CAME SIPARIO1, SIPARIO2 Assembly And Installation Manual

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FA00323-EN
nglis
h
ASSEMBLY AND INSTALLATION MANUAL
SIPARIO
SLIDING DOOR OPERATOR
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CAME
32°C 10:55
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FA00 32 3- EN
FA00323-EN v.
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1 02/2016 © CAME S.p.A . - The contents of this manual may be revised at any time, and without notice.
WARNING!
important safety instructions for people:
READ CAREFULLY!
Danger of hand crushing
Danger! High voltage.
Premise
• Employ this product only for the use for which it was expressly made. Any other use is dangerous. CAME Cancelli Automatici S.p.A is not liable for any damage caused by improper, wrongful and unreasonable use • The safety of this product and its proper fi tting depends, therefore, on respecting its technical characteristics and proper fi tting, to be done in state-of-the-art fashion, and under safe conditions as expressly explained in the literature that comes with the product. • Keep these warnings together with the installation and operation manuals that come with the operator.
Before installing
(do not continue until you have complied with all safety provisions)
• Fitting and testing must be only performed by qualifi ed technicians. Laying the cables, installation and testing must follow state-of-the-art procedures as dictated by regulations • Before beginning any operation it is mandatory to carefully read all instructions as improper installation may result in serious harm to people and things. • Make sure the door or leaf is in good mechanical state, balanced and aligned, and that it opens and closes properly. Also, install suitable protections, if needed, as well as additional safety sensors • If the operator is to be installed at a height of over 2.5 m from the ground or other access level, make sure you have any necessary protections and/or warnings in place • If any pedestrian openings are fi tted into the operator, there must also be a a system to block their opening while they are moving • Make sure that the opening automated door or gate cannot entrap people against the fi xed parts of the operator • Do not install the operator upside down or onto elements that could yield and bend. If necessary, add suitable reinforcements to the anchoring points • Do not install door or gate leaves on tilted surfaces
• Make sure any sprinkler systems cannot wet the operator from the ground up • Make sure the temperature range shown on the product literature is suitable to the climate where it will be installed as explained in the manual.
Installing
• Suitably section o and demarcate the entire installation site to prevent unauthorized persons from entering the area, especially minors and children.
• Be careful when handling operators that weigh over 20 kg. If need be, use proper safety hoisting equipment • The CE-marked safety devices (photocells, stepping plates, sensitive safety-edges, emergency buttons, and so on), must be fi tted in compliance with the regulations in e ect and according to state­of-the-art criteria, taking into account the environment, the type of required service and of the working forces applied to moving leaves. Any shearing or conveying points must be sensor-protected • Any residual risks must be pointed out to endusers and highlighted with pictograms as provided by the law. • All opening commands (that is, buttons, key switches, magnetic readers, and so on) must be installed at least 1.85 m from the perimeter of the gate's working area, or where they cannot be reached from outside the gate. Also, any direct commands (buttons, touch panels, and so on) must be installed at least 1.5 m from the ground and must not be reachable by unauthorized persons • The automatic pedestrian closing must visibly show its identifi cation data. • Before connecting the main power supply make sure that the identifi cation data correspond to the those of the network • The automatic pedestrian closing must be connected to an e ective regulation grounding system • The manufacturer declines any liability for using non­original products; which would result in warranty loss • All maintained action commands, must be fi tted in places from which the moving gate leaves and transit and driving areas are visible • Apply, if missing, a permanent sign showing the position of the release device • Before delivering to the users, make sure the system is EN 12453 and EN 12445 standard compliant (regarding impact forces), and also make sure the system has been properly adjusted and that any safety, protection and manual release devices are working properly • Apply Warning Signs where necessary and in a visible place.
Special user-instructions and recommendations
• Keep gate operation areas clean and free of any obstructions. Make sure the photocell's operating fi eld is clear of any obstructions • Do not allow children to play with fi xed commands, or to loiter in the gate's maneuvering area. Keep any remote control transmitters or any other command device away from children, to prevent the operator from being accidentally activated.The apparatus may be used by children of eight years and above and by physically, mentally and sensorially challenged people, or even ones without any experience, provided this happens under close supervision or once they have been properly instructed to use the apparatus safely and about the potential hazards involved. Children must not play with the apparatus. Cleaning and maintenance must not be done by children, unless properly supervised •
Frequently check the system for any malfunctions or signs of wear and tear or damage to the moving structures, to the component parts, all anchoring points, including cables and any accessible connections. Keep any hinges, moving joints and slide rails properly lubricated • Perform functional checks on the photocells and sensitive safety edges, every six months. Constantly clean the photocells' glass covers using a slightly water-moistened cloth; do not use solvents or chemicals that could damage the devices • If repairs or modifi cations are required to the system, release the operator and do not use it until safety conditions have been restored • Cut o the power supply before releasing the operator for manual openings and before any other operation, to prevent potentially hazardous situations. Read the instructions • If the power supply cable is damaged, it must be replaced by the manufacturer or authorized technical assistance service, or in any case, by similarly qualifi ed persons, to prevent any risk • It is FORBIDDEN for users to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED in the manuals. For any repairs, modifi cations and adjustments and for extra-ordinary maintenance, CALL TECHNICAL ASSISTANCE • Log the jobs and checks into the periodic maintenance log.
Additional special recommendations for everyone
• Keep away from hinges and mechanical moving parts • Do not enter the operator's area of operation when it is moving • Do not counter the operator's movement as this could result in dangerous situations • Always pay special attention to any dangerous points, which have to be labeled with specifi c pictograms and/or black and yellow stripes • When using a selector switch or a command in maintained actions, keep checking that there are no persons within the operating range of any moving parts, until the command is released
• The gate may move at any time and without warning • Always cut o the power supply before performing any maintenance or cleaning.
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© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
LEGEND OF SYMBOLS AND GLOSSARY
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about. T = Overall operator length LT = Beam length A = Overall width of the leaves complete with gaskets Vp = Passage width LC = Profile cover length PA = Attaching-profile length LG = Gasket length LS = Dust brush length S = Overlap between leaf or moving leaf and fixed parts (masonry work)
REFERENCE REGULATIONS
Came Cancelli Automatici S.p.A. is certified for the: ISO 9001 quality and ISO 14001 environmental management systems. This product complies with the current regulations mentioned in the declaration of conformity.
DESCRIPTION
Sliding door operator for one or two leaves, with carriage system and leaf-diving belt.
Any installation and/or use other than that specified in this manual is forbidden.
Limits to use
Model SIPARIO1 SIPARIO2
Leaf length (mm) 660 ÷ 3350 920 (460 + 460) ÷ 3350 (1675 + 1675) Beam length (mm) 1346 ÷ 6726 1866 ÷ 6726 Maximum gate-leaf weight (kg) 100 200 (100 + 100) Minimum overlapping of gate-leaves
(mm)
20 20
Dimensions (mm)
Model SIPARIO1 SIPARIO2
T min 1346 1866
T max 6726 6726
H100100
P170170
Technical data
Type SIPARIO1 - SIPARIO2
Protection rating (IP) 40 Power supply (V - 50/60 Hz) 120 - 230 AC Power supply motor (V) 24 DC Draw (A) 5.3 Motor powerW) 220 Electroblock power (W) 15 Control panel and accessories consumption (W) 18 Maximum maneuvering speed (m/s) 0.8 Duty cycle INTENSIVE USE Operating temperature (°C) -20 ÷ +55 Thrust (kg) 5 Weight (kg) -
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Description of parts
1. End cap (left)
2. Anti-release screw
3. Profile cover spring-pin
4. Closing stop
5. Mechanical leaf stop
6. Belt winder
7. Belt
8. Brush
9. Carriage
10. Belt attachement
11. Auxiliary battery housing
12. Profile cover
13. Control board
14. Gearmotor
15. Transformer
16. Profile cover support lever 17 S witch
18. Release lever
19. Fuse housing
20. End cap (right)
Applicative examples
OPERATOR FOR TWO-LEAVED SLIDING DOOR A Vp + (2 x S) T A x 2 + 26 mm LT LT = T - 26 mm
OPERATOR FOR ONE-LEAVED SLIDING DOOR As Vp + (2 x S) T A x 2 + 26 mm LT LT = T - 26 mm
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© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
001SIPA16
Package of guide carriages and belt attachment for one­leaved sliding door
001SIPTL
Package of end caps
001SIPC68SET / 001SIPC68GSET
Profi le cover
001SIPT68SET
Beam profi le L = 6850 mm
001SIPT67SET
Perforated beam­profi le L = 6700 mm
001SIPP68SET (optional)
Wall-hooking profi le L = 6850 mm
001SIPA10
Package of 10 hinges
001SIPA17
Package of 30 meters of belt
001SIPA18
Dustcover package
30 meters
001SIPA19
Gasket package
30 meters
001MSIPARIO
Complete system with reversible gear­motor for door with one or two sliding
leaves up to 100 kg per leaf
001SIPA02 (optional)
Complete electro-block
001SIPA07 (optional)
Supplementary cord release
001SIPA03 (optional)
Features selector
001SIPA04 (optional)
Transceiver selector
SIPARIO kit components list
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001SIPARIO2
Operator for two sliding leaves weighing up to 100 kg per leaf.
001SIPC
Anodized aluminum profi le cover complete with dust­cover and hinges
001SIPTR
Anodized aluminum perfo­rated profi le cover
001SIPP (optional)
Wall attaching profi le
List of Sipario components
001SIPARIO1
Operator for one sliding leaf weighing up to 100 kg.
001SIPCG
Rough aluminum profi le cover complete with dust guard and hinges
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© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
Standard installation
1. Operator
2. Adjustable-range
3. Keypad selector
4. Volumetric touch sensor
5. Features selector
6. Transceiver features selector
7. Microphotocells
8. Sensitive floor-plate
9. Release lever
10. Safety box with release handle
11. Release device
GENERAL INSTRUCTIONS FOR INSTALLING
Only skilled, qualified staff must install this product.
Preliminary checks
Before beginning the installation, do the following:
• Set up a dual pole cut off switch with minimum contact openings of 3 mm, and section-off the power supply;
• Set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage;
Make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional
insulation with respect to those of other electrical parts inside;
Tools and materials
Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure shows some of the equipment installers will need.
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5149
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105 ÷ 109
67 17 16
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Cable types and minimum thicknesses
Connection Cable type
Cable length
1 < 10 m
Cable length
10 < 20 m
Cable length
20 < 30 m
Control panel power supply 230 V AC
FROR CEI 20-22
CEI EN
50267-2-1
3G x 1.5 mm
2
3G x 2.5 mm
2
3G x 4 mm
2
Command and safety device 2 x 0.5 mm
2
Photocell receivers (DIR, DELTA) 4 x 0.5 mm
2
Photocell transmitters (DIR, DELTA) 2 x 0.5 mm
2
Photocell transmitters and receivers (SIPA 08-09) SHIELDED (supplied) max 6 m
Antenna RG58 max 10 m
Paired or CAT 5 - U/UTP - AWG 24 max 100 m
Connection to the CRP (Came Remote Protocol) CAT 5 - U/UTP - AWG 24 max 1000 m
Metal mass detector (see product literature)
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected devices and
according to the provisions of regulation CEI EN 60204-1. For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. If connecting products that are not contemplated in this manual, see the literature accompanying said products.
⚠
Depending on the distance between ceiling and passage width, the operator may be fastened in two ways:
- if the distance between ceiling and passage width is less than 110 mm, fasten the beam to the wall.
- if the distance between ceiling and passage width is more than 110 mm, fasten the beam to the wall or use the attaching profi le. In the latter case, fastening the beam is simplifi ed.
INSTALLATION
⚠
The following illustrations are just examples, in that the space available for fastening the operator and accessories varies depending on the
overall dimensions. It is up to the installer/fitter, therefore, to choose the most suitable solution.
⚠
The operator must be mounted by at least two people. Use proper hoisting gear to transport and position the operator.
Check before fastening the beam
(mm)
(mm)
min
min
min
max
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© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
Measuring and cutting the beam and profile cover to measure
ONE-LEAVED DOOR TWO-LEAVED DOOR
The two types of beam are supplied in standard measurements (001SIPT67SET L= 6700 mm and 001SIPT68SET L = 6850 mm). The beams should be cut based on the onsite needs. To cut the beam, measure starting from the end as shown in the fi gure.
T = A x 2 + 26 mm
LT = T - 26 mm
LC = T - 94 mm
Profi le covers (001SIPC68SET or 001SIPC68GSET) are supplied in the standard size (L = 6850 mm). They must be cut depending on your onsite needs.
Page 10
001SIPT67SET
40
Ø 8
40
PA
40
Ø 8
001SIPT68SET
40
40
125250250250
250250250250
40
67 1716
A
Ø25
55
25
B
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The (001SIPP68SET) attaching profi le is supplied in standard size (L = 6850 mm). It needs to be cut depending on your onsite needs. To cut the attaching profi le, measure starting from the end as shown in the fi gure.
001SIPT68SET - After cutting the beam to the required size, drill two holes 40 mm apart from the right edge and two hole 40 mm apart from the left edge. Starting from the right, continue drilling at 250 mm intervals, as shown in the fi gure. A.
Set up a Ø 25 mm hole to thread the electric cables in the most suitable place according to how the cables are, see fi gure B. It is up to the fi tter to choose the most suitable solution.
001SIPT67SET - After cutting the beam to the required size, drill two holes 40 mm apart from the right edge and two holes 40 mm apart from the left edge for the next wall fastening.
PA = T - 100 mm
Drilling the beam
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150
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Ø 8
40
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125
250
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Without attaching profi le - Level the beam and mark the drilling points on the wall . Drill the marked points, fi t the anchors .
Tracing the holes
With attaching profi le - Level the attaching profi le and mark the drilling holes on the wall; the attaching profi le is preperforated. Drill the marked holes , fi t the anchors and fasten the profi le using bolts and washers . Hook the beam to the profi le and mark a drilling point on the wall , remove the beam , drill and fi t the anchors .
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mm
LG = LT - 100
LS = LT
2
1
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25 mm
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Gaskets and dust brush
Cut the gasket and dust brush to measure. The gasket should be fi tted into the top of the beam and the dust brush into the bottom .
Fitting the fastening bracket for supporting the control board and the belt winder
To make gearmotor and control board installation easier, we suggest fi tting a board support bracket as shown in the fi gure . Fit the belt winder 25 mm from the edge and fasten it using the hexagonal screw .
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Fastening the gearmotor
Fit the gearmotor 65 mm from the edge and fasten it using the hexagonal screw.
Fastening the mechanical stop and end caps
Fit the mechanical stops without tightening them (leave them loose).
Fit both caps and fasten them using the supplied screws.
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Fastening the beam
Without attaching profi le - Fasten the beam to the wall.
With attaching profi le - Hook up the beam to the profi le
and fasten it to the wall.
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H
0÷30
10
001MA7370 001MA7470 001MA7570
60
Y
20
16
34
80
70
53 17
17
20
ø 4,8
21,5
40
16
001MA7353 001MA7453 001MA7553
LL LL
L - 2
L
100
18
18
ø 8,5
32
32
101
100
101
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ø 16
10 V
± 6
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Drilling hole distances for glass and upper profi le
Glass door-leaves
Y Height from the ground for fastening the beam
H Passage-width height
V
Height of glass
Y = H + (0 ÷ 30 mm) V = Y - 82 mm
(mm)
min
min
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I
I1
I
10
Y
H
20
20
2
± 6
LL
10
30
0÷30
60
40
26,5
1
2
9
001MA7371 001MA7471 001MA7571
001MA7351 001MA7451 001MA7551
1
2
1 1 1 111
2
2
2
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Fastening the upper attaching profi le
Framed door-leaves
Y Height from the ground for fastening the beam
H Height of passage width
I
Height of framed leaf
Y = H + (0 ÷ 30 mm) I = Y - 31 mm I1 = Y - 51 mm
(mm)
min
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10 mm
40 mm
10 mm
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Fitting the carriages, the anti-derailing system and belt hook for TWO-LEAVED sliding doors
Left leaf
Right leaf
Assemble the carriages with the brackets.
Do not tighten the screws completely .
Fit the carriages into the upper attaching
profi le .
Perform this operation on all of the system's
door-leaves.
Place the carriages as shown in the fi gure and fasten the screws to the brackets.
Fasten the anti-derailing device and the attaching bracket onto the carriages. Leave the nuts loose.
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Fitting the carriages, anti-derailing system and belt attachment for ONE-LEAVED sliding doors
Assemble the carriages with the brackets.
Do not tighten the screws completely .
Fit the carriages into the upper attaching
profi le .
Perform this operation on all of the system's
door-leaves.
Place the carriages as shown in the fi gure and fasten the screws to the brackets.
Fasten the anti-derailing device and the attaching bracket onto the carriages. Leave the nuts loose.
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Fastening and aligning the leaves
The following installation guidelines refer to a two-leaved system. You may adapt the guidelines to a one-leaved system.
Fit the door leaves into the beam . To fasten the door leaves, hoist the anti-derailing device and tighten the screw .
Manually move the leaves to the center.
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If the two door leaves are not at the same height , loosen the screws and regulate the eccentric adjuster . Lastly, tighten the screws including the headless screw.
Aligning 2
Check that the door leaves are level to ensure proper sliding along the rail . If necessary, , loosen the two roller screws , adjust the inclination by turning the screw on the eccentric adjuster on each roller . Tighten the screws including the headless screw.
Aligning 1
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Ø 6
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Fastening the slide guides.
If the door-leaves are not aligned loosen the two hexagonal-head screws on each roller and move the carriage back and forth . Lastly, tighten the screws.
Aligning 3
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Fitting and fastening the belt
Loosen the belt-guard nut and move it
towards the transformer .
Pass one end of the belt behind the
motor's cog wheel and the other end
behind the winder. Fit the belt onto the
cog wheels .
Move the belt-guard back to its original
position and tighten the nut .
Fit the two ends of the belt onto the belt attaching bracket and fasten it using the stop and screw .
Belt length = T x 1.85
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Open the leaves completely and fasten
the leaf stops using the screws .
The stops demarcate the full opening
stop.
Adjusting belt-tension
Check the tension of the belt , whether it is too taught or loose , loosen the winder screws , adjust the adjustment screw
until there is proper tension on the belt .
Lastly, tighten the screws .
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Fit the belt onto the other attaching bracket and fasten it using the stop and screw .
Fitting the control board assembly
Fasten the control board support onto the fastening bracket and onto the gearmotor assembly support .
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25
500 ÷ 1000
500 ÷ 1000
LS = LC
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© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
Assembling and fastening the profile covers
Fir the hinges between the two profi le covers . Set up two for the ends ends (that are 25 mm from the edge) and a enough for the central area. The distance between one hinge and the other must always be identical. Fasten the hinges with the screws .
Fit the brush into the profi le cover.
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Hook up the profi le cover to the beam using end-
cap spring pins.
Fit the slit covers and fasten them using the screws .
Page 27
L N
0V 120V 230V
EMC01
0V 120V 230V
EMC01
①②③
ⒻⓃ
②①③
ⒻⓃ
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+A B-
+A B
M16
M15
M14
V
0
1
2
3
4
5
6
7
8
9
CLOCK
CONTROL BOARD
ZP11
RFPA
ANTENNA
PROGRAMMING
SAP
DOCP1
S6000 TSP00 S6000 TSP00
LBPA
BATT. CUT - OFF
BATTERY MOTOR24VAC
ACCESSORIES 1A-F
BATTERY FUSE
10A - F
10A - F
LINE FUSE
SENSOR 2SENSOR 1
AK AK AB
TX TX1 TX2GND GND S1 GNDABS1 GND
SAP
DOCP1
SENSOR 1
AF/R7000/R8000
SENSOR 2
R700/R800
-
+A B-
1 2 4 5 6 7 8 9
10
11
12 13
14
151617
18
19
20
21
22
23
24
25
262728
3
29
p.
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Manual code:
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FA00323-EN v.
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1 02/2016
© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
BOARD DESCRIPTION
Electrical connections
Ref. Description
Switch
Line fuse 1.6 A-F
EMC01 filter
Tra nsformer
Cable gland
24 V AC
Power supply to the
ZP11 control panel
230 V AC (50/60 Hz) Main power supply.
POWER SUPPLY AT 120 V AC (Invert
cables 1 and 2 as shown)
POWER SUPPLY AT 230 V AC (Factory
configuration)
Ref. Description
Neutral
Ground
Line
Power supply to transformer 230 V AC (red cable)
Power supply to transformer 120 V AC (black cable)
Power supply to transformer 0 V AC (white cable)
1. Detection device terminals
2. SIPA03 features selector terminals
3. Alternate or paired connection terminals
4. DIP-SWITCH
5. SIPA06 clock card connector
6. Reset button
7. RFPA SIPA05 card connector
8. DOCP1 SIPA08/09 card connector
9. AF/R700/R800 for sensor 1 card connector
10. R700/R800 for sensor 2 card connector
11. Accessories fuse
12. Battery fuse
13. Gearmotor connector with encoder
14. Battery connector
15. 24 V AC card power supply connector
16. Line fuse
17. Socket for terminal with bridge for connecting batteries
18. LBPA SIPA01 card connectors
19. TSP00 transponder for sensor 2 terminals
20. keypad selector for sensor 2 terminals
21. TSP00 transponder for sensor 1 terminals
22. Keypad selector for sensor 1 terminals
23. Antenna terminals
24. Photocell terminals
25. Antipanic system photocell terminals
26. Antenna connector for SIPA04
27. Green LED
28. Red LED
29. CRP connection terminals
Page 28
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+
+
+
10 +
11 -
TS
1
2
R1
R2
Ri
M
2
C1
5
V
0
1
2
3
4
5
6
7
8
9
12345
p.
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Connecting accessories
Selecting features via DIP-switches
10 - 11 12 V DC accessories power supply output Careful! The accessories connected to 10-11 must not exceed 18 W overall
TS Photocells safety connection (services test)
1 - 2 STOP (N.C.) button connection
The contact is bridged. If necessary, remove the bridge.
2 - R1 Outer sensor (N.O.) connection (excludable)
2 - R2 Inner sensor connection (N.O.)
2 - Ri
Central interlock (N.O.) connection (only with alternate mode)
2 - M Manual opening/closing control (N.O.) The contact has two functions:
- Opening command, even if with SIPA04 or SIPA03 in CLOSED DOOR mode, for preferential passage (e.g. evening closing, opening via key-switch or magnetic selectors).
- STEP-BY-STEP OPENING with manual or alternating mode with AUTOMATIC CLOSING disabled; pressing the button opens the door leaf completely which then closes only if the door leaf is completely open.
With this feature contacts 2-R1 and 2-R2 are excluded.
2 - C1 Reopening during closing photocells connection (N.C.) (excludable). The contact is bridged. If necessary, remove the bridge. The contact is used for photocells or other safety devices, whenever it is not possible to use the
dedicated socket.
5 - 10 Door open warning light
DIP-
SWITCH
Description of features
1 ON Door-travel calibration
1 OFF Normal operation
2 ON
The board becomes MASTER when operating in alternate or paired mode
2 OFF
The card becomes SLAVE when working in the alternating or paired mode Normal operation
3 ON Alternating mode operation (only on MASTER)
3 OFF
Paired operation (only on MASTER) Normal operation
4 ON Recording SIPA04 (if present)
4 OFF
5 ON Door-leaf opens towards LEFT
This feature can be set even via the SIPA03 or SIPA04
5 OFF
Door-leaf opens towards RIGHT Double-leaf door opening
Page 29
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+A B-
+A B
M16
M15
M14
V
0
1
2
3
4
5
6
7
8
9
CLOCK
CONTROL BOARD
ZP11
RFPA
ANTENNA
PROGRAMMING
SAP
DOCP1
S6000 TSP00 S6000 TSP00
LBPA
BATT. CUT - OFF
BATTERY MOTOR24VAC
ACCESSORIES 1A-F
BATTERY FUSE
10A - F
10A - F
LINE FUSE
SENSOR 2SENSOR 1
AK AK AB
TX TX1 TX2GND GND S1 GNDABS1 GND
SAP
DOCP1
SENSOR 1
AF/R7000/R8000
SENSOR 2
R700/R800
-
+A B-
12345
RX1
RX TX
RX2
TX1
TX2
12V
1,2Ah
++--
12V
1,2Ah
32°C 10:55
1
2
6
E
3
5
4
CAME
1
2
6
E
3
5
4
CAME
SIPA03
2 - R1
2 - R2
p.
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Manual code:
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© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
LED table
Accessories connection
SIPA03
Card
CLOCK
(SIPA06)
Card
RFPA
(SIPA05)
Antenna
for the
ZPF3
Card
DOCP1
(SIPA08/09)
Card
R700 / R800
Card
LBPA
(SIPA01)
Card
AF / R700 / R800
Batteries
1 or 2 pairs of
photocells
Security
photocells
Outer radar
2 - R1
Inner radar
2 - R2
Antenna
S7000 / S6000 / S5000
S7000 / S6000 / S5000
TSP00
TSP00
Green LED
OFF No power supply
4 fl ashes per second STOP (1-2) contact is open or contact is open on photocells
Turned on steady Calibrated and working normally
Red LED
1 fl ash per second Automatic closing count
2 fl ashes per second Automatic closing count after detecting an obstruction while closing
4 fl ashes per second Obstruction detection
Turned on steady Automatic closing time renewal
Green and Red
LEDs
Flashing intermittently The door travel calibration was not done
Card
DOCP1
(SIPA08/09)
Page 30
1 1 3
4
6
2
1 1 3
4 25
7
7
p.
3 0
3 0 - M anual code:
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1 02/2016 © CAME S.p.A . - The contents of this manual may be revised at any time, and without notice.
Preliminary checks
Check that:
• The belt is properly taut:
• There are no obstructions along the door-leaves travel;
• That all the screws are tightened;
• That the sensors are properly aligned and unobstructed;
• That the desired features are properly set on the Dip-switches;
• That the STOP 1-2 contact is closed;
• The door-leaves are half-way along their travel.
Safety feature
When the safety device detects and obstruction, the control board commands, a reopening if the operator is closing a stop if the operator is closing. If the obstruction remains, when closing the operator carrier out three closing attempts and then stops open waiting for a new command when opening the operator stops at the obstruction and activates the automatic closing. (once the obstruction is removed, normal operation is automatically restored).
Set Dip-switch 5 to the required position and power-up the operator. The green and red LEDs fl ash intermittently. With the SIPA03 or SIPA04, check that the AUTOMATIC mode is selected. Set Dip-switch 1 to ON. The door leaves will perform a closing and opening maneuver. Then the operator will place itself at the maximum opening point (the green LED stays on steady). Set Dip-switch 1 to OFF. Give an opening command. The operator will close. Give and opening command. The operator will perform an opening and a closing maneuver.
Important! During calibration, all safety devices shall be disabled until calibration is fi nished, except for the TOTAL STOP.
ALTERNATING SYSTEM
Inner operator
(SLAVE)
Outer operator
(MASTER)
1 Photocells 2 ZP11 control board 3
001SIPA02 Electroblock 4 Control radar 5 SIPA03 Features Selector 6 Detection radar 7 Presence detection zone
Outer radar
(2-R1)
Central or
intermediate radar
(2-Ri)
Inner radar
(2-R2)
Travel calibration
Page 31
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+AB -
+AB
M16
M15
M14
V
0
1
2
3
4
5
6
7
8
9
CLOCK
CONTROL BOARD
ZP11
RFPA
ANTENNA
PROGRAMMING
SAP
DOCP1
S6000 TSP00 S6000 TSP00
LBPA
BATT. CUT - OFF
BATTERY MOTOR24VAC
ACCESSORIES 1A-F
BATTERY FUSE
10A - F
10A - F
LINE FUSE
SENSOR 2SENSOR 1
AK AK AB
TX TX1 TX2GND GND S1 GNDABS1 GND
SAP
DOCP1
SENSOR 1
AF/R7000/R8000
SENSOR 2
R700/R800
-
+AB -
12345
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+AB -
+AB
M16
M15
M14
V
0
1
2
3
4
5
6
7
8
9
CLOCK
CONTROL BOARD
ZP11
RFPA
ANTENNA
PROGRAMMING
SAP
DOCP1
S6000 TSP00 S6000 TSP00
LBPA
BATT. CUT - OFF
BATTERY MOTOR24VAC
ACCESSORIES 1A-F
BATTERY FUSE
10A - F
10A - F
LINE FUSE
SENSOR 2SENSOR 1
AK AK AB
TX TX1 TX2GND GND S1 GNDABS1 GND
SAP
DOCP1
SENSOR 1
AF/R7000/R8000
SENSOR 2
R700/R800
-
+AB -
12345
12345
12345
12V
1,2Ah
++--
12V
1,2Ah
32°C 10:55
RX1
RX TX
RX2
TX1
TX2
12V
1,2Ah
++--
12V
1,2Ah
AB-+
AB-+
RX1
RX2
TX1
TX2
RX TX
p.
31
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Manual code:
FA00 32 3- EN
FA00323-EN v.
1
1 02/2016
© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
Specific connections for alternating system
Connect the accessories to the two control boards and amongst themselves with the alternating/paired terminal (see fi gure). On the outer operator, set DIP-switch 2 to ON (MASTER) and place DIP-switch 3 to ON. On the MASTER operator, connect all of the control sensors and the possible SIPA03. Check that on the internal DIP-switches 2 and 3 are set to OFF. The photocells and antipanic must be independent on both operators. Any adjustments via (SIPA03 or SIPA04) must be done on the MASTER operator. If contacts 1-2 and 2-C1 are unused, they must be bridged on both operators.
(MASTER)
board
(SLAVE)
board
SIPA03
Antipanic
photocells
Antipanic
photocells
Photocells
Photocells
BATTERIES
Outer radar
(2-R1)
Central or
intermediate radar
(2-Ri)
Inner radar
(2-R2)
BATTERIES
DOCP1
x SAP
DOCP1
DOCP1
DOCP1
x SAP
Card
LBPA
Card
LBPA
INNER operator
OUTER operator
Page 32
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33
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6
1 2
3
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1 02/2016 © CAME S.p.A . - The contents of this manual may be revised at any time, and without notice.
PAIRED SYSTEM (FOR PASSAGE WIDTHS OF LESS THAN 3350 MM)
1 Photocells 2 ZP11 Board 3
001SIPA02 Electroblock
4 MR8003 Board 5 SIPA03 Features selector
When one of either radars detects a presence, the operator opens the corresponding door and simultaneously blocks the other:
Sequence of standard operations: outer and inner detection by sensor opening of
1st
door / blocks the other door
closing 1st
door
opening 2nd
door
closing 2nd
door
/ releases the other door
The central (intermediate) sensor connected to terminals 2 - Ri, detects the presence of people between the two operators, and enables opening of the operator opposite the one that has just opened.
Operation
Travel calibration
Calibrate as follows:
- cut off the power supply to both operators;
- connect and set up as described in the paragraph (SPECIFIC CONNECTIONS FOR THE ALTERNATING SYSTEM);
- power up both operators again;
- set DIP switches 2 and 3 to ON on the MASTER board;
- press the reset key on the MASTER board for two seconds;
- set DIP switch 1 to ON on the MASTER board (the SLAVE operator’s leaves will fully open until the end rest, then the MASTER operator’s leaves will do the same);
- reset DIP switch 1 to OFF;
- send an opening command (from contact 2-R1).
Page 33
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+AB -
+AB
M16
M15
M14
V
0
1
2
3
4
5
6
7
8
9
CLOCK
CONTROL BOARD
ZP11
RFPA
ANTENNA
PROGRAMMING
SAP
DOCP1
S6000 TSP00 S6000 TSP00
LBPA
BATT. CUT - OFF
BATTERY MOTOR24VAC
ACCESSORIES 1A-F
BATTERY FUSE
10A - F
10A - F
LINE FUSE
SENSOR 2SENSOR 1
AK AK AB
TX TX1 TX2GND GND S1 GNDABS1 GND
SAP
DOCP1
SENSOR 1
AF/R7000/R8000
SENSOR 2
R700/R800
-
+AB -
12345
10
COM1 COM2 COM3
11 TS 1 2 R1 R2 Ri M 2 C1 5
+AB -
+AB
M16
M15
M14
V
0
1
2
3
4
5
6
7
8
9
CLOCK
CONTROL BOARD
ZP11
RFPA
ANTENNA
PROGRAMMING
SAP
DOCP1
S6000 TSP00 S6000 TSP00
LBPA
BATT. CUT - OFF
BATTERY MOTOR24VAC
ACCESSORIES 1A-F
BATTERY FUSE
10A - F
10A - F
LINE FUSE
SENSOR 2SENSOR 1
AK AK AB
TX TX1 TX2GND GND S1 GNDABS1 GND
SAP
DOCP1
SENSOR 1
AF/R7000/R8000
SENSOR 2
R700/R800
-
+AB -
12345
RX1
RX TX
RX2
TX1
TX2
12V
1,2Ah
++--
12V
1,2Ah
32°C 10:55
AB-+
AB-+
12345
12345
12V
1,2Ah
++--
12V
1,2Ah
p.
33
33 -
Manual code:
FA00 32 3- EN
FA00323-EN v.
1
1 02/2016
© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
Operation
It uses two beams with interconnected control boards as with the alternating feature, but the two operators are controlled by the MASTER board.
Specific connections connections for the paired system
- Check that DIP-switch 5 on each board is properly set.
- Connect the boards amongst themselves using the alternating/paired terminal (see diagram).
- On the board where all of the accessories are connected (photocells and anti-panic included) and possibly the features selector (MASTER) set DIP-switch 2 to ON and DIP-switch 3 to OFF. Adjustments must also be done on the MASTER board.
On the SLAVE operator, check that DIP-switches 2 and 3 are OFF.
- If contacts 1-2 and 2-C1 on the MASTER board are unused, they must be bridged.
Control panel
( MASTER )
Control panel
( SLAVE )
SIPA03
DOCP1
x SAP
DOCP1
Antipanic
photocells
Photocells
Outer radar
2 - R1
Inner radar
2 - R2
BATTERIES
BATTERIES
Card LBPA
Card
LBPA
Travel calibration
Calibrate as follows:
- cut off the power supply to both operators;
- connect and set up everything as described in the SPECIFIC CONNECTIONS FOR THE PAIRED SYSTEM paragraph;
- power up both operators again;
- set DIP switch 2 to ON on the MASTER board;
- press the rest key on the MASTER board for two seconds;
- set DIP switch 1 to ON on the MASTER board (the SLAVE operator’s leaf will fully open until the end rest. Then the MASTER operator’s leaf will do the same);
- reset DIP switch 1 to OFF;
- send an opening command (from contact 2-R1).
Page 34
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Periodic maintenance log kept by users (every six months)
Date Notes Signature
⚠
The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed by specialized contractors.
Any extraordinary maintenance jobs must be done only by specialized technicians.
Extraordinary maintenance log
Installer's stamp Name of operator
Job performed on (date) Technician's signature Requester's signature
Job performed
______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________
Extraordinary maintenance
MAINTENANCE
Extraordinary maintenance
☞
Before doing any maintenance, cut off the power supply, to prevent any hazardous situations caused by accidentally activating the operator.
Installer's stamp Name of operator
Job performed on (date) Technician's signature Requester's signature
Job performed
______________________________________________________________________________________ __________________________________________________________________________________________________ ______________________________________________________________________________________________
Page 35
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Manual code:
FA00 32 3- EN
FA00323-EN v.
1
1 02/2016
© CAME S.p. A. - The contents of this manual may be revised at any time, and without notice.
TROUBLESHOOTING
PROBLEM REFERENCES POSSIBLE CAUSES
The operator does not open
1-2-3-4-5-6-10-11-19-20-22-24-26 1 - Power supply - missing or inadequate
The operator does not close
4-5 -7-8- 9 -10-11-18-19 -22-26 2 - Fuses are out-of-order
The operator does not open completely
3-11-15-16-17-19-22-23-24-25-26 3 - Initial programming - missing or inadequate
The operator does not close completely
3-11-15-16 -17-19-2 2-2 3 -24-2 6 4 - Wrong selection with the (SIPA03) features selector or (SIPA04)
transceiver selector
The operator always works at reduced speed
17-19-22-23-24-25 5 - Connections are wrong
The operator does not maintain the initial adjustments
15-16 -17-19-2 2-2 3-24-2 5 -26 6 - Bridge 1-3 is missing
The electroblock pre­vents opening
5-19-20 7 - Contacts 2-C1 have no safety device or are not shortcircuited
The photocells do not work
5-7-8-9-19 8 - The safety photocells are not aligned or do not work
The operations does not coincide with the feature set on the selector
5-10-19 9 - Photocell feature needs to be selected with the selector
The anti-panic feature does not work
4-12-13-22-23-24-25 10 - The motor connection is wrong
System is overly noisy
22-23-24-25 11 - Encoder is out of order
12 - The (RFPA) anti-panic card is out-of-order
13 - The batteries are flat
15 - Inadequately adjusted opening and closing slow-downs
16 - Inadequately adjusted opening and closing slow-down points
17 - Inadequately adjusted opening and closing speeds
18 - TCA adjusted excessively
19 - The general ZP11 control board is out-of-order
20 - The electroblock does not work
22 - The is friction between moving and fixed parts - remove causes of
contact
23 - Towing movement impeded - (between carriages and cables)
24 - There may be residuals/objects on the slide rail
25 - Inadequately belt tension
26 - Align the mechanical stops
CAME CANCELLI AUTOMATICI S.p.A. employs a certified Environmental Management System at its premises, compliant with the UNI EN ISO 14001 standard to ensure the environment is safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, and so on) should be disposed of as solid urban waste, and simply separated from other waste for recycling. Always make sure you comply with local laws before dismantling and disposing of the product.
DO NOT DISPOSE OF IN NATURE!
DISMANTLING AND DISPOSAL Our products are made with different materials. Most of these (aluminum, plastic, iron, electrical cables) is classified as solid urban waste. They can be recycled by separating them before dumping at authorized city dumps. Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous pollutants. These must therefore be disposed of by authorized, certified professional services. Before disposing, it is always advisable to check with the specific laws that apply in your area.
DO NOT DISPOSE OF IN NATURE!
DISMANTLING AND DISPOSAL
DECLARATION OF CONFORMITY
Declaration Came Cancelli Automatici S.p.A. declares that this device conforms to the essential, pertinent requirements provided by di-
rectives 2006/42/CE and 2004/108/CE.
An original copy of the declaration of conformity is available on request.
Page 36
www. came.com
www. came.com
CAME S.p.A.
CAME S.p.A.
Via Martiri Della Libertà, 15 Via Cornia, 1/b - 1/c
31030
Dosson di Casier
Dosson di Casier
Treviso
Treviso - Italy
33079
Sesto al Reghena
Sesto al Reghena
Pordenone
Pordenone - Italy
(+39) 0422 4940 (+39) 0422 4941
(+39) 0434 698111
(+39) 0434 698434
English
English - Manual code:
FA00 32 3- EN
FA00323-EN v.
1
1 - 02/2016 - © Came S.p. A.
The contents of this manual may be changed at any time without prior notice.
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