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AUTOMATION SYSTEM FOR SWING GATES
FROG SERIES
INSTALLATION MANUAL
SUPERFROG
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“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”
1 Legend
This symbol indicates sections to be read with particular care.
This symbol indicates sections concernig safety.
This symbol indicates notes to communicate to users.
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2 Destination and limits of use
2.1 Intended use
The SUPERFROG automation system has been engineered to operate swing gates of up to 1500 kg.
The use of this pro duc t for pur pos es o ther t han a s de scr ibe d above a nd ins t all at ion exe cut ed in a ma nner ot her t han
as instructed in this technical manual are prohibited.
2.2 Limits to use
Length of gate leaf < 4 m 4 m 5 m 6 m 7 m 8 m
Weight of gate leaf 1500 kg 1200 kg 1000 kg 800 kg 700 kg 600 kg
3 Reference standards
This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.
4 Description
4.1 Automation
SUPERFROG was desi gned and manufa ctured by CAME CANCELLI AUTOMATICI S.p.A. and is c o mpliant with the safety regu lations in force. Guaranteed 24 months if not tampered with.
The automation system is composed of a foundation box, a gearmotor – and a series of arms.
The foundation box is made of steel and is 1.5mm thick on the sides and 4mm thick on the bottom. It houses the gearmotor
which is made of a die-cast iron case, inside of which operates an worm-screw and helical worm gear based irreversible
reduction system, which is lubricated with a SINCAT type oil and features a transmission arm.
4.2 Technical specifications
SUPERFROG
Power supply panel: 230/400V A.C. triphase 50/60Hz
Motor power supply: 230/400V A.C. triphase 50/60Hz
Max. draw: 2,5 A
Rated power: 600 W
Max. torque: 100 kgm
Opening time: 45 s (max. 95°)
Reduction ratio: 1/1800
Arm revolutions: 0.35 rmp
Operative intermittence: 50%
Protection level: IP67
Weight: 189 kg
Insulation class:
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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4.3 Description of the parts
1
GEARMOTOR UNIT
1) Tie rod
2) Motor support assembly
3) Gearmotor
4) Cover
5) Foundation box
6) Upper arm assembly
7) Arm assembly
8) Sleeve bearing
9) Hole cover for case
10) Bracket for case
4.4 Dimensions
2
3
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6
7
8
9
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5
Measurements in mm
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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5 Installation
The installation must be carried out by export, qualified personnel in total compliance with the norms in effect.
5.1 Preliminary checks
Before proceeding with the installation, it is necessary to:
• Provide for a sui t a bl e omnip ol ar dis c onn ection dev i ce w i t h c on t a c ts more than 3 mm ap art, an d inde pe nd en t ( s ectioned o ff)
power supply;
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• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insulation as compared to the other conductive parts inside;
• Set up a tube to serve as a draining system to prevent water build up and oxidation;
• Make sure tha t an y co nne c t io ns ins ide t he c on tainer (ma de f or th e co n tinui ty of th e pro te c t io n sy s te m) a re pr ov id ed w i t h
additional insulation compared to the other conductive parts inside;
• Make sure tha t the s tr uc ture o f the g ate is su f f icie ntl y s turd y, that the hin ges ar e in good wor kin g order a nd th at th ere is no
friction among any of the moving parts;
• Make sure there is a mechanical stop for both the opening and closing phases.
5.2 Tools and materials
Make sure all tools and materials necessary are within reach to install the edge in total safety, and in compliance with the
regulations in force. The following figure illustrates the minimum equipment needed by the installer.
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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5.3 Cable list and minimum thickness
Connections Type of cable Length of cable 1 < 10 m L. of cable 10 < 20 m L. of cable 20 < 30 m
230/400V 3F power supply
4G x 1,5 mm
230/400V 3F motor power supply 4G x 1 mm
Flashing lamp 2 x 0,5 mm
Photocell transmitters 2 x 0,5 mm
Photocell receivers 4 x 0,5 mm
FROR CEI
20-22
CEI EN
50267-2-1
power supply to accessories 2 x 0,5 mm
Control and safety devices 2 x 0,5 mm
2
2
2
2
2
2
2
4G x 2,5 mm
4G x 1,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2 x 0,5 mm
Antenna connection RG58 max. 10 m
N.B.: if the cable length differs from that s pecified in the table, then you must determine the proper cable diamet er in the basis of
the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connec tion s tha t require s evera l, sequen tia l loads, t he siz es given o n the t able mus t be re -e valua ted ba sed on a ctu al power
draw and distances.
When connecting products other than those mentioned in this manual please see the documents provided with the products
themselves.
2
2
2
2
2
2
2
4G x 4 mm
4G x 2,5 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2 x 0,5 mm
2
2
2
2
2
2
2
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1) Right-hand gearmotor unit (MD gearmotor + CD foundation box)
2) Left-hand gearmotor unit (MS gearmotor + CS foundation box)
3) Cable box for connections
4) Control panel
5) Tuned antenna
6) Movement-indicating fl ashing lamp
7) Key-switch selector
8) Safety photocells
9) Branching pit
10) Drainage pit
11) Mechanical stops
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7
6
5
4
3
2
8
3
1
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The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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5.4 Preparing the foundation box
The following applications are only examples, as the space required for unit installation and the accessories vary de-
pending on dimensions and therefore it is up to the installer to select the best solution.
Note: the following sketches show how to install the right-hand foundation box (CD).
- Dig a pit to place the foundation box into, set up the
required cable boxes and corrugated conduits – for the
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connections coming from the branching pit – and the
drainage tube.
Note: the number of cables depends on the type of system
and the accessories installed.
- Level the foundation
box with the ground
and position the
pinion of the
foundation box in line
with the top hinge of
the gate.
- Fill the pit with concrete and sink the foundation box
into it, making sure that the corrugated and drainage
tubes pass through the proper holes.
MM
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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- Lubricate the pinion of the foundation box, the sleeve bearing, the arm assembly and the upper arm assembly. Follow the
diagrams to assemble properly.
Arm assembly
Upper arm assembly
Sleeve bearing
Pinion
- Place the gate leaf above the upper arm assembly making sure that the hinge is secured properly.
Properly weld the gate leaf to the upper arm assembly.
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The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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5.5 Installing the motor unit
N.B. the diagrams that follow show an outer view so as to make the (MD) right-hand gearmotor installation more intuitive.
- Place the gearmotor into the foundation box and fasten it with nuts and washers using the crow’s foot wrench supplied and
the proper ratchet wrench.
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- Fasten the tie rod between the motor support and the arm assembly with nuts and bolts in the proper holes.
UNI 5588 M12
UNI 6592 Ø12
UNI 7474 M12
Note: the arms are fi tted with several holes to enable different gate-leaf opening angles.
OPENING 90° OPENING 95°
UNI 5739 M12x80
UNI 5739 M20x50
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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- When the gate leaf is in the closed position, adjust the box bracket until it stops against with the motor arm assembly
and fasten it.
- Rest the cover on top of the foundation box, fi x the hole cover into place and insert the cap into the cover.
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UNI 5933 M6x12
Cover
Hole cover for case
5.6 Manual release of the gearmotor
- Remove the cap, loosen the motor arm assembly screw by turning it counterclockwise to move the gate leaf manually.
Cap
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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6 Connecting up to the control panel
Electrical connection for 400V gearmotor.
ZA2S Control panel
.
2
34
When performing electrical
connections, it is always advisable
to do so using the branching pit or
the cable boxes.
/03%.3
/03%.3
/.
/03%.3
For further guidance on functions
and settings, read the technical
documentation of the control panel.
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Power rating 400V
A.C. triphase
50/60Hz
Connection for the delayed opening
400V A.C. gearmotor
Electrical connection for 230V gearmotor.
57 6 87 9
BLUE
BLACK
BROWN
R
%
%
TS
BROWN
BLACK
BLUE
Connection for the delayed closing
400V A.C. gearmotor
ZA2S Control panel
Power rating 230V
A.C. triphase
50/60Hz
.
2
34
57 6 87 9
BLACK
BROWN
BLACK
BROWN
/03%.3
%
%
/.
/03%.3
Connection for the delayed
opening 230V A.C. gearmotor
BLUE
BLUE
/03%.3
R
TS
BLUE
BLACK
BROWN
BLUE
BLACK
BROWN
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
Connection for the delayed closing
230V A.C. gearmotor
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7 Maintenance
The unit does not require specific maintenance.
Only as a pre c au tio nary me asur e an d in c a se o f int ens iv e us e, we re c ommen d per io dic a ll y ch ec k ing ( every 6 mon ths ) on t he
stat e of t he e le ctric wir e c onn ected to the mo tor, the tigh t ne s s of t he nu ts and the pro per o ilin g of t he s lidin g po in t s be tween
fixed and mobile parts.
All checks must be recorded (in a dedicated record-book).
8 Demolition and disposal
In its premises, CAME CANCELLI AUTOMATICI S.p.A. implements an Environmental Management System certified in
compliance with the UNI EN ISO 14001 standard to ensure environmental protection.
Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development
of its operational and market strategies—simply by observing brief recommendations as regards disposal:
DISPOSAL OF PACKAGING
– The packaging components (cardboard, plastic, etc.) are all classifiable as solid urban waste
products and may be disposed of easily, keeping in mind recycling possibilities.
Prior to disposal, it is always advisable to check specific regulations in force in the place of installation.
PLEASE DISPOSE OF PROPERLY!
PRODUCT DISPOSAL
Our products are made up of various types of materials. Most of them (aluminium, plastics, iron,
electrical wires, etc.) may be disposed of in normal garbage collection bins and can be recycled by disposing of in specifi c recyclable material collection bins and disposal in authorized centres.
Other components (electrical boards, remote control batteries, etc.), however, may contain polluting substances.
They should therefore be removed and given to qualified service companies for proper disposal.
Prior to disposal, it is always advisable to check specific regulations in force in the place of disposal.
PLEASE DISPOSE OF PROPERLY!
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9 Manufacturer’s warranty
MANUFACTURER’S DECLARATION OF CONFORMITY
CAME Cancelli Automatici S.p.A.
via Martiri della Libertà, 15
31030 Dosson di Casier - Treviso - ITALY
tel (+39) 0422 4940 - fax (+39) 0422 4941
internet: www.came.it - e-mail: info@came.it
Declares under its own responsibility that the equipments for automatic garage doors and
gates listed below:
DRIVERS FOR SWING GATES
FROG-MD / FROG-CD / FROG-MS / FROG- CS
… comply with the National Law related to the following European Directives and to the
applicable parts of the following Standards.
98/37/CE - 98/79/CE M
98/336/CEE - 92/31/CEE E
73/23/CEE - 93/68/CE LOW VOLTAGE DIRECTIVE
89/106/CEE CONSTRUCTION PRODUCTS DIRECTIVE
EN 13241-1 EN 12635 EN 61000-6-2
EN 12453 EN 12978 EN 61000-6-3
EN 12445 EN 60335-1 EN 60204-1
Reference code to request a true copy of the original: DDF B EN A003 ver.1.0
ACHINERY DIRECTIVE
LECTROMAGNETIC COMPATIBILITY DIRECTIVE
Pursuant to annex II B of the Machinery Directive 98/37/EC
Do not use the equipment specifi ed here above, before completing the full installation
In full compliance with the Machinery Directive 98/37/EC
IMPORTANT W ARNING!
MANAGING DIRECTOR
Mr. Andrea Menuzzo
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
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CAME UNITED KINGDOM LTD
UNIT 3, ORCHARD BUSINESS PARK TOWN
STREET, SANDIACRE
NOTTINGHAM - NG10 5BP - U.K.
Tel 0044 115 9210430
Fax 0044 115 9210431
Cod. 119AU03 ver. 0.1 07/06 © CAME CANCELLI AUTOMATICI
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