Campbell Hausfeld CL157500AV User Manual

Operating Instructions

Air Screwdriver

Model: Cl157500AV

Description

An air screwdriver can be used to install and remove a variety of screw fasteners.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

Read & Follow all InstRuctIons

save these InstRuctIons

do not dIscaRd

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates an imminently hazardous situation which, if

not avoided, WILL result in death or serious injury.

Warning indicates a potentially hazardous situation which, if not

avoided, COULD result in death or serious injury.

Caution indicates a potentially hazardous situation which, if not

avoided, MAY result in minor or moderate injury.

Notice indicates important information, that if not followed, may

cause damage to equipment.

NOTE: Information that requires special attention.

General Safety Information

calIFoRnIa pRoposItIon 65

This product or its power cord may contain chemicals, including

lead, known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling. You can create dust when you cut, sand, drill or grind

materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

For parts, product & service information visit

www.campbellhausfeld.com

Operating Instructions

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

General Safety Information (Continued)

GeneRal saFety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read ALL manuals included

with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. ONLY persons well acquainted with

these rules of safe operation should be allowed to use the air tool.

Do NOT exceed maximum operating pressure of the air tool (90 PSI). The air tool COULD explode and result in death or serious personal injury.

3. Do NOT exceed any pressure rating

of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.

Release ALL pressure from the system before attempting to install, service, relocate or perform any maintenance.

MANUAL

4. Disconnect air tool from air supply when not in use and before changing tools, attachments or performing service.

Safety glasses and ear protection MUST be worn during operation.

5. Do NOT wear loose fitting clothing, scarves, neck ties or jewelry when operating any tool. Loose clothing or jewelry may become caught in moving parts and result in serious personal injury.

6. Do NOT depress trigger when connecting air supply hose to tool.

7. Do NOT put hands near or under moving parts.

Excessive exposure

to vibration, working in awkward positions and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling or pain occur and consult a physician.

8. Check air hoses for weak or worn

condition before each use. Make sure ALL connections are secure.

9. Protect air lines from damage or

puncture. Do NOT carry tool by air hose.

10. NEVER trigger the tool when

not applied to a work object. Attachments MUST be securely attached. Loose attachments can cause serious injury.

Do not use hand tool sockets. Use impact quality sockets only. Hand tool sockets are “glass-hard” and will shatter

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and can cause serious personal injury if used with air tools.

11. ALWAYS use attachments designed for use with air powered tools. Do NOT use damaged or worn attachments.

12. Keep ALL nuts, bolts and screws tight and ensure equipment is in safe working condition.

13. ALWAYS secure workpiece in a vise or clamp.

14. NEVER point an air tool at oneself or any other person. Serious injury COULD occur.

Pre-Operation

set-up InstRuctIons

Air tools require a supply of clean, dry air at 90 PSI (6.2 bar). An air supply system with filter, regulator, and lubricator (FRL) as shown in Figure 1 should be used.

Campbell Hausfeld FRL model PA2104 (3/8 inch) or PA2114 (1/2 inch) is recommended.

CL157500AV

Water in the air supply can damage the tool. Drain condensate from compressor tank and filter daily.

All hoses and fittings must be the correct size and tightly fastened. Refer to Chart 1 for minimum sizes.

Tool Air Consumption Hose ID

Less than 9 SCFM @ 100% usage 1/4 inch

9 to 34 SCFM @ 100% usage 3/8 inch

Greater than 34 SCFM @ 100% usage 1/2 inch

Chart 1 - Suggested minimum hose diameter to use based on 50 ft length hose and continuous SCFM rating of tool. The use of fittings and longer hose may require a larger diameter hose to be used.

Do not use

hoses or ﬁttings

that are damaged or deteriorated. Never carry a tool

by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

Figure 1

Option 1: Individual components

Filter LubricatorRegulator

Option 2: 3 piece combo

Filter, Regulator, and Lubricator

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Operating Instructions

Pre-Operation (Continued)

luBRIcatIon

Air tools require lubrication throughout the life of the tool and is the owner’s responsibility. Failure to lubricate the air tool properly will dramatically shorten the life of the tool and will void the warranty.

This air tool

requires lubrication BEFORE the initial use and BEFORE and AFTER each additional use.

AutomAtic lubricAtion

The recommended method for lubrication is with an air line lubricator installed as part of the air piping system. See Figure 1. Use Campbell Hausfeld air tool oil ST127001AV or equivalent ISO grade 32 oil.

mAnuAl lubricAtion

If an air line lubricator is not used, the impact wrench must be lubricated daily.

Disconnect the

air tool from the air supply before lubricating.

1. Disconnect the air tool from the air

supply.

2. Turn the air tool upside down.

3. While pulling the trigger, squeeze

approximately a 1/4 oz. of Campbell Hausfeld airtool oil in the air inlet. If applicable, switch the forward and reverse valve in both directions.

After an air tool has been lubricated, oil will discharge through the exhaust port during the ﬁrst few seconds of operation. The exhaust port must be directed away from your body before applying air pressure.

4. Connect the air tool to the air supply and cover the exhaust port with a towel (refer to replacement parts manual for tool features). Run the tool in both the forward and reverse directions, if applicable, for 20 to 30 seconds. Oil will discharge from the exhaust port when air pressure is applied.

speed adjustment

This screwdriver has a variable speed adjustment. The regulator knob has 3 fixed settings. Number 1 setting is the maximum speed/torque setting. Number 3 setting is the lowest speed/torque setting.

Operation

NOTE: Always check the direction of rotation before operation.

Place screw on screwdriver bit then position screw on workpiece. Apply pressure to the tool and press trigger. Keep grip firm on tool while fastener is driven, then withdraw tool when screw is tight. Use both hands to hold high power screwdriver if necessary. Over tightening will strip the screw head.

Never carry a tool

by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

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opeRatInG notes

1. Take time to lubricate tool during a big job (every 500 screws) or when using 2 to 3 inch screws. Follow instructions for air motor and clutch mechanism lubrication.

2. When driving fasteners into soft wood no pilot hole is needed. Space screws a minimum of 1 inch apart to avoid splitting. The high torque tool will drive screws up to 3 inch long.

3. Drill a pilot hole 90% of screw length when working with hardwoods. The high torque tool will drive screws up to 1-1⁄2 inch long.

Maintenance

stoRaGe

Lubricate air tool before storing. Follow air motor lubrication instructions with an exception to Step 4. Only run the air tool for 2 to 3 seconds instead of 20 to 30 seconds to allow more oil to remain in the air tool.

CL157500AV

technIcal seRvIce

For information regarding the operation or repair of this product, please call 1-855-504-5678.

Replacement paRts InFoRmatIon

For information regarding where to order replacement parts, call toll free 1-855504-5678.

Please provide the following information:

• Model number

• Stamped code

• Part number and description

Address parts correspondence to: Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030 U.S.A.

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Operating Instructions and Parts Manual

General Troubleshooting Guide

Symptom Possible Cause(s) Corrective Action

Tool runs slowly or will not operate

Moisture blowing out of tool

1. Grit or gum in tool 1. Flush the tool with Campbell Hausfeld air

2. No oil in tool 2. Lubricate the tool according to the lubrication

3. Low air pressure 3. a. Adjust the regulator on the tool to the

4. Air hose leaks 4. Tighten and seal hose fittings if leaks are

5. Pressure drops 5. a. Be sure the hose is the proper size. Long

6. Worn rotor blade in motor

7. Worn ball bearing in motor

1. Water in tank 1. Drain tank. (See air compressor manual). Oil

2. Water in the air lines/hoses

tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. If Campbell Hausfeld oil is not used, lubricate the tool after cleaning

instructions in this manual

maximum setting

b. Adjust the compressor regulator to the

tool’s maximum working pressure while the tool is running free

found

hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on the total length of the hose

b. Do not use a multiple number of hoses

connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together

6. Replace rotor blade

7. Remove and inspect bearing for rust, dirt and grit or worn race. Replace or clean and regrease bearing with bearing grease

tool and run until no water is evident. Oil tool again and run 1 to 2 seconds

2. a. Install a water separator/filter.

NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/ filter as far as possible from the

compressor b. Install an air dryer c. If the original separator will not separate

all the water from the air, install a

Campbell Hausfeld belt air filter (MP2121)

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Cl157500AV

Clutch Mechanism Troubleshooting Guide

Symptom Possible Cause(s) Corrective Action

Impacts slowly or will not impact

Impacts rapidly but will not remove screws

Does not impact Broken clutch

1. Lack of lubrication 1. Lubricate air motor and clutch mechanism.

2. Tool regulator set in wrong position

3. In-line regulator or compressor regulator set too low

Worn clutch mechanism

mechanism

(See Lubrication section of this manual)

2. Adjust regulator on the tool to maximum setting

3. Adjust regulators in the air system

a. Replace worn clutch mechanism

components

b. Return impact wrench to Authorized

Campbell Hausfeld Service Center for repair

a. Replace broken clutch mechanism

components

b. Return screwdriver to an authorized

Campbell Hausfeld service center for repair

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Operating Instructions

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Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: one (1) year.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (855) 504-5678.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air screwdriver.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE

ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products

in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or

altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets,

packings or seals, lubricants, motor vanes, or any other expendable part not specifically listed.

These items will only be covered for ninety (90) days from date of original purchase. Underlined

items are warranted for defects in material and workmanship only.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Call Campbell Hausfeld (855) 504-5678 to obtain your warranty service options. Freight costs must

be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s

manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

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Instructions d’utilisation

Tournevis pneumatique

Modèle: Cl157500AV

Description

Un tournevis pneumatique peut être utilisé pour installer et enlever divers éléments de fixation à vis.

Déballage

Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe de dommages en transit. S’assurer de resserrer tous les raccords, boulons, etc. avant de le mettre en service.

lIRe et suIvRe toutes les InstRuctIons.

conseRveR ces InstRuctIons

ne les jetez pas

Directives de Sécurité

Ce manuel contient de l’information très importante qui est fournie pour la SÉCURITÉ et pour ÉVITER LES PROBLÈMES D’ÉQUIPEMENT. Rechercher les symboles suivants pour cette information.

Danger indique une situation hasardeuse imminente qui

RÉSULTERA en perte de vie ou blessures graves.

Avertissement indique une situation hasardeuse potentielle qui

PEUT résulter en perte de vie ou blessures graves.

Attention indique une situation hasardeuse potentielle qui

PEUT résulter en blessures.

Avis indique de l’information importante pour éviter le

dommage de l’équipement.

REMARQUE: L’information qui exige une attention spéciale.

Généralités sur la Sécurité

pRoposItIon 65 de calIFoRnIe

Ce produit ou son cordon peuvent contenir des produits

chimiques, y compris du plomb, relevés par l’État de Californie comme cause de cancer, d’anomalies congénitales ou d’autres problèmes reproductifs. Lavez-vous les mains après la manipulation.

Vous pouvez créer de la poussière en coupant,

ponçant, perçant ou meulant les matériaux tels que le bois, la peinture, le métal,le béton, le ciment ou autre maçonnerie. Cette poussière contient souvent des produits chimiques reconnus pour causer le cancer,

Instructions d’utilisation

Veuillez lire et conserver ces instructions. Lire attentivement avant de commencer à assembler, installer, faire fonctionner ou entretenir l’appareil décrit. Protégez-vous et les autres en observant toutes les informations sur la sécurité. Négliger d’appliquer ces instructions peut résulter en des blessures corporelles et/ou en des dommages matériels ! Conserver ces instructions pour références ultérieures.

Généralités sur la Sécurité (Suite)

les déformations congénitales ou autres problèmes de la reproduction. Porter de l’équipement de protection.

GénéRalItés suR la sécuRIté

Ce produit fait part d’un système haute pression et il faut respecter en tout temps les précautions de sécurité suivantes en plus de toute autre règle de sécurité actuelle.

1. Lire attentivement TOUS

les manuels inclus avec ce produit. Bien se familiariser avec les commandes et l’utilisation adéquate de l’équipement.

2. SEULES les personnes bien

familiarisées avec ces consignes de sécurité sont autorisées à se servir de l’outil pneumatique.

NE PAS dépasser la pression maximum de fonctionnement de l’outil pneumatique (621 kPa). Cet outil pneumatique POURRAIT exploser et entraîner la mort ou des blessures graves.

3. RESPECTER la pression nominale

de tous les éléments du système. La pression maximum de fonctionnement de 621 kPa est mesurée à la prise d’air de l’outil en cours de fonctionnement. Il est nécessaire de compenser au niveau du compresseur la perte de pression entre le compresseur et l’outil.

Fr2

MANUAL

Évacuer TOUTE pression du système avant d’entreprendre d’installer, de réviser, de déplacer le produit, ou de procéder à son entretien.

4. Débrancher la source d’air de l’outil pneumatique lorsqu’il ne sert pas et avant de changer des outils et accessoires ou de procéder à une opération d’entretien.

Il est NÉCESSAIRE de porter des lunettes de sécurité et une protection auditive durant l’utilisation.

5. NE PAS porter de vêtements amples, de foulards, de cravates ou de bijoux durant le fonctionnement d’un quelconque outil. Les vêtements amples et les bijoux pourraient se prendre dans des pièces mobiles et entraîner de graves blessures.

6. NE PAS appuyer sur la gâchette au moment du raccordement du tuyau d’alimentation d’air à l’outil.

7. NE PAS mettre les mains près ou sous des pièces mobiles.

Toute exposition

excessive aux vibrations, tout travail dans des positions difﬁciles et tout mouvement répétitif peuvent entraîner des blessures aux mains et aux bras. Cesser l’utilisation d’un outil en cas de malaise, d’engourdissement, de fourmillements ou de douleur, et consulter un médecin.

8. Vérifier les tuyaux d’air à la recherche

de signes de faiblesse ou d’usure avant chaque utilisation. S’assurer que TOUS les branchements soient bien serrés.

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