NGK
400 W @ 6000 RPM
Spark plug
Number of spark plug 2
Battery
Starting system
Headlamp bulb 2 x 35 W Taillight bulb 8/27 W
Fuse
Type
Gap 0.6 to 0.7 mm (.024 to .027 in)
Type Dry type battery
Volt 12 volts, 18 Ah
Electric start. Start on P, R, N, H or
L position (with brake applied)
(F1) ignition coils 5 A
(F2) fan 20 A
(F3) fuel injectors 5 A
(F4) speedometer/
speed sensor/ tail lamp
(F5) fuel pump 7.5 A
DCPR8E
7.5 A
DRIVE TRAIN
Front differential
Rear axle Turning radius 2.16 m (84 in)
(F6) engine control
module ( ECM)
(F7) accessories 20 A
(F8) main 30 A
(F9) main accessories 30 A
Shaft driven/single aut o-lock differential
5A
(shear pump)
Shaft driven
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97
SUSPENSION
VEHICLE MODEL OUTLANDER™ 500/650/800 SERIES
Front
Rear
TIRES
Make/T ype
Pressure
Outlander 500
Outlander 650/800
Outlander 500
Outlander 650/800
Up to 235 kg (517 lb)
Type
Travel 178 m m (7 in)
Type Double A-arm
Travel 203 m m (8 in)
Type TTI™ Independent
Travel 228.6 mm (9 in)
XT
Other Othsu/Bias
XT
Other Carlisle Badland/Radial
Front
Rear
Independent suspension
MacPherson type
Carlisle ACT/Radial
Carlisle ACT/Radial
34.5 kPa (5 PSI) maximum 31 kPa (4.5 PSI) minimum
34.5 kPa (5 PSI) maximum 31 kPa (4.5 PSI) minimum
Outlander 500
Size
Outlander 650/800
WHEELS
Size
Wheel nuts torque
BRAKES
Front Hydraulic, 2 discs Rear Hydraulic, 1 disc
Parking device
Front 25 x 8 x 12
Rear
Front 26 x 8 x 12
Rear 26 x 10 x 12
Front 12 x 6
Rear 12 x 7.5
XT: 25 x 11 x 12
Other: 25 x 10 x 12
90 N•m (66 lbf•ft)
Park through transmission.
LH brake lever includes a parking brake
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