CAME KR302, KR310, KR300, KR512, KR312 Installation Manual

...

INSTALLATION MANUAL

KR300 - KR302 - KR310 - KR312

KR510 - KR512

GEARMOTOR FOR SWING GATES

FA00290-EN

English

- Manual code:

FA00 290 -EN

FA00290-EN v.

2 - 06/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Danger of hand crushing

Danger! High voltage.

No transiting while the barrier is moving

Danger of foot crushing

WARNING!

important safety instructions for people:

READ CAREFULLY!

PREMISE

• THIS PRODUCT SHOULD ONLY BE USED FOR THE PURPOSE FOR

WHICH IT WAS EXPLICITLY DESIGNED. ANY OTHER USE IS DANGEROUS.

CAME S.

P.A. IS NOT LIABLE FOR ANY DAMAGE CAUSED BY

IMPROPER

, WRONGFUL AND UNREASONABLE USE • KEEP THESE WARNINGS

TOGETHER WITH THE INSTALLATION AND OPERATION MANUALS THAT COME WITH THE OPERATOR

BEFORE INSTALLING

(

CHECKING WHAT'S THERE: IF SOMETHING IS MISSING, DO NOT CONTINUE UNTIL

YOU HAVE COMPLIED WITH ALL SAFETY PROVISIONS

)

• CHECK THAT THE AUTOMATED PA RTS ARE IN PROPER MECHANICAL ORDER, THAT

THE OPERATOR IS LEVEL AND ALIGNED, AND THAT IT OPENS AND CLOSES PROPERLY.

AKE SURE YOU HAVE SUITABLE MECHANICAL STOPS • IF THE OPERATOR IS TO BE INSTALLED AT A HEIGHT OF LESS THAN 2.5 M FROM THE GROUND OR OTHER ACCESS LEVEL, MAKE SURE YOU HAVE ANY NECESSARY PROTECTIONS AND/OR WARNINGS IN PLACE • IF ANY PEDESTRIAN OPENINGS ARE FITTED INTO THE OPERATOR, THERE MUST ALSO BE A A SYSTEM TO BLOCK THEIR OPENING WHILE THEY ARE MOVING •

AKE SURE THAT THE OPENING AUTOMATED DOOR OR GATE CANNOT ENTRAP PEOPLE AGAINST THE FIXED PART S OF THE OPERATOR • DO NOT FIT UPSIDE DOWN OR ONTO ELEMENTS THAT COULD BEND. IF NECESSARY, ADD SUITABLE REINFORCEMENTS TO THE ANCHORING POINTS • DO NOT INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES • MAKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE OPERATOR FROM THE GROUND UP • MAKE SURE THE TEMPERATURE RANGE SHOWN ON THE PRODUCT LITERATURE IS SUITABLE TO THE CLIMATE WHERE IT WILL BE INSTALLED

• F

OLLOW ALL INSTRUCTIONS AS IMPROPER INSTALLATION MAY RESULT IN SERIOUS BODILY INJURY • IT IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS FOR THE SAFETY OF PEOPLE. KEEP THESE INSTRUCTIONS.

NSTALLING

• SUITABLY SECTION OFF AND DEMARCATE THE ENTIRE INSTALLATION SITE TO

PREVENT UNAUTHORIZED PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND CHILDREN • BE CAREFUL WHEN HANDLING OPERATORS THAT WEIGH OVER

KG. IF NEED BE, USE PROPER SAFETY HOISTING EQUIPMENT • ALL OPENING COMMANDS (THAT IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON) MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER OF THE GATE'S WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE.

LSO, ANY DIRECT COMMANDS (WHETHER BUTTONS, TOUCH PANELS, AND SO ON) MUST BE INSTALLED AT LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE BY UNAUTHORIZED PERSONS • ALL MAINTAINED ACTION COMMANDS, MUST BE FITTED IN PLACES FROM WHICH THE MOVING GATE LEAVES AND TRANSIT AND DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT SIGN SHOWING THE POSITION OF THE RELEASE DEVICE • BEFORE DELIVERING TO THE USERS, MAKE SURE THE SYSTEM IS EN 12453 STANDARD COMPLIANT (REGARDING IMPACT FORCES), AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED AND THAT ANY SAFETY, PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING PROPERLY • APPLY WARNING SIGNS WHERE NECESSARY AND IN A VISIBLE PLACE,

(

SUCH AS, SUCH AS THE GATE'S PLATE

SPECIAL USER-INSTRUCTIONS AND RECOMMENDATIONS

• KEEP GATE OPERATION AREAS CLEAN AND FREE OF ANY OBSTRUCTIONS. MAKE

SURE THAT THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT THE OPERATOR'S AREA OF OPERATION IS FREE OF ANY OBSTRUCTIONS • DO NOT ALLOW CHILDREN TO PLAY WITH FIXED COMMANDS, OR TO LOITER IN THE GATE'S MANEUVERING AREA. KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY OTHER COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE OPERATOR FROM BEING ACCIDENTALLY ACTIVATED. • THE APPARATUS MAY BE USED BY CHILDREN OF EIGHT YEARS AND ABOVE AND BY PHYSICALLY, MENTALLY AND SENSORY-CHALLENGED PEOPLE, OR EVEN ONES WITHOUT ANY EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE SUPERVISION OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED TO USE THE APPARATUS SAFELY AND TO THE POTENTIAL HAZARDS INVOLVED. CHILDREN MUST NOT PLAY WITH THE APPARATUS. CLEANING AND MAINTENANCE BY USERS MUST NOT BE DONE BY CHILDREN, UNLESS PROPERLY SUPERVISED • FREQUENTLY CHECK THE SYSTEM FOR ANY MALFUNCTIONS OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE MOVING STRUCTURES, TO THE COMPONENT PART S, ALL ANCHORING POINTS, INCLUDING CABLES AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES, MOVING JOINTS AND SLIDE RAILS PROPERLY LUBRICATED • PERFORM FUNCTIONAL CHECKS ON THE PHOTOCELLS AND SENSITIVE SAFETY EDGES, EVERY SIX MONTHS. TO CHECK

WHETHER THE PHOTOCELLS ARE WORKING, WAVE AN OBJECT IN FRONT OF THEM WHILE THE GATE IS CLOSING; IF THE OPERATOR INVERTS ITS DIRECTION OF TRAVEL OR SUDDENLY STOPS, THE PHOTOCELLS ARE WORKING PROPERLY. THIS IS THE ONLY MAINTENANCE OPERATION TO DO WITH THE POWER ON. CONSTANTLY CLEAN THE PHOTOCELLS' GLASS COVERS USING A SLIGHTLY WATER-MOISTENED CLOTH; DO NOT USE SOLVENTS OR OTHER CHEMICAL PRODUCTS THAT MAY RUIN THE DEVICES • IF REPAIRS OR MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE OPERATOR AND DO NOT USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTORED • CUT OFF THE POWER SUPPLY BEFORE RELEASING THE OPERATOR FOR MANUAL OPENINGS AND BEFORE ANY OTHER OPERATION, TO PREVENT POTENTIALLY HAZARDOUS SITUATIONS.

EAD THE INSTRUCTIONS IF THE POWER SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER OR AUTHORIZED TECHNICAL ASSISTANCE SERVICE, OR IN ANY CASE, BY SIMILARLY QUALIFIED PERSONS, TO PREVENT ANY RISK • IT IS FORBIDDEN FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED IN THE MANUALS. FOR ANY REPAIRS, MODIFICATIONS / ADJUSTMENTS, AND FOR EXTRA-ORDINARY MAINTENANCE, CALL TECHNICAL ASSISTANCE • LOG THE JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LOG .

URTHER RECOMMENDATIONS FOR ALL

•

KEEP CLEAR OF HINGES AND MECHANICAL MOVING PAR TS • DO NOT ENTER

THE OPERATOR'S AREA OF OPERATION WHEN IT IS MOVING • DO NOT COUNTER THE OPERATOR'S MOVEMENT AS THIS COULD RESULT IN DANGEROUS SITUATIONS

• A

LWAY S PAY SPECIAL ATTENTION TO ANY DANGEROUS POINTS, WHICH HAVE TO

BE LABELED WITH SPECIFIC PICTOGRAMS AND/OR BLACK AND YELLOW STRIPES •

HILE USING A SELECTOR SWITCH OR A COMMAND IN MAINTAINED ACTIONS, KEEP CHECKING THAT THERE ARE NO PERSONS WITHIN THE OPERATING RANGE OF ANY MOVING PA RTS , UNTIL THE COMMAND IS RELEASED • THE GATE MAY MOVE AT ANY TIME AND WITHOUT WARNING • ALWA YS CUT OFF THE MAINS POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE OR CLEANING

200

400

600

800

1000

1200

2 2,5 3 3,5 4 4,5 5 5,25

KR510 - KR512

KR300 - KR302 - KR310 - KR312

- Manual code:

FA00 290 -EN

FA00290-EN v.

2 - 06/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Technical data

Type KR300 - KR310 KR302 - KR312 KR510 KR512

Protection rating (IP) 54 54 54 54 Power supply (V - 50/60 Hz) 230 AC 230 AC 230 AC 230 AC Power supply motor (V) 230 AC 230 AC 230 AC 230 AC Ma x d r a w ( A) 1.1 1.1 1.1 1.1 Power (W) 130 130 130 130 Thrust (N) 400 ÷ 3000 400 ÷ 3000 400 ÷ 3000 400 ÷ 3000 Opening time at 90° (s) 22 18 34 30 Duty cycle (%) 30303030 Operating temperature (°C) -20 ÷ +55 -20 ÷ +55 -20 ÷ +55 -20 ÷ +55 Condenser (μF) 8 8 8 8 Motor's thermal monitoring (°C) 150 150 150 150 Weight (Kg) 10 10 12 12

DESCRIPTION

KR300 - KR302 Irreversible gearmotor for swing gates with leaves of up to 3 m long. KR310 - KR312 Irreversible gearmotor for swing gates with leaves of up to 3 m long with opening and closing limit-switch micro switches. KR510 - KR512 Irreversible gearmotor for swing gates with leaves of up to 5 m long with opening and closing limit-switch micro switches.

Intended use

This gearmotor is designed to power and operate swing gates in private homes and apartment blocks.  Any installation and/or use other than that speciﬁ ed in this manual is forbidden.

Limits to use

LEGEND

This symbol shows which parts to read carefully.

⚠

This symbol shows which parts describe safety issues

☞

This symbol shows which parts to tell users about.

Gate-leaf weight (Kg)

Gate-leaf length (m)

⚠

We suggest you always ﬁ t an electrolock onto swing gates for a more reliable closure.

You must install electrolocks onto irreversible operators with gate leaves exceeding 2.5 m.

113

234

956 * - 1356 **

304 * - 504 **

*

KR300 - KR302 - KR310 - KR312

**

KR510 - KR512

- Manual code:

FA00 290 -EN

FA00290-EN v.

2 - 06/2017 - © Came S.p.A. The contents of this manual may be changed at any time without prior notice.

Standard installation

1. Left-side gearmotor

2. Right-side gearmotor

3. Flashing light

4. Antenna

5. Control device

6. Photocells

7. Photocells post

8. Mechanical gate stop

9. Junction pit

10. Control panel

Description of parts

1. Gearmotor

2. Cover

3. Post braces with bushing, fastening screw and self-locking nut

4. Gates braces with grower elastic washer and self-locking nut

5. Limit-switch adjusting screws

6. Release lock

7. Release lever

8. Pinion

9. Cover-fastening screw

Dimensions

(mm)

- Manual code:

FA00 290 -EN

FA00290-EN v.

GENERAL INSTALLATION INDICATIONS

⚠

Only skilled, qualified staff must install this product.

Preliminary checks

⚠

Before beginning, do the following:

• check that the gate structure is sturdy enough, the hinges work efficiently and that there is no friction between the fixed and moving parts;

• make sure that measurement C does not exceed the value shown in the reference table;• make sure you have fitted opening and closing mechanical gate stops;

• make sure that the point where the gearmotor is fastened is protected from any impacts and that the anchoring surface is solid enough;

• make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);

•

make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation

with respect to those of other electrical parts inside:

•set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.

Tools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure shows some of the equipment installers will need.

Cable types and minimum thicknesses

Connection Cable type

Cable length

1 < 15 m

Cable length

15 < 30 m

Control panel power supply 230 V AC

H05RN-F

3G x 1,5 mm

3G x 2,5 mm

Power supply to motor 230 V AC 4G x 1,5 mm

4G x 2,5 mm

Flashing light 2 x 0,5 mm

Photocell transmitters

FROR CEI 20-22

CEI EN

50267-2-1

2 x 0,5 mm

Photocell receivers 4 x 0,5 mm

Command and safety device 2 x 0,5 mm

Antenna RG58 max 10 m

 If cable lengths di er from those speciﬁ ed in the table, establish the cable sections depending on the actual power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1. For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products.

+ 11 hidden pages

CAME KR302, KR310, KR300, KR512, KR312 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual