CAME Superfrog User Manual

AUTOMATION SYSTEM FOR SWING GATES
FROG SERIES
INSTALLATION MANUAL
SUPERFROG
“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”
1 Legend
This symbol indicates sections to be read with particular care. This symbol indicates sections concernig safety. This symbol indicates notes to communicate to users.
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2 Destination and limits of use
2.1 Intended use
The SUPERFROG automation system has been engineered to operate swing gates of up to 1500 kg. The use of this pro duc t for pur pos es o ther t han a s de scr ibe d above a nd ins t all at ion exe cut ed in a ma nner ot her t han
as instructed in this technical manual are prohibited.
2.2 Limits to use
Length of gate leaf < 4 m 4 m 5 m 6 m 7 m 8 m Weight of gate leaf 1500 kg 1200 kg 1000 kg 800 kg 700 kg 600 kg
3 Reference standards
This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.
4 Description
SUPERFROG was desi gned and manufa ctured by CAME CANCELLI AUTOMATICI S.p.A. and is c o mpliant with the safety regu ­lations in force. Guaranteed 24 months if not tampered with. The automation system is composed of a foundation box, a gearmotor – and a series of arms. The foundation box is made of steel and is 1.5mm thick on the sides and 4mm thick on the bottom. It houses the gearmotor which is made of a die-cast iron case, inside of which operates an worm-screw and helical worm gear based irreversible reduction system, which is lubricated with a SINCAT type oil and features a transmission arm.
4.2 Technical specifications
SUPERFROG Power supply panel: 230/400V A.C. triphase 50/60Hz
Motor power supply: 230/400V A.C. triphase 50/60Hz Max. draw: 2,5 A Rated power: 600 W Max. torque: 100 kgm Opening time: 45 s (max. 95°) Reduction ratio: 1/1800 Arm revolutions: 0.35 rmp Operative intermittence: 50% Protection level: IP67 Weight: 189 kg Insulation class:
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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4.3 Description of the parts
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GEARMOTOR UNIT
1) Tie rod
2) Motor support assembly
3) Gearmotor
4) Cover
5) Foundation box
6) Upper arm assembly
7) Arm assembly
8) Sleeve bearing
9) Hole cover for case
10) Bracket for case
4.4 Dimensions
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Measurements in mm
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The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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5 Installation
The installation must be carried out by export, qualified personnel in total compliance with the norms in effect.
5.1 Preliminary checks
Before proceeding with the installation, it is necessary to:
• Provide for a sui t a bl e omnip ol ar dis c onn ection dev i ce w i t h c on t a c ts more than 3 mm ap art, an d inde pe nd en t ( s ectioned o ff) power supply;
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• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insula­tion as compared to the other conductive parts inside;
• Set up a tube to serve as a draining system to prevent water build up and oxidation;
• Make sure tha t an y co nne c t io ns ins ide t he c on tainer (ma de f or th e co n tinui ty of th e pro te c t io n sy s te m) a re pr ov id ed w i t h additional insulation compared to the other conductive parts inside;
• Make sure tha t the s tr uc ture o f the g ate is su f f icie ntl y s turd y, that the hin ges ar e in good wor kin g order a nd th at th ere is no friction among any of the moving parts;
• Make sure there is a mechanical stop for both the opening and closing phases.
5.2 Tools and materials
Make sure all tools and materials necessary are within reach to install the edge in total safety, and in compliance with the regulations in force. The following figure illustrates the minimum equipment needed by the installer.
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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