Camp Chef Smoke Vault SMV18S-4 Instruction Manual

DANGER
1. Never operate this appliance unattended
2. Never operate this appliance within 10 ft (3 m) of any structure, combustible material or other gas cylinder.
3. Never operate this appliance within 25 ft (7.5 m) of any ammable liquid.
5. If a re should occur, keep away from appliance and immediately call your re department. Do not attempt to extinguish an oil or grease re with water.
This manual contains important information necessary for the proper
assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and
using the appliance.
Follow all warnings and instructions when using the appliance.
Model #: SMV18S-4
3985 N. 75 W., Hyde Park, UT 84318 • 800.650.2433 • www.campchef.com
DANGER
If you smell gas:
1. Shut o gas to the appliance at the tank.
2. Extinguish any open ame.
3. Open Door
4. If odor continues, keep away from the appliance and immediately call the re department.
Failure to follow these instructions could result in re, explosion or burn hazard, which could cause property damage personal injury or death.
Failure to follow these instructions could result in re, explosion or burn hazard, which could cause property damage personal injury or death.
Keep this instruction
manual for future
reference.
MODEL - SMV18S-4
Ignitor Electrode (1)
IGN-6
Drum (1)
SMV-48
Burner Asm (1)
SMV-57
Burner Bracket (1)
SMV-33
1/4-20 X 1/2 Bolt (4)
#10-32 X 3/8
Machine Screw (3)
Valve (1)
SMV-47
Valve Bracket (2)
SMV-56
A: 1/4-20 X 5/8" Bolts (18) 1/4-20 Nuts (18)
B: SMV-3 Airvents (3) 1/4-20 X 5/8" Bolts (3) 1/4-20 Nuts (3)
C: SMV-51 Dial (1) Thermometer (1) #10 x 1/4 Bolts (2)
D: SMV-41 Door Handle (1) Cam Latch (1) Wave Washer (1) 1/2-13 Jam Nut (2)
Hardware Bags:
E: SMV-40
SMV Wire Handle (2) 1/4-20 X 5/8" Bolts (4) 1/4-20 Nuts (4)
MODEL - SMV18-S3
F: SMV-55 Knob Bezel (1) M4 X 6 Screws (2) Valve Knob (1)
Damper Vent (3)
SMV-3
Cooking Grid (2)
SMV-4
SMV Wire Handle (2)
SMV-40
Wire Rail (2)
SMV-5
Water Tray (1)
SMV-6
Chip Tray (1)
SMV-7
LP Regulator (1)
HRL
Burner Drum
Asm
SMV-46
Leg (4) SMV-9
Grease Pan (1)
SMV-10
Front Panel (1)
SMV-49
Cabinet (1)
SMV-13
Jerky/Seafood Rack (1)
SMV-43
Knob (1)
BS-3
Knob Bezel (1)
SMV-54
M4 X 6
Machine
Screw (2)
Handle Asm (1)
SMV-41
Dial (1)
SMV-53
Thermometer (1)
SMV-52
Door Panel (1)
SMV-42
Assemble Knob Bezel
1. Use two screws to attach the knob bezel to the faceplate. Note - Screws go through bezel and through the faceplate into valve. Faceplate may need to be adjusted to get holes to align properly. Make sure to center bezel on valve before tightening screws.
2. Push the knob onto the valve stem as shown.
Attach Damper Vents
Stand the smoker upright on its legs.
1. Assemble 1 damper vent on top of smoker as shown using the hardware provided.
3. Tighten the rst 1/2 jam nut until the desired resistance of the handle is achieved.
4. Tighten the second 1/2 jam nut on the rst to keep the nuts from loosening.
5. Install the dial with the thermometer installed as shown using two #10 X 1/4” bolts.
Knob, Trays and Grids
1. Set the grease pan in the bottom of the smoker as shown.
2. Set the chip tray in the rst rack position of the smoker.
3. Set water tray in the second position of the smoker.
4. Insert the cooking grids into any of the remaining positions as desired.
Knob, Trays and Grids
1. When Inserting the smoking racks, make sure that the longest bar is on the top as shown at right.
WARNING
DO NOT use this smoker in a manner other than its intended purpose. Not intended for commercial use. Not intended to be installed or used in or on a recreational vehicle or boat. When cooking with oil/grease, a re extinguisher must be readily accessible. In the event of an oil/grease re do not attempt to extinguish with water. Use Type BC dry chemical re extinguisher or smother re with dirt, sand of baking soda. In the event of rain while cooking with oil/grease, cover the cooking vessel immediately and turn o the appliance burners and gas supply. Do not attempt to move the appliance or cooking vessel. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate this appliance.
FOR OUTDOOR USE ONLY!
Do not operate the smoker indoors, in a garage, or in any other enclosed area or under overhead construction. Do not use on or under any apartment, condominium, balcony or deck. Do not operate smoker near ammable materials such as decks, fences, porches or carports. A minimum clearance range of 36 inches is recommended. Do not store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.
Use caution when assembling and operating smoker to avoid cuts and scrapes from rough or sharp edges.
Use caution when lifting or moving the smoker to avoid strains or back injury. 2 people are recommended to lift or move the smoker. Do not move the smoker while it is in use. Allow the smoker to cool to 115°F (45°C) before moving or storing.
When cooking, the appliance must be on a level, stable surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose. Do not operate smoker on ammable material such as carpet or a wood deck. NEVER use gasoline or highly volatile uids as a starter.
Store the smoker in a dry, protected
location. This appliance is not intended for and should never be used as a heater.
DO NOT leave smoker unattended while in use. Operate the smoker with close supervision. Do not leave hot ashes unattended until the smoker cools completely.
DO NOT operate around children or animals. Do not conduct activities around smoker during or following use until cooled. Do not bump or tip smoker. If Smoker becomes extremely hot ­allow smoker to cool completely before handling. If you must handle the smoker while it is hot, always wear protective oven mitts or heat resistant gloves when handling the smoker or its components.
The water tray and wood chip box should not be moved while smoker is operating or until smoker has cooled suciently. These contain hot ashes and liquids that may cause serious injury. If you must move these components, ALWAYS wear protective oven mitts or heat resistant gloves.
Dispose of cold ashes by wrapping them in heavy duty aluminum foil and placing in a non-combustible container. Be sure there are no other combustible materials in or near the container.
DO NOT obstruct ow of combustion air and/or ventilation air for smoker.
Use caution when opening the door of smoker while in operation. Keep hands, face, and body safe from hot steam or are-ups. Protect your nose and mouth from smoke inhalation. Do not wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear fully-covering shoes while operating the smoker.
Allow smoker and its components to cool completely before conducting any routine cleaning or maintenance. Do not move the appliance when in use.
Never use glassware, plastic or ceramic cookware on or in smoker. NEVER operate smoker without water in
Assemble Legs
1. With the smoker cabinet in the upright position remove the door by lifting it from the hinges. Set the door panel aside. This will make assembly much easier. Remove knob from valve by pulling o.
2. Set the smoker assembly upside down. Set the smoker cabinet on a padded surface such as cardboard or carpet to prevent scratching or damaging your smoker.
3. Assemble 4 legs and the front panel as shown using 1/4-20 X 5/8” bolts and 1/4 nuts.
Important: Assemble the front panel to the front legs before installing the inside bolts as this bolt must pass through the front panel and the leg.
Assemble Burner & Attach Regulator Hose
1. Leave the smoker cabinet upside down.
2. Assemble the burner drum assembly as shown to the smoker cabinet using 1/4­20 X 5/8” bolts and 1/4 nuts.
3. Attach the regulator hose to the brass tting on the manifold as shown. Use a wrench to tighten the hose to the brass tting.
4. After installing the burner and regulator hose, check for leaks around the hose connection and manifold using a soap solution. See Page 8 - Checking for Leaks.
2. Tighten the nut enough to keep the damper vent snug but allow it to rotate with little resistance.
3. Repeat steps 1 and 2 for the two remaining side damper vents.
Assemble Handles
1. Assemble the carry handle as shown to the smoker cabinet using 1/4-20 X 5/8” C-sink bolts and 1/4-20 nuts.
2. The nuts should be rmly tightened to the bolts.
3. Repeat steps 1 and 2 for handles on both sides of the smoker cabinet.
Assemble Door
1. Re-mount the door panel by sliding the door’s hinge pins into the cabinet’s hinge seats.
2. Assemble the door handle as shown using the handle, wave washer, and two 1/2 jam nuts.
Cylinders are not to be exposed to excessive temperatures or high heat. Refer to the data plate for model identication. Units are factory equipped for use on only one type of fuel. These units cannot be, and should not be used on other types of fuels. Doing so can cause severe damage to the unit and the installation area and the added risk of serious injury. Any attempt to operate this product on fuels for which it is not designed voids the manufacturer’s warranty.
This unit is not to be utilized with a non­self-contained LP-gas supply system.
The pressure regulator and hose assembly supplied by the manufacturer with the appliance must be used. Replacement pressure regulators and hose assemblies must be those specied by the appliance manufacturer. See rating sticker on side of appliance for regulator model number.
The regulator/hose assembly should be handled carefully to prevent contamination by foreign objects and dirt. The assembly should be inspected before use and any dirt or contamination should be wiped o. In order to insure proper operation, any replacement of the regulator assembly must be with parts authorized by manufacturer. Valve/pressure regulators are factory set to the correct operating pressures. No attempts should be made to adjust these settings.
Checking for Leaks
After all connections are completed, check all connections and ttings for leaks with a soap solution.
With all valves closed, apply the leak check solution (50/50 mix of dish washing soap detergent and water) to all gas carrying connections and ttings.
Open tank valve. Presence of bubbles at areas of wet solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut o the valve and repair the leak or replace the defective part. Do not use the smoker until all leaks are corrected.
OPERATING INSTRUCTIONS
Pre-Use Procedures
Before you cook food in your smoker, it is important to “season” your smoker. Seasoning seals the paint and interior of your smoker to enhance avoring, durability and overall performance. This is also referred to as the “break-in” process. If your smoker requires any touch-up paint on the inside of the cabinet, the only time you should apply paint to the inside is before the seasoning process. Paint should not be applied to the interior of your smoker after your smoker has been used. Paint toxins may contaminate your food. Use only high temp paint.
To season your smoker, simply use it as you normally would; only do not cook any food. You will need to follow all of the operating procedures in the next few sections of this manual.
Using your desired avoring woods and marinades, burn your smoker at low temperature (around 175°F) for 45-60 minutes. Let the smoker cool, and clean out the used water and wood.
Once seasoning is complete, your smoker’s interior will have a durable, seasoned coating.
Adding Water
To add water before cooking, simply remove the water tray and ll it with water up to 1” below the rim. Then replace the tray to the bottom of the rack. To add water while the smoker is hot, DO NOT pull the water tray out beyond the rack.
Adding Wood/Charcoal
To add wood chips before cooking, simply ll the wood chip tray with your favorite choice of avoring hardwood chips. The amount and type of wood you use is entirely up to you. One full tray is typically enough for several hours of smoking. Once the box is lled, set the tray in the smoker.
To add wood chips while cooking, we recommend using tongs or long handled pliers to place the pieces into the wood chip tray without removing the tray. It is
not recommended to remove the wood chip tray while the smoker is in operation.
CAUTION: The wood chip tray gets very hot. Avoid handling while in use. Always wear protective oven mitts or heat resistant gloves when handling hot components.
Lighting Procedures
1. Check all connections for leaks using the “soapy water” test.
2. Open the smoker cabinet door.
3. Check for any blockage to the venturi tube or burner. Remove any foreign objects or matter.
4. Be sure the burner control knob is in the “OFF” position.
5. Open the LP cylinder valve ONLY 1-1/2 turns by turning counter-clockwise.
6. Turn the burner control knob slowly counter-clockwise to the high setting. The ignitor should spark and ignite the burner.
7. You should see a small spark and hear the ignitor click. If the burner doesn’t light, turn the control knob o then repeat the above steps again.
8. Once the burner is lit, then close the door to allow heat to accumulate. The dampers can then be adjusted to the desired setting to allow proper air ow and combustion. Damper adjustment tips are listed on the next page.
Match Lighting
1. Repeat steps 1 thru 5 of the Lighting Procedures above.
2. Remove the Wood chip tray from inside the smoker.
3. Light Paper Match
4. Turn the control knob to the “low” position and immediately place lit match next to the edge of the burner.
the water tray. NEVER allow the water to completely evaporate. Check the water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for adding water while operating.
When using avoring wood, add a sucient amount prior to operation to avoid having to add wood while operating. Adding wood while operating may splash hot water and cause serious injury.
Use of accessories not intended for smoker is not recommended and may lead to injury or property damage.
An LP cylinder not connected for use should not be stored in the vicinity of smoker or any other appliance. Do not store spare LP cylinders within 10 feet of smoker. LP cylinders must be stored outdoors, out of reach of children.
Do not store a spare LP-gas cylinder under or near this appliance. Never ll the cylinder beyond 80 percent full. Failure to follow these instructions exactly could result in a re causing death or serious injury.
The smoker should be shut o and all supply valves (on piping or on fuel cylinders) should be closed in the event that the odor of unburned gas is detected. Do not attempt to use the unit until any gas leaks are xed.
Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut o and fuel cylinders should be disconnected. Do not operate under high wind conditions.
LP tanks are intended for operation in the upright position only.
Care should be taken to protect the fuel supply hose from damage from either foot or vehicle trac.
If the appliance is not in use, the gas must be turned o at the supply cylinder and the cylinder should be disconnected from the appliance.
Storage of the appliance indoors is only permissible if the cylinder is disconnected and removed from the appliance.
All installations are to conform to local codes. In the absence of local codes, installation should conform to the National Fuel Gas Code, ANSI Z223.1/ NFPA 54
Smoker should be installed with the hose regulator assembly extended at full length of hose directly away from the burner. Keep fuel supply hose away from any heated surfaces. When so congured, placement results in maximum tank to smoker distance. When smoker is operated, the hose/regulator and gas tank should be on a line perpendicular to wind direction. Placing tank closer than 24” to the smoker can overheat the tank and cause release of propane through relief openings and can result in tank re or explosion.
Connecting the LP Tank
1. The knob on the LP tank must be closed. See that the knob is turned clockwise to a full stop.
2. Check that the control knob on the smoker is turned o.
3. Remove the protective cap from the LP tank valve and coupling nut, if present.
4. Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple is centered in the valve outlet. The coupler connects to the large outside threads on the valve outlet.
5. Hand tighten the coupler clockwise until it comes to a full stop. Firmly tighten by hand only.
6. Place the tank to the side or rear of the smoker. Make sure the hose does not touch any part of the burner drum housing.
CAUTION: In the connection process, the HVR side of the connection will seal on the back check in the valve, resulting in a slight resistance. The connection
requires about one-half to three-quarters additional turn to complete connection.
Any fuel supply cylinder used must be constructed and marked in accordance with specications for propane cylinders of the U.S. Department of Transportation (DOT) CFR 49 or CAN/CSA B339. The appliance is to be used only with the 20 pound, vertical standing vapor withdrawal type tank.
This smoker is designed to operate on LP (Liqueed Propane) gas only.
The 20 lb LP cylinder used with this smoker must conform to the following requirements:
•Type 1 Connections
•Diameter - 12” (30.5cm)
•Height - 18” (45.7cm)
•Maximum capacity of 20 pounds
•The gas cylinder used must include a
collar to protect the cylinder valve. The cylinder supply system must be arranged for vapor withdrawal. Follow the instructions stated on gas cylinder tanks when lling or transporting tanks. Failure to do so could result in problems relating to overlling, excessive venting release of gas and to regulator freezing. Never ll the cylinder more than 80 percent full.
Do not allow dirt or foreign material to get into or onto tank connection when it is not attached to the fuel supply system. Use the protective cap provided.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other tpes of caps or plugs may result in leakage of propane.
Cylinders must be lled before initial use. All handling, transport, lling and storage of LP gas cylinders must be in accordance with NFPA 58 Storage and Handling of Liquid Petroleum Gasses, or CAN/ CSA b149.2 Propane Installation Code. Cylinders must be suitably tied down during transport. Do not place any other items on top of cylinders at any time.
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