Campbell Hausfeld IN629500AV, WL6700 Series User Manual

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The Ultimate Portable

Garage Air Compressor

Operating Instructions and Parts Manual

WL6700 Series

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MAKES IT EASY TO DO IT LIKE A PRO

Visit us at chpower.com

© 2009 Campbell Hausfeld/Scott Fetzer

IN629500AV 4/09

Table of Contents

Description 3 Specifications 3 Safety Guidelines 4 Safety Symbols 4 Important Safety Information 4

Instructions Pertaining to a Risk of Fire, Electric Shock, or Injury to

Persons 4 California Proposition 65 4 General 4 Work Area 5 Personal Safety 5 Electrical Safety 5 Use and Care 5 Spraying Precautions 6 Air Source 6 Service 6

Unpacking 7

Contents in the Carton 7 Additional Items not Included 7

Glossary 8 Getting To Know Your Compressor 9 Unpacking 9

Recommended Uses for this Compressor 9

Tool Recommendation for this Compressor 9

Assembly 10

Tools Required for Assembly 10 Handle Assembly 10 Inflation Hose Assembly 10

Installation 11

Location 11 Wheel Lock/Foot Brake 11 Electrical Installation 11

Grounding Instructions 11 Wiring 12

Operation 12

Lubrication 12 ASME Safety Valve 13 Click-To-Set Regulator Knob 13 Reassembly 13 Outlet (Tool) Pressure Gauge 13 Tank Pressure Gauge 13 Storage Top 13 Rapid Inflation Technology™ (RIT) 14 To Use Compressor For Inflation: 14

To Use Compressor For Air Tool Usage: 14

End of Operation/Storage 14

Maintenance 15

ASME Safety Valve 15 Drain Tank 15 Cleaning 15 Air FIlter 16 Lubrication 16 Thermal Overload Protector 16 Torque Requirements 16 Technical Service 16

Service Record 17 Troubleshooting Guide 18

Replacement Parts List for Pump,

Model WL390100 19

Torque Requirements 19

Replacement Parts List for The Ultimate Portable Garage Air

Compressor 21 Warranty 22

For parts, product and service information

Visit: www.chpower.com

Call: Customer Service at 1-800-543-6400

Address any correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive

Harrison, OH 45030 U.S.A.

Operating Instructions and Parts Manual

The Ultimate Portable

Garage Air Compressor

Description

Oilless compressors are designed for do-it-yourselfers with a variety of home and automotive jobs. These compressors power spray guns, impact wrenches and other tools. These units operate without oil.

Specifications

WL6700 Series

Running HP: 1.7 (ISO 1217)

Free Air CFM: 3.8 @ 90 psi (ISO 1217)

Free Air CFM: 5.6 @ 40 psi (ISO 1217)

Tank Capacity (gallons):

18, 22, 26, or 30

Volts, Phase: 120 V, single

Amp Draw: 15

Max. Duty Cycle: 50%

 

Record the model number and serial

 

number, located on the back of the tank,

 

and date of purchase in the space below.

 

Model #: ____________________________

 

Serial #: _____________________________

 

Date of Purchase: ____________________

Figure 1 - WL6700 Series

Retain these numbers for future reference.

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Operating Instructions and Parts Manual

Important Safety Information

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates an imminently

hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially

hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially

hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates important

information, that if not followed, may cause damage to equipment.

IMPORTANT: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

 

 

 

 

 

 

Wear Eye and

Read Manual

 

Risk of Fire

Mask Protection

First

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wear Eye and Hot Parts

Risk of Falling

Ear Protection

 

Instructions Pertaining to a Risk of Fire, Electric Shock, or Injury to Persons

This manual contains important safety, operational and maintenance information. If you have any questions, please call 1-800-543-6400 for customer assistance.

Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be observed at all times:

California Proposition 65

This product or its power cord may contain chemicals, including lead, known to the State of California to cause cancer and birth defects or

other reproductive harm.Wash hands after handling.

You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or

other masonry.This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm.Wear protective gear.

Breathable Air Warning

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment.This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

General

a.To reduce the risks of electric shock, fire, and injury to persons, read all the instructions before using the tool. Failure to follow warnings, dangers, and cautions could result in DEATH or SERIOUS INJURY.

b.Be thoroughly familiar with the controls and the proper use of the

equipment. Follow all instructions. Contact your Campbell Hausfeld representative if you have any questions.

c.Follow all local electrical and safety codes as well as in the US, National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).

d. Only persons well acquainted with these rules of safe operation should be allowed to use the unit.

Risk of

Risk of

Risk of Fumes

Electrocution

Explosion

 

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WL6700 Series

Important Safety Information (Continued)

Work Area

a.Keep the work area clean and well lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.

b.Keep bystanders, children, and visitors away while operating. Distractions are able to result in the loss of control. NEVER allow children in the work area.

Motors, electrical equipment and controls can cause electrical

arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store or spray flammable liquids or gases in the vicinity of the compressor.

c.To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

Personal Safety

a.Stay alert.Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.

Ensuring that the tool is used only when the operator and all

other personnel in the work area are wearing ANSI Z87 eye protection equipment, and when required, other appropriate protection equipment such as head, hearing

and foot protection equipment. Serious eye or permanent hearing loss could result.

b.Always wear hearing protection when using the tool.

Prolonged exposure to high intensity noise is able to cause hearing loss.

c.Always work in a well-ventilated area.Wear OSHAapproved dust mask.

d.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.

Compressor parts may be hot even if the unit is stopped.

e. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

f. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

Electrical Safety

Risk of electrical shock.Always disconnect from power source before

servicing. Servicing should be performed by authorized service center.

Use and Care

Never use plastic (PVC) pipe for compressed air. Serious injury or death could result.

a.Before each use, inspect compressed air

system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.

b.Check all fasteners at frequent intervals for proper tightness.

c.Check air hoses for weak or worn condition before each use. Make sure all connections are secure.

d.Do not stand on or use the pump or unit as a handhold.

e.If the equipment should start to abnormally vibrate, STOP the engine/motor and check immediately for the cause.

Vibration is generally a warning of trouble.

Never remove or attempt to adjust safety valve. Keep safety valve free from paint and other accumulations.

f.Do not alter or tamper with the safety relief valve. In the event that the safety relief valve is tampered with, existing warranties shall be voided and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

Never attempt to repair or modify a tank! Welding, drilling or any

other modification will weaken the tank resulting in damage from rupture or explosion.Always replace worn or damaged tanks.

Drain liquid from tank daily.

g.Make sure to drain tank regularly and inspect periodically for unsafe conditions such as rust formation and corrosion. Tanks rust from moisture build-up, which weakens the tank.

h.Release air slowly when draining moisture or depressurizing the compressor system. Fast moving air will stir up dust and debris which may be harmful.

i.Do not remove any warning labels from the unit.

j.Store inside. Do not store outside or in direct sunlight.

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Operating Instructions and Parts Manual

Important Safety Information (Continued)

Spraying Precautions

Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit.

a.Do not smoke when spraying paint, insecticides, or other flammable substances.

b.Use a face mask/respirator when spraying and spray in a well

ventilated area to prevent health and fire hazards.

c.Do not direct paint or other sprayed material at the compressor.

Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

d.When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

Air Source

Air compressors providing air to the tank should follow the requirements established by the American National Standards Institute Standard

B19.3-1991; Safety Standard for Compressors for Process Industries. Contact your air compressor manufacturer for information.

Service

a.Release air pressure from air tank by pulling safety relief ring before servicing or replacing parts.

b.Service must be performed only by qualified repair personnel.

Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or

explosion.Always replace worn or damaged tanks.

c.When servicing a tool, use only identical replacement parts. Use only authorized parts.

NOTE: The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Save These Instructions

Do Not Discard

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WL6700 Series

Unpacking

 

Self-tapping

 

screws

Nylon

Handle

recoil hose

Blow gun

Blow gun

accessories

 

 

Tire

 

inflation

 

valve

Thread tape

Figure 2 - Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Make sure to tighten fittings, bolts, etc., before putting unit into service. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please call 1-800-543-6400 for customer assistance.

υDo not operate unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

υFor your own safety, never operate unit until all assembly steps are complete and until you have read and understood the entire operator’s manual.

υTo reduce the risk of injury, if any parts are missing, do not attempt to assemble the air compressor until the missing parts are obtained and installed correctly.

Contents in the Carton

υBlow gun accessories

υHandle

υBlow gun

υNylon recoil hose

υ(4) Self-tapping screws

υTire inflation valve

υThread tape

υOperating Instructions and Parts Manual

υProduct Registration Card

Additional Items not Included

υAir Hose

υANSI Z87 Eye Protection

υHearing Protection

υOther Personal Protective Gear as required

Read & Follow All Instructions

Save These Instructions

Do Not Discard

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Operating Instructions and Parts Manual

Glossary

Become familiar with these terms before operating the unit.

Air Delivery - A combination of psi and SCFM. The air delivery required by a tool is stated as (number) SCFM at (number) psi. The combination of these figures determines what size unit is needed.

Air Tank Capacity - The volume of air stored in the tank and available for immediate use. A large tank allows the intermittent use of an air tool with an air requirement higher than the compressor’s rated delivery.

ASME Safety Valve * - This valve automatically releases air if the tank pressure exceeds the preset maximum.

Click-to-set Regulator - The regulator controls the amount of air pressure released at the hose outlet to the proper amount needed to operate an air tool or spray gun.

Cut-in/Cut-off Pressure - Specific psi at which a compressor starts and stops while refilling the air tank.

Easy Drain Knob - This knob is used to drain moisture from the tank daily to reduce the risk of corrosion.

Foot Pedal On/Off Switch - Used to turn the compressor on and off. Press firmly.

Motor Protection - If the unit is over worked, a thermal switch will shut unit off. If this happens, turn unit OFF the ON/OFF Switch, wait 30 minutes to cool, turn ON the ON/OFF Switch again to resume work.

Outlet (Tool) Pressure Gauge - Displays the current outlet pressure to the tool in psi. It is regulated by the regulator knob.

Pressure Switch -Shuts the compressor off automatically when tank pressure reaches the maximum preset pressure. The compressor will automatically restart when it reaches the minimum preset pressure.

PSI (Pounds per Square Inch) - Measurement of the pressure exerted by the force of the air. The actual psi output is measured by a pressure gauge on the compressor.

SCFM (Standard Cubic Feet per Minute) - Sometimes called CFM (Cubic Feet per Minute). Measurement of air volume delivered by the compressor.

Tank Pressure Gauge - Indicates tank pressure in psi.

Tool Storage - The open space on top of compressor is designed for tool storage. Specific Campbell Hausfeld tool kits will fit in this storage area.

*ASME: American Society of Mechanical Engineers. ASME tanks are manufactured to ASME requirements.

Figure 3 - ASME Safety Valve

Figure 4 - Click-To-Set Regulator

Figure 5 - Easy Drain Knob

Figure 6 - Foot Pedal ON/OFF Switch

Figure 7 - Tank Pressure Gauge

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WL6700 Series

GettingUnpackingTo Know Your Compressor

Power cord clip

Power cord

Pull handle

Outlet (tool) pressure gauge

Click-to-set regulator

Coupler

Foot pedal on/off switch

Wheel lock / foot brake

Storage trays

Blow gun clip

Tank pressure gauge

Easy-drain knob

Easy-drain cup ASME

Safety valve

Safety blow gun

Instant-air hose

Figure 8 - Components of the compressor

Recommended Uses for this Compressor

υAuto maintenance

υAuto restoration

υFastening

υHome maintenance

υInflation

υWoodworking

Tool Recommendation for this Compressor

Continuous Use —

Inflation accessories Airbrush

Air screwdrivers

Brad nailers and Staplers Caulk guns

Engine cleaners Finish nailers Grease guns Home spray guns Impact wrench Ratchets Reciprocating saws

Roofing and Framing nailers

Intermittent Use

(Short powerful bursts) —

Air chisels Air drills

Automotive spray guns Die grinders

Tools Not Recommended —

Cut-off tools

Dual action sanders

Highspeed sanders

Jitterbug sanders

Straight line sanders

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Operating Instructions and Parts Manual

Assembly

Tools Required for Assembly

υ Ratchet with 3/8 inch Socket

υ (2) Wrenches

Handle Assembly

1. Slide handle into shroud holes, making sure handle is on the outside of the bracket and the holes of the handle line up with the holes of the tank bracket.

2. Insert screws through handle and then Figure 9 - Handle assembly

 

the bracket. Using a ratchet with 3/8

 

inch socket, tighten screws to hold the

 

handle in place.

 

Inflation Hose Assembly

 

1. Apply thread tape to both ends of the

 

recoil hose to prevent leaks.

 

2. Thread the coil hose into the fitting on

 

the shroud. Use 2 adjustable wrenches

 

to tighten the connection by holding

Apply thread tape to both

the bottom wrench steady and

ends of the recoil hose to

tightening with the top wrench (See

prevent leaks

Figure 10).

 

3. Screw blow gun onto the end of the coil hose. Use 2 adjustable wrenches to tighten the connection by holding the bottom wrench steady and tightening with the top wrench.

Once the recoil hose and blow gun are attached, make sure no pressure is in tank before replacing. Recoil hose and blow gun must be installed for unit to operate properly.

Figure 10 - Inflation hose assembly

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WL6700 Series

Installation

Location

When assembled, the tank must sit level to allow the tank to drain properly.

It is extremely important to install the compressor in a clean, well ventilated area where the surrounding air temperature will not be more than 100°F.

A minimum clearance of 18 inches between the compressor and a wall is required because objects could obstruct air flow.

Do not locate the compressor air inlet near steam, paint spray, sandblast areas or any other source of contamination.This debris will damage the motor.

Wheel Lock/Foot Brake

To move the compressor, use your foot to lift the foot brake lever to disengage the brake.

Once the compressor is at the desire location, use your foot to push down on the foot brake lever to engage the brake.

Electrical Installation

All wiring and electrical connections should be performed by a qualified electrician. Installation must be in accordance with local codes and

national electrical codes.

Never use an extension cord with this product. Use additional

 

air hose instead of an extension cord to avoid power loss and

STOP!

permanent motor damage.

 

Grounding Instructions

 

1.This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in Figure 12. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product. In the event of an electrical short circuit, grounding reduces risk of electrical shock by providing an escape wire for electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. Plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper use of grounding plug can result in a possible risk of electrical shock!

Do not use a grounding adapter with this product!

2.If repair or replacement of cord or plug is necessary, do not connect grounding wire to either flat blade terminal. The wire with insulation having an external surface that is green (with or without yellow stripes) is the grounding wire.

Never connect green (or green and yellow) wire to a live terminal.

3.Check with a qualified electrician or serviceman if grounding instructions are not completely understood, or if in doubt as to whether product is properly grounded. Do not modify plug provided; if it will not fit outlet, have proper outlet installed by a qualified electrician.

Disengaged

Engaged

Figure 11 - Wheel Lock/Foot Brake

TEST RESET

Figure 12 - Grounding method

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Operating Instructions and Parts Manual

Installation (Continued)

Wiring

1.Local electrical wiring codes differ from area to area. Source wiring, plug and protector must be rated for at least the amperage and voltage indicated on motor nameplate, and meet all electrical codes for this minimum.

2.Use a slow blow fuse or a circuit breaker.

Overheating, short circuiting and fire damage will result from inadequate wiring, etc.

NOTE: 120 volt, 15 amp units can be operated on a 120 volt circuit under the following conditions:

a.No other electrical appliances or lights are connected to the same branch circuit.

b.Voltage supply is normal.

c.Circuit is equipped with a 15 amp circuit breaker or a 15 amp slow blow fuse.

3.If these conditions cannot be met or if nuisance tripping of current protection device occurs, it may be necessary to operate compressor from a 120 volt, 20 amp circuit.

Operation

Moisture in compressed air

Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the tank. When using a paint spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line (MP3105), located as near to the gun as possible, will help eliminate this moisture.

This compressor can be used for general inflation as well as intermittent duty air tool usage. For inflation purposes, this compressor utilizes a new technology called Rapid Inflation Technology (RIT).

IMPORTANT: Make sure the Wheel Lock/Foot Brake is engaged before operating the unit (See Figure 11).

Lubrication

This is an oilless product and does not require lubrication to operate.

Outlet (Tool)

Storage Trays

Pressure Gauge

 

 

Tank

 

Pressure

 

Gauge

Click-to-set

 

regulator

 

ASME

 

Safety Valve

 

Figure 13

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WL6700 Series

Operation (Continued)

ASME Safety Valve

Do not remove or attempt to adjust the safety valve!

This valve should be checked under pressure occasionally by pulling the ring by hand (See Figure 13). If air leaks after ring has been released, or valve is stuck and cannot be actuated by ring, it MUST be replaced.

Click-To-Set Regulator Knob

υThis knob controls air pressure to an air operated tool, or paint spray gun.

υTurning knob clockwise increases air pressure at outlet.

υTurning counterclockwise will lower air pressure at outlet.

υFully counterclockwise will shut off flow of air completely.

This regulator knob is designed to rotate approximately 270 degrees for all feature settings. If the knob is rotated past minimum operation setting (counterclockwise), the knob will no longer “click” as designed to indicate that the regulator has been placed in a specific setting. The outlet pressure will read zero (0 psi) once the knob is at the minimum operation setting. Continuous turning of the regulator knob past minimum operation setting (counterclockwise) could result in the regulator knob coming loose and detaching.

If outlet pressure gauge is at zero (0) psi, DO NOT turn knob counterclockwise.

If regulator knob is turned and a “click”

is no longer heard, DO NOT turn knob counter clockwise.

Reassembly

If you do turn the regulator knob too far past minimum operation setting ( counterclockwise) and the knob does come off, use these steps to reassemble the regulator:

1.Align the spring into central position.

2.Locate retaining latch on inside of regulator knob.

3.Align retaining latch to the aluminum threads of the regulator body.

4.Attach at an angle, catching the retaining latch under the beginning of the aluminum threads.

5.Apply pressure to align knob to regulator body.

6.Turn clockwise until the knob clicks.

For further assistance or questions, please call 1-800-543-6400.

Outlet (Tool) Pressure Gauge

1.This gauge shows at-a-glance, air pressure at outlet. Air pressure is measured in pounds per square inch (psi).

2.Be sure this gauge reads ZERO before changing air tools or disconnecting hose from outlet.

Tank Pressure Gauge

Gauge shows pressure in tank indicating compressor is building pressure properly.

Storage Top

The storage tray compartments, located on the top of the compressor, are designed for easy tool storage. Unique tool kits, available at your local retailer or on www.chpower.com, store easily on top of the unit.

Retaining Latch

Regulator Spring

Regulator Knob

Regulator Body

Figure 14

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Operating Instructions and Parts Manual

Operation (Continued)

Rapid Inflation Technology™ (RIT)

When the compressor is used in the RIT mode, the air being produced from the compressor pump will go directly to the recoil hose which is attached to the bottom of the compressor (See Figure 15). This will eliminate waiting for the compressor tank to fill up, allowing for significantly faster inflation.

Instant air hose will get hot while the compressor is on and during the inflation process.

Drain water from tank prior to inflation.

To Use Compressor For Inflation:

1.Connect recoil hose to open port located on the bottom of compressor (See Figures 10 and 15). The coil hose and blow gun must remain attached so that the unit operates properly.

2.Attach blow gun to the other end of the recoil hose. The blow gun should ALWAYS be connected to the recoil hose.

3.To inflate balls, rafts, etc. attach inflation needle or nozzle to the end of blow gun.

4.To inflate tires, attach tire inflation valve to the end of blow gun.

5.Attach the appropriate inflation device to object needing inflation.

6.Turn on compressor by firmly pressing down the red power foot switch and inflate by squeezing the trigger.

Use caution to avoid over inflation.

7.When inflation is complete, blow gun can be attached to the clip that is molded on the side of the top shroud for convenient storage.

To Use Compressor For Air Tool Usage:

1.Connect 1/4 inch industrial plug to separate hose (plug and hose not included).

2.Connect separate hose to the coupler located below pressure regulator by pulling the sleeve on coupler all of the way back, then push hose into coupler and release sleeve (See Figure 17).

3.Close regulator (turn knob fully counterclockwise to the left). Do not over tighten.

If outlet pressure gauge is at zero (0) psi, DO NOT turn knob counterclockwise.

If regulator knob is turned and a “click” is no longer heard, DO NOT turn knob counterclockwise.

4.Turn compressor on by firmly pressing down the red power foot switch and allow it to fill tank until it reaches automatic shut off pressure.

5.Attach air tool, paint gun, nailer, etc. to end of air hose.

6.Adjust regulator for desired application. Regulator has preset “click-to-set” feature which should closely match application pictures on outlet pressure gauge.

7.Use compressor for desired application.

End of Operation/Storage

1.Turn compressor off at foot pedal on/off switch.

2.Unplug power cord from wall outlet and attach to clip that is molded on the side of the top shroud.

3.Drain tank of condensation as outlined in the Drain Tank section below.

Figure 15 - Rapid Inflation Technology

Figure 16

Figure 17 - Attach hose to coupler

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WL6700 Series

Operation (Continued)

4.Wearing safety glasses, drain tank of any remaining air pressure by pulling the ring on the safety valve. Use other hand to deflect any fast moving air that may be directed towards your face.

5.Store compressor in a cool, dry place.

Maintenance

Disconnect power source then release all pressure from the system before attempting to install, service, relocate or

perform any maintenance. Service should be performed by an authorized service representative.

The compressor should be checked often for any visible problems and the

following maintenance procedures should be performed each time the compressor is used.

ASME Safety Valve

Do not remove or attempt to adjust the safety valve!

Check the safety valve by performing the following steps:

1.Plug the compressor in and run until shut off pressure is reached (see Operating Procedure).

2.Wearing safety glasses, pull the ring on the safety valve to release pressure from compressor tank. Use your other hand to deflect fast-moving air from being directed toward your face.

3.The safety valve should automatically close at approximately 40-50 psi. If the safety valve does not allow air to be released when you pull on the ring, or if it does not close automatically, it MUST be replaced.

Drain Tank

1.Turn compressor off at foot pedal switch.

2.Check air pressure in tank. To properly drain tank of condensation, tank pressure should be between 20-60 psi. Drain system will not work if there is no pressure in the tank. If tank pressure is above 60 psi, decrease pressure in tank by pulling the ring on the safety valve. Burst of air will be audible.

3.Slowly turn easy drain knob, located below the tank gauge, to the left (counterclockwise) until fluid begins to fill drain cup. Watch draining to make sure drain cup does not overflow. If there is a lot of fluid in the tank, you may need to close drain knob by turning fully to the right (clockwise) then remove the drain cup to dispose of fluid.

4.When fluid stops draining, close drain knob by turning all the way to the right (clockwise).

5.Lift cup up and pull out to dispose of drained fluid. Reinsert cup, making sure to secure in place.

Cleaning

Turn power OFF and clean dust and dirt from motor, tank, and air lines.

Figure 18 - Safety valve

Tank Pressure

Gauge

Easy-Drain

Knob

Fill Line

Easy-Drain Cup

Figure 19 - Draining tank

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Operating Instructions and Parts Manual

Maintenance (Continued)

IMPORTANT: Unit should be located as far from spraying area as hose will allow to prevent over-spray from entering the pump.

Air FIlter

Check air filter to be sure it is clean. To service the air filter, tip the unit back, resting the wheels and handle on the floor (See Figure 20). Remove the filter housing cover. Remove filter and blow off dirt. Replace air filter if it can not be cleaned. Place filter back in the housing base. Replace cover.

Lubrication

This is an oilless type compressor requiring no lubrication.

Thermal Overload Protector

This compressor is equipped with an automatic reset thermal overload protector which will shut

off motor if it becomes overheated.

If thermal overload protector shuts motor OFF frequently look for the following causes:

1.Low voltage

2.Lack of proper ventilation

Air Filter

Figure 20 - Air Filter

If the thermal overload protector is actuated, the motor must be allowed to cool down before

startup is possible.The motor will automatically restart without warning if left plugged into electrical outlet and unit is turned on.

Torque Requirements

Piston Bolt . . . . . . . . . . . 350 - 450 in. Ibs. Head Bolts . . . . . . . . . . . 90 - 120 in. Ibs.

Technical Service

For information regarding the operation or repair of this product, please call 1-800-543-6400.

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WL6700 Series

Service Record

 

Date

Maintenance Performed

replacement Components Required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

www.chpower.com 17

Operating Instructions and Parts Manual

Troubleshooting Guide

Symptom

cause

solution

Compressor will not run

1.

No electrical power

1.

Plugged in? Switch on? Check fuse/breaker

 

2.

Breaker open

2.

Reset, determine cause of problem

 

3.

Pressure switch bad

3.

Replace

 

4.

Motor over worked

4.

Turn off, let cool, turn on.

 

5.

Tank pressure above cut-in

5.

Bleed tank pressure down to cut-in.

 

 

 

 

 

 

 

Fuses blow/circuit breaker

1.

Incorrect size fuse, circuit overloaded

1.

Check for proper fuse, use time-delay fuse.

trips repeatedly

 

 

 

 

Disconnect other electrical appliances from circuit

 

 

 

 

 

or operate compressor on its own branch circuit

 

2.

Worn check valve

2.

Replace

 

 

 

 

 

 

Do not disassemble check valve with

 

 

 

 

 

 

 

 

 

 

 

 

air in tank; bleed tank

 

 

 

 

 

 

Tank pressure drops when

1. Loose connections (fittings, tubing,

compressor shuts off

etc.)

1.Check all connections with soap and water solution. Tighten; or remove and apply pipe dope or pipe tape to the threads, then reassemble.

 

2.

Open tank drain

2.

Close drain

 

 

 

 

 

Air output lower than

1.

Air leaks in piping (on machine or in

1.

Check all connections with soap and water

normal/low discharge

 

outside system)

 

solution. Tighten; or remove and apply pipe dope

pressure

 

 

 

or pipe tape to the threads, then reassemble.

 

2.

Piston ring worn

2.

Replace

 

3.

Excessive air usage

3.

Decrease air usage; compressor not large enough

 

 

 

 

for air requirement

 

4.

Open tank drain

4.

Close tank drain

 

 

 

 

 

Excessive moisture in

1.

Excessive water in tank

1.

Drain tank

discharge air

 

 

 

 

 

2.

High humidity

2.

Move to area of less humidity; use air line filter

 

 

 

 

 

Compressor runs

1.

Defective pressure switch

1.

Replace switch

continuously

 

 

 

 

 

2.

Excessive air usage

2.

Decrease air usage; compressor not large enough

 

 

 

 

for air requirement

 

 

 

Motor runs but no air output

Belt worn

Replace belt

 

 

 

 

 

18 www.chpower.com

WL6700 Series

For Replacement Parts or Technical Assistance, Call 1-800-543-6400

Please provide following information:

Address any correspondence to:

- Model number

Campbell Hausfeld

- Serial number (if any)

Attn: Customer Service

- Part description and number as shown in parts list

100 Production Drive

 

Harrison, OH 45030 U.S.A.

11

 

Replacement Parts List for Pump, Model WL390100

 

 

 

13

Ref.

 

Part

 

 

 

 

 

 

 

No.

Description

no.

qty.

8

7

6

5

3

4

2

1

Motor assembly kit

 

 

 

(Includes #2, 3, 6, 7, 10, 12, & 14)

WL019100SJ

1

2

Cylinder gasket

1

3

Intake valve

1

4

Valve plate

1

5

Exhaust valve

1

 

 

 

 

6

Head gasket

1

7

Exhaust valve gasket

1

8

Head

WL010500AV

1

9

Piston assembly (Includes #10)

WL211000SJ

1

10

Piston bolt

ST071804AV

1

 

 

 

 

11

Head bolt

4

12

Fan

WL008400AV

1

13

Compression connector

ST159001AV

1

14

Belt kit (Includes #10, 12,

 

 

 

check valve, & ferrules)

WL015303SJ

1

9

REPLACEMENT PARTS KITS

 

 

 

12

Head bolt kit

 

 

 

 

(Set of 4 ea., part #11)

 

WL211100AJ

1

 

 

 

1

Valve plate kit (Includes #2-7) WL211201SJ

1

10

Torque Requirements

 

 

 

 

 

 

 

14

Piston Bolt . . . . . . . . . .

.

350 - 450 in. Ibs.

 

 

 

 

Head Bolts . . . . . . . . . .

.

90 - 120 in. Ibs.

 

Figure 21 – Repair Parts Illustration for pump, model WL390100

www.chpower.com 19

Operating Instructions and Parts Manual

For Replacement Parts or Technical Assistance, Call 1-800-543-6400

Please provide following information:

 

 

 

Address any correspondence to:

- Model number

 

 

 

 

Campbell Hausfeld

 

- Serial number (if any)

 

 

 

 

Attn: Customer Service

- Part description and number as shown in parts list

 

100 Production Drive

 

 

 

 

 

 

Harrison, OH 45030

U.S.A.

 

20

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

24

 

18

 

 

 

 

 

 

57

 

 

 

 

 

 

23

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

 

 

25

 

 

 

27

28

 

 

 

 

 

 

 

 

 

56

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

26

 

 

 

53

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

30

 

17

 

 

 

 

 

 

52

 

 

 

 

1

 

47

45

 

 

 

 

48

 

4

 

 

 

 

 

 

46

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49

 

 

 

 

 

51

44

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

39

27

38

33

28

 

 

 

 

 

 

 

 

 

 

54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

28

3

 

 

 

 

 

 

 

 

20

 

 

 

 

 

28

 

 

12

11

7

 

27

 

 

 

 

 

36

 

2

34

8

 

 

 

15

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

37

6

 

 

 

 

 

 

 

 

35

 

5

14

 

 

32

 

 

 

 

 

 

 

 

9

10

41

42

Figure 22 – Repair Parts Illustration for The Ultimate Portable Garage Air Compressor, model WL6701

20 www.chpower.com

WL6700 Series

Replacement Parts List for The Ultimate Portable Garage Air Compressor

Ref.

 

Part

 

No.

Description

no.

qty.

1

26 Gallon Tank

AR062700CG

1

2

Rubber Grommet

WL008000AV

1

3

Bottom Front Shroud

WL045000AV

1

4

Lower Caster Side Shroud

WL044900AV

1

5

Millenium Pump/Motor Assembly

WL212000SJ

1

 

 

 

 

6

Caster Swivel Wheel -

 

 

 

2 in. Diameter

σ

2

7

Check Valve

CV309100AV

1

8

Pressure Switch

CW218300AV

1

9

Pump/Motor Shroud

ν

1

10

#8 X .375 Self-Tapping Screw

ν

4

 

 

 

 

11

Push Type - Straight Tube Fitting

ST119305AV

1

12

Exhaust Tube

λ

1

13

Instant Air Tube

υ

1

14

Filter

WL026100AV

1

15

Strain Relief

WL012700AV

1

 

 

 

 

16

Power Cord

EC012601AV

1

17

Top Skirt

WL044700AV

1

18

Top Shroud

WL044600AV

1

19

1/4 in. X 1.50 in. Plastic Screw

τ

2

20

1/4-20 X .75 Self-Tapping Screw

τ

12

 

 

 

 

21

Regulator Assembly

RE300200AV

1

22

Regulator Knob

ω

1

23

#10 X .75 Self-Tapping Screw

ω

1

24

Regulator Knob Cover

ω

1

25

3 in. Outlet Gauge

GA032700AV

1

 

 

 

 

26

1/4” NPT Male Universal Coupler

HF203300AV

1

27

Washer - Plain Type “A”

τ Η

6

28

Torx Button Head Screw

τ μ Η

10

29

Control Panel without Switch

WL042200AV

1

30

Handle

ο

1

 

 

 

31

1/4-20 X 1.25 Self-Tapping Screw ο

4

32

On/Off Switch

ST196400AV

1

33

On/Off Pedal

WL044500AV

1

34

Eccentric Cover

WL044400AV

1

35

Motor Bracket

BA018300AV

1

 

 

 

 

Ref.

 

Part

 

No.

Description

no.

qty.

36

Wheel - 10” OD Black Hub

WA004000AV

2

37

Axle Bolt

ST033400AV

2

38

Wheel Cog Gear

Η

1

39

Brake Bracket Mount

Η

1

40

Brake Locking Arm

Η

1

 

 

 

 

41

#8 X 1.50 in. Plastic Screw

μ

4

42

#12 X 1.75 in. Plastic Screw

μ

4

43

Hex Keps Nut

σ

2

44

Drain Valve

D-140700AV

1

45

Jam Nut and Washer Set

6

1

 

 

 

 

46

Drain Knob and Screw

WL046100AV

1

47

Pressure Gauge, 1.5 in. Diameter

GA032900AV

1

48

1/4 - 18 Pipe Plug

1

49

Drain Shroud and Cup

6

1

50

Drain Tube with Weight

WL046300AV

1

 

 

 

 

51

Safety Valve

V-215106AV

1

52

Tube to Hose Fitting

ST196000AV

1

53

50 ft. Recoil Hose

MP287400AV

1

54

Screw - Hex Head Machine

Η

1

55

Lever Safety Blow Gun

MP216700AV

1

 

 

 

 

56

Tire Inflation Valve with

 

 

 

Whip Hose

HF229900AV

1

57

Blowgun Inflator Kit

MP211600AV

1

 

 

 

REPLACEMENT PARTS KITS

 

 

σ

Caster Wheel Kit

WA005900AJ

 

ν

Shroud kit

WL042900AJ

 

λ

Exhaust Tube Kit

 

 

 

(includes nuts and ferrules)

WL046600AJ

 

υInstant Air Tube Kit

 

(includes nuts and ferrules)

WL046900AJ

τ

Upper Shroud Hardware Kit

ST172200AJ

 

 

 

ω

Regulator Knob Kit

RE300300AJ

ο

Handle Kit

HL037700AJ

μ

Lower Shroud Hardware Kit

ST172300AJ

Η

Brake Assembly

WL047000AJ

6

Shroud And Drain Cup Assembly

WL046200AJ

Standard Hardware Item

www.chpower.com 21

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