Camp Chef Woodwind, PG24WWS-3 Warning & Instruction Booklet

PELLET GRILL AND SMOKER
WARNING & INSTRUCTION BOOKLET
MODEL PG24WWS-3
www.CampChef.com | 1.800.650.2433 • Camp Chef is a registered trademark of Logan Outdoor Products
©2018 • Patented • 3985 N 75 W, Hyde Park, UT 84318, USA • Made in China 0518_PG24WWS_Instructions
5003132
Certified to CSA STD C22.2 #3
WARNING
FOR OUTDOOR USE ONLY
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
WARNING
• To installer or person assembling this appliance: Leave this manual with this appliance for future reference.
• To consumer: Keep this manual with this appliance for future reference.
This instruction manual contains important information necessary for the proper assembly and safe use of this product. Read and follow all warnings and instructions before assembling and using this appliance. Do not discard this instruction manual.
CAUTION
Use Only Wood Pellet Fuel Specified By The Manufacturer. Do Not Use Pellet Fuel Labeled As Having Additives. Only use Camp Chef Premium Pellets with the following specifications. 8,000­8,300 BTU/LB 0.75-0.85% Ash content
CAUTION
Contact local building or fire officials about restrictions and installation inspection requirements in your area.
A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 ft (3 m) of a stored LP cylinder.
3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4. If a fire should occur, keep away from appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
CAUTION
Always store wood pellets away from heat producing appliances and other food containers. Pellets should be stored in a dry environment.
CARBON MONOXIDE WARNING
Follow these guidelines to prevent this colorless, odorless gas from poisoning you, your family or others. Know the symptoms of carbon monoxide poisoning: headache, dizziness, weakness, nausea, vomiting, sleepiness, and confusion. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in loss of consciousness and death. See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of this appliance. Carbon monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late. Alcohol consumption and drug use increase the effects of carbon monoxide poisoning. Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers and people with blood or circulatory system problems, such as anemia, or heart disease.
PG24-5 (1)
CHIMNEY CAP ASM
PG24-6 (1)
CHIMNEY
0518 PG24WWS-3 PARTS
PG24-1 (1)
WARMING RACK
PG24-70 (2)
COOKING GRATE
PG24-3 (1)
DRIP TRAY
PG24-4 (1)
HEAT DEFLECTOR
1/4 X 3 BOLT (1)
PG24-7 (1)
CHIMNEY GASKET
1/4 NUT (2)
M6 X 15 BOLT (2)
M6 NUT (2)
M6 LOCK WASHER (2)
M6 FLAT WASHER (2)
PG24-8 (1)
SHELF
M6 X 15 BOLT (5)
PG24-41 (1)
BURNER PULLOUT
PG24-9 (1)
PULLOUT KNOB
PG24-11 (1)
GREASE BUCKET
PG36-19 (1)
FRONT RIGHT LEG
M8 X 20 BOLT (8)
M8 LOCK WASHER (8)
PG36-17 (1)
LEFT FRONT LEG
PG24-17 (1)
ASH CUP
PG24-16 (2)
WHEEL
PG24-66 (2)
WHEEL AXLE
M10 FLAT WASHER (2)
M10 ACORN NUT (2)
PG24-57 (1)
HANDLE
PG24-59 (2)
M6 HANDLE SCREW
PG24-44 (1)
THERMOMETER
PG24-34 (1)
FEED GASKET
PG24WW-1
GRILL LID
PG24-42 (1)
PULLOUT LOCK
PG24-54 (1)
PROBE COVER
PG24WW-7 (1)
HOPPER ASM
PG24-58 (1)
HANDLE DEFLECTOR
PG36-16 (1)
LEFT REAR LEG
PG36-18 (1)
REAR RIGHT LEG
PG36-7 (1)
SWIVEL CASTER
M8 X 60 BOLT (4)
M8 FLANGE NUT (4)
PG24WW-2 (1)
BOTTOM SHELF
PG24-71 (2)
HANDLE BEZEL
0518 PG24WW-7 PARTS
HOPPER RAKE (1)
PG24-52
HOPPER LID (1)
PG24-60 (BLACK)
PG24B-2 (BRONZE) OPTIONAL
AUGER GUARD (1)
PG24-53
LID MAGNET (1)
PGC24-18
POWER CORD (1)
PG24-48
PULLOUT KNOB (1)
PG24-9
M6 X 15 SHOULDER BOL
T (2)
PULLOUT LOCK (1)
PG24-42
HOPPER CLEANOUT (1)
PG24-13
M6 NUT (2)
CONTROLLER GASKET (1)
PG24-45
GUARD PLATE (1)
PG24-51
MEAT PROBE (1)
PG24-28
CONTROLLER (1)
PG24-74
CONTROLLER KNOB (1)
PG24-30
M4.2 X 10 SCREW (2)
AUGER BUSHING (1)
PG24-23
AUGER PIN W/NUT (1)
PG24-25
M4.2 X 10 SCREW (4)
BLOWER IMPELLER (1)
PG24-27
BLOWER MOTOR WITH IMPELLER (1)
PG24-26
M4.2 X 10 SCREW (4)
BURNER (1)
PG24-20
HEATING ROD (1)
PG24-21
AUGER (1)
PG24-22
AUGER MOTOR WITH IMPELLER (1)
PG24-24
AUGER IMPELLER (1)
PG24-49
M6 X 15 SCREW (4)
M6 NUT (2)
M6 LOCK WASHER
M6 FLAT WASHER (2)
HOPPER HANDLE (1)
PGC24-12
BOTTLE OPENER (1)
BTOP-1
HOPPER WINDOW (1)
PGC24-14
1. Do NOT leave this appliance unattended while in use. The user must remain in the immediate area of the product and have a clear view of the product at all times during operation.
2. Keep children and pets away from burner at all times.
3. The use of alcohol, prescription or non­prescription drugs may impair your ability to properly assemble or safely operate this appliance.
4. For OUTDOOR use only. Do NOT use in a building, garage or any other enclosed area. Do NOT use in or on recreational vehicles or boats. NEVER use this appliance as a heater.
5. Do not operate appliance under ANY overhead construction. Keep a minimum clearance of 36 inches (0.9 m) from the sides, front and back of appliance to ANY construction. Keep the area clear of all combustible material and flammable liquids, including wood, dry plants and grass, brush, paper, and canvas.
6. This product is not intended for commercial use.
7. Always allow the appliance to cool before covering with the patio cover.
8. Always cover the appliance, with patio cover (if supplied), when not in use.
9. Always unplug grill before installing patio cover.
10. Use only on a level, stable non-combustible
surface like bricks, concrete or dirt. Do not use this appliance on any surface that will burn or melt like wood, asphalt, vinyl or plastic.
11. Make sure burner clean-out is closed before
starting the grill.
12. Make sure the grease bucket is in place before
starting the grill.
13. In the event of a fire the dial should be turned
to shutdown, close the lid, and leave it closed until the fire goes out. After allowing the grill to cool, follow the cleaning instructions before the next use.
14. Use only food grade hardwood pellets
manufactured for use in pellet grills. Using softwood or heating pellets will void your warranty.
15. Do not allow the hopper to run out of pellets.
Pellets can be added at any time. The hopper will hold approximately 18 pounds of pellets. The pellet usage will vary greatly depending on the ambient temperature as well as
cooking temperature.
16. It is recommended that you not store pellets in the hopper for extended periods as they may absorb moisture from the air and clog the auger.
17. Keep the lid closed during cooking. The grill is designed to cook with the lid closed.
18. Note that the cooking temperature displayed on the digital readout is measured near the cooking surface on the left side of the grill. The actual temperature inside the cooking chamber will vary slightly throughout.
19. Do not use accessories not specified for use with appliance.
20. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or freshen up a fire in this appliance. Keep all such liquids well away from the appliance when in use.
21. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non combustible floor or on the ground, well away from all combustible materials, pending final disposal. When the ashes are disposed by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled.
22. Creosote – Formation and need for removal. When wood pellets are burned slowly, they produce tar and other organic vapors that combine with expelled moisture to form creosote. The creosote vapors condense in a relatively cool oven flue and exhaust hood of a slow burning fire. As a result, creosote residue accumulates on the flue lining and exhaust hood. When ignited, this creosote makes an extremely hot fire. The grease duct should be inspected at least twice a year to determine when grease and/or creosote build­up has occurred. When grease or creosote has accumulated, it should be removed to reduce risk of fire.
DANGER
Do not work on this grill if it is plugged in. Electric shock may occur resulting in death or serious injury.
Assembly Instructions
Remove all loose parts from the inside of the grill and hopper. Lay a blanket or piece of cardboard down to protect the grill.
Attach the Legs
With the help of another person flip the grill upside down on the blanket or cardboard. The grill lid and hopper lid will swing open when doing this so be careful not to damage the lids. The grill may also want to roll on its lid so one person should hold the grill steady while the other person assembles the bottom legs and wheels.
1. Lay the grill on its back.
2. Install each of the 4 legs as shown in Fig 1. Make sure the legs with wheels are attached to the right side of the grill with the wheels facing out. Note: Front legs are marked with an F and back legs are marked with a B.
3. Stand the grill upright
4. Tighten all hardware.
FIG. 1
M8 X 20 BOLT
M8 LOCK W
ASHER
Attach Bottom Shelf
1. Install bottom shelf as shown in Fig. 2 by
installing hardware in each of the 4 corners.
2. Tighten hardware.
FIG. 2
M8 X 60 BOLT
M8 FLANGE NUT
Attach Chimney and Chimney Cap
1. Install chimney to grill as shown in Fig 3. Make sure to install the gasket between the grill and the chimney.
2. Tighten all hardware.
3. Install 1/4 x 3 Bolt through chimney cap and secure using Qty (1) 1/4 nut. Thread second nut onto bolt leaving approximately 1.5” to the top of the cap. Thread cap assembly down into the chimney bracket until the lower nut hits the bracket. See Fig 3.
4. The height of the chimney cap can be adjusted for summer and winter. In the summer the gap should be approximately 1-1/2”. In the winter the gap should be approximately ½”.
5. Tighten all hardware.
FIG. 3
M8 X 60 BOLT
M6 X 15 SCREW
M6 NUT
M6 FLAT WASHER
M6 LOCK WASHER
CHIMNEY GASKET
1/4 NUT
1/4 X 3 BOLT
Install Handle
1. Install the handle as shown in figure 4.
2. Tighten all hardware.
FIG. 4
M6 HANDLE SCREW
HANDLE DEFLECTOR
M6 X 15 SCREW
GREASE BUCKET
Install Shelf (Optional-Do not install if installing sear box)
1. Install shelf as shown in Fig 5.
2. Tighten all hardware
Grease Bucket
1. Hang grease bucket from tube as shown in Fig 5.
FIG. 5
M6 X 15 SCREW
GREASE BUCKET
Ash Cup
1. Install Ash Cup as shown in Fig 6. Never use grill without Ash Cup in place.
FIG. 6
ASH CUP
Install Deflector and Drip Tray
1. Install the Heat Deflector and Drip Tray as shown in Fig 7 and Fig 8.
HEAT DEFLECTOR
DRIP TRAY
HEAT DEFLECTOR
DRIP TRAY
FIG.7
FIG. 8
HEAT DEFLECTOR
DRIP TRAY
Warming Rack and Cooking Grate
1. Install the Warming Rack and Cooking Grate as shown in Fig 9.
FIG. 9
WARMING RACK
COOKING GRA
TES
Clean-out Knob Assembly Installation
Hand tighten the burner clean-out knob as shown.
PG24-9 (1) BURNER PULLOUT KNOB
Clean-out Port Knob
1. Clean-out Port knob must be pushed in when grill is on. Make sure pullout lock is pushed down and locks the knob to prevent inadvertent opening of the clean-out port. See Fig 10.
FIG. 10
WARMING RACK
COOKING GRATE
CLEANOUT PORT CLOSED
CLEANOUT PORT OPEN
2. Lift pullout lock and pull clean-out port knob to empty ash into ash cup. See Fig 11
FIG.11
CLEANOUT PORT OPEN
3. See instructions for burner clean-out.
Hopper Clean-out Knob Assembly Installation
Hand tighten the hopper clean-out knob as shown.
PG24-9 (1) PULLOUT KNOB
Probe
1. Plug the Meat Probe into the Probe receptacle on the control panel. Run the probe and wire through the probe access hole on the side of the grill. See Fig 12.
2. See instructions for Meat Probe.
FIG. 12
PROBE
PROBE HOLE
Burner Clean-out
Before each use the burner should be cleaned out by lifting the pullout lock and pulling the clean-out port knob on the right side of the grill to open the burner clean-out. This will allow the ash from previous use to fall into the cup under the grill. The cup should be removed and emptied and then reinstalled before each use.
DANGER
Never Operate the Pellet grill without the ash cup in place. Make sure the burner clean-out port is closed and locked before starting the grill.
WARMING RACK
COOKING GRATE
CLEANOUT PORT KNOB
Never open the burner clean-out port when the grill is hot.
After cleaning out the burner make sure to close the burner clean-out by pushing the clean-out port knob in on the right side of the grill. Make sure to lift the pullout lock and push the clean-out port knob all the way in and lock in place with the pullout lock. Every 50 hours of use, remove the grill grates, grease tray, and heat deflector and clean the inside of the grill. If you notice a lot of ash blowing around in the grill it is time to vacuum it out.
Filling the Auger Tube Caution: Only use the feed setting when hopper has ran out of pellets. Feed setting is not for normal use.
The first time you use your grill or any time the hopper has ran out of pellets you will need to fill the auger tube. This simply means you must fill the auger tube with pellets until pellets reach the burner. This is done by turning the dial to the FEED position and then holding in the bypass button for 3 seconds. This will turn the auger on and the digital readout will display “FEED”. The auger will remain on for no more than 7 minutes. This is ample time for the pellets to reach the burner. It is easiest to open the burner clean-out by pulling the knob on the right side of the grill. Once you hear pellets dropping into the cup you can close the clean-out port by pushing the knob on the right side of the grill and then select your cooking temperature. (Never operate grill without the ash cup in place). Always make sure the burner clean-out port is closed by pushing in the knob on the right side of the grill before selecting any of the cook settings. Never open the burner clean-out port when the grill is hot.
Emptying the Hopper
This grill is equipped with a hopper drain to quickly remove the pellets from the hopper. This can be used to remove pellets if the grill is being stored for a long time or to remove pellets to change to a different flavor pellet. Warning: Never remove the auger guard from the hopper while the pellet grill is on. Never operate the grill without the auger guard in place. Caution: The instructions below must be followed when emptying the hopper.
1. Unplug the grill from the power source.
2. Hang a bucket or use a box to catch the pellets that will come out of the tube on the rear of the hopper.
3. Lift the pullout lock on the left side of the hopper and pull the hopper clean-out knob.
4. Sweep the remaining pellets in the hopper towards the drain hole using the included rake to reach through the guard.
5. Push in the hopper clean-out knob and lock in place using the pullout lock.
6. Store the rake in the corner of the hopper as shown in Fig.13.
FIG. 13
RAKE
HOPPER CLEAN-OUT
Controller Explanation Power Switch
Used to turn the main power onto the pellet grill. If the dial is on Shutdown when the power switch is turned on the digital readout will display “---
--“. The dial must be rotated to any of the other
positions before the grill will start. If the power is turned on with the dial in any other position than Shutdown the grill will immediately start that function. “O” is Off. “-“ is On. See Fig. 14
FIG. 14
Dial Positions Shutdown
This setting must be used after each use. Turn the dial to this setting and the fan will remain on for
10 minutes before turning off. This setting will burn up any extra pellets in the burner and cool down the grill. Do not turn the main power switch off when the grill is hot. Feed - This setting is used to feed pellets to the burner. It will be used the first time you use the grill to fill the auger tube and any time you may inadvertently run the hopper out of pellets. See instructions on filling the auger tube. Low Smoke - This setting is used for smoking foods at an average temperature of 160F. This setting will produce large amounts of smoke. High Smoke - This setting is used for smoking foods at an average temperature of 220F. This setting will produce large amounts of smoke. 175F to 400F - There are 25F increment settings from 175F to 400F. You can simply select any temperature you want and the grill will control the temperature within 15F of the selected temperature. High - This setting can be used to achieve temperatures up to 500F depending on ambient temperatures.
Display “START” - The digital readout will display “START” each time the dial is changed from the OFF, SHUTDOWN, or FEED settings to any of the cook settings. The startup cycle is approximately 8 minutes. During the cook cycle after the start sequence the digital readout will display the temperature inside of the grill. If the Probe Temp button has been pressed then it will display the temperature of the external probe used for measuring meat temperatures. “SDOWN” - The digital readout will display “SDOWN” when the dial is turned to the shutdown mode. After 10 minutes the digital readout and the fan will turn off. “SENSR” - The digital readout will display “SENSR” if there is an error with the temperature sensor inside of the grill. “PRERR” - The digital readout will display “PRERR” when the Probe Temp button is pressed if either the external probe is not plugged in or there is a problem with the probe. “FEED” - The digital readout will display “FEED” if dial is turned to the feed mode. After 7 minutes the auger will turn off.
“BPASS” - The digital readout will display “BPASS” when the bypass button is pressed and held in for 3 seconds. See the setting on Bypass Mode. “FLAME” - The digital readout will display “flame” if the fire is extinguished.
Breaking In the Grill
We suggest turning the grill to 350F for ½ hour before cooking on the grill for the first time. This will burn off any manufacturing oils and cure the paint. Make sure to follow the instructions for filling the auger tube before breaking in the grill.
DANGER
Always start the grill with the lid open. The lid must be closed after the start cycle.
Cooking
Once the auger tube has been properly filled you can begin cooking by selecting any of the cooking temperatures. The grill has 13 cook settings. Low Smoke, High Smoke, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, and High. By selecting any of these the grill will go into the Startup mode. The digital readout will display “START” for 8 minutes during the startup cycle. After the 8 minutes the digital readout will display the internal temperature of the grill. The dial can be changed at any time during the startup cycle or the cook cycle between any of the 13 cook settings.
DANGER
Do not over-fire the grill by over feeding pellets into the burner prior to startup. If flame is inadvertently extinguished never restart the grill without first cleaning out the burner. Improper use can cause an uncontrolled fire.
Shutdown
When you are done cooking the dial must be turned to the Shutdown setting. The digital readout will display “SDOWN”. In this setting the fan will remain on for 10 minutes to finish burning any pellets in the burner and cool the grill down. After 10 minutes the digital readout and auger will turn off. At this point the main power switch should be switched to off. Before grill can be used, the power switch must
be turned off and back on.
DANGER
Do not turn the main power switch off while the grill is hot.
Bypass Mode
The bypass may be used if there is a power failure, or the grill is accidentally turned off, or anytime you need to restart the grill and it is still hot. The bypass mode should only be used if the grill has been off less than 3-4 minutes. This method is used to bypass the normal startup mode and get the grill cooking again quickly. The burner must still be hot enough to ignite new pellets or this method will not work. In order to initiate the bypass mode you must first select the cook setting you want. At this point the digital readout will display “START”. Simply press the green bypass button in and hold it for 3 seconds. The digital readout will display “BPASS”. Release the green button and the grill will go into the cook mode and the digital readout will display the grill temperature. If the grill fails to ignite using the bypass mode then restart the grill using the normal startup procedures.
Meat Probes
This smoker has built in meat probes to measure the temperature of the food as it is being cooked. To use these probes insert the wire through the stainless flaps on the side of the firebox. Insert the probes into the food. Plug the connectors into the receptacles on the front of the control panel. When you press the probe temp button on the front of the controller the digital readout will display the food temperature. Press the button a second time to toggle the display to the other probe. Press the button a third time to toggle back to the cooking temperature. If the probes are not installed correctly or there is an error with the probes the digital readout will display “PRERR” when the probe temp button is pressed. When running the probe wires to the food make sure it is positioned out of direct contact with any open flame or damage may occur. The digital readout will display a “X” in front of the number when displaying the “X” meat probe temperature and a “Y” for the “Y” meat probe temperature. Example: “X155F”
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