CAME GARD PT Series, GARD PT GPT40AGS Installation Manual
Brushless automatic barrier
GARD PT series
FA01119-EN
GPT40AGS
INSTALLATION MANUAL
English
DANGER OF HIGH VOLTAGE
DANGER OF HAND ENTRAPMENT
DO NOT ENTER
OFF
CAUTION: Once you have released the barrier by using the corresponding key, we highly recommend to lock the barrier into place again once it
has opened, by turning the same key as shown in figure B.
Not locking the barrier back into place may result in it uncontrollably falling unless it is perfectly horizontal.
OFF
GENERAL PRECAUTIONS FOR INSTALLERS
CAUTION! Important safety instructions.
Follow all of these instructions. Improper installation can cause serious bodily harm.
Before continuing, also read the general precautions for users.
Before doing any cleaning or maintaining or parts-replacing, cut o the mains power supply.
If there is a power outage and the barrier is not fi tted with an electric lock, strong gusts of wind could cause the barrier to descend
by itself in a controlled manner.
This product must only be used for its specifi cally intended purpose. Any other use is dangerous. Came S.P.A. is not liable for any
damage caused by improper, wrongful and unreasonable use. • This manual's product is defi ned by machinery directive 2006/42/
CE as "partly-completed machinery". Partly-completed machinery is a set that almost constitutes a machine, but which, alone,
cannot ensure a clearly defi ned application. Partly-completed machinery is only destined to be incorporated or assembled to
other machinery or other partly-completed machinery or apparatuses to build machinery that is regulated by Directive 2006/42/
CE. The fi nal installation must comply with Machinery Direction 2006/42/CE and current European reference standards. • Given
these considerations, all procedures stated in this manual must be exclusively performed by expert, qualifi ed sta . • Laying the
cables, installation and testing must follow state-of-the-art procedures as dictated by regulations • Make sure that the opening
automatic barrier does not constitute a hazard. • Do not install the operator onto surfaces that could yield and bend. If necessary,
add suitable reinforcements to the anchoring points • Make sure the temperature range shown on the product literature is
suitable to the climate where it will be installed. • Do not install on slopes, that is, on any surfaces that are not perfectly level. •
Check that no lawn watering devices spray the operator with water from the bottom up. •Check that there are no obstruction or
impediments near the cabinet. • During the set up and installing stages the barrier could be unstable and tip over. So, be careful
and do not lean on it until it is fully fastened.• Suitably section o and demarcate the entire installation site to prevent unauthorized
persons from entering the area, especially minors and children. • Be careful when manually moving weights of over 20 kg per
person; if manually moving such weights, use suitable and safe hoisting equipment . • Please use suitable protections to prevent
any mechanical hazards when people are moving around the machinery. • Any residual risks must be notifi ed by proper, clearly
visible pictograms, which must be explained to end users. • Fit, in plain sight, the machine's ID plate when the installation is
complete. • Install all fi xed commands at least 1.5 m from the ground where they will be clearly visible, within view of the part they
command but clear of any moving parts. Any maintained action commands must not be reachable by unauthorized persons. •
The manufacturer declines any liability for using non-original products, in which case the warranty will cease to be e ective. • For
booms longer than 2.5 m you must fi t a reinforcement on the boom itself, as shown later in this manual. • A x a permanent tag,
that describes how to use the manual release mechanism, close to the mechanism. • Before turning over to the fi nal user, check
that the system complies with the harmonized standards and the essential requisites of Machinery Directive 2006/42/CE. Make
sure that the operator has been properly adjusted and that the safety and protection devices, and the manual release, are working
properly. • Using original CAME control and safety devices and accessories ensures easy installation and system maintenance.• If
the power-supply cable is damaged, it must be replaced by the manufacturer or by the licensed technical-assistance center or by
duly trained, skilled sta , to prevent any risks. • During all phases of the installation make sure you have cut o the mains power
source. • The electrical cables must run through suitable tubes, conduits and cable glands to ensure they are protected against
mechanical damage, They must not touch any parts that may overheat during operation, such as the motor or the transformer. •
Set up a suitable dual pole cut o device along the power supply that is compliant with the installation rules. It should completely
cut o the power supply according to category III surcharge conditions. • When the passage width clearance is greater than 3
m, you must use a fi xed rest for the boom to support it. • Keep the section of this manual inside the technical folder along with
the manuals of all the other devices used for your automation system. Remember to hand over to the end users all the operating
manuals of the products that make up the fi nal machinery.
Figure shows a standard installation: used for motor vehicels. The main hazard points for people are shown in the diagram.
p. 3 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 3 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
KEY
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
⚠
This symbol shows which parts to tell users about.
☞
Unless otherwise stated, these operations apply to all models.
The measurements, unless otherwise stated, are in millimeters.
DESCRIPTION
GPT40AGS- Automatic barrier with reversible gearmotor and brushless motor; painted aluminum cabinet ready to fit accessories.
Intended use
The automatic barrier is designed for private and public parking facilities.
Do not install of use this device in any way, except as specified in this manual.
Limits to use
Model GPT40AGS
Maximum clearance width of the passage (m) 3.8
Technical data
Type GPT40AGS
Protection rating (IP) 44
Power supply (V - 50/60 Hz) 230 V
Input voltage motor (V) 36 DC
Stand-by consumption (W) 12
Power (W ) 350
Torque (Nm)
80 (with no springs)
140 (with springs)
Opening time at 90° (s) 1.2 to 4
Cycles/h See table on page 14
Operating temperature (°C) -20 to +55
Reduction ratio (i) 1/56
Apparatus class I
Weight (Kg) 38.6
Dimensions
250
206.5
20
276
170
3800 max
884
1133
1117
p. 4 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 4 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
Description of parts
❶ Motor-shaft plate
❷ Boom-attachment cover
❸ Protective casing shear proof
❹ Fastening screws protective cover
❺ Control panel
❻ Boom setting mechanical stop
❼ Gear motor with encoder
❽ Lever arm
❾ Cover
❿ Cabinet
⓫ Inspection hatch
⓬ Anchoring plate
⓭ Anchoring bracket
⓮ Filter cover
⓯ Transformer cover
⓰ Lock for manual release
❾
⓫
❸
❷
❶
❹
❿
❻
❽
❼
⓰
❺
⓮
⓯
⓭ ⓬
p. 5 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 5 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
Completion accessories
Accessories
❶ 803XA-0050
Boom 90x35 (L= 4050)
803XA-0051
Boom 90x35 (L = 3050)
❷ 803XA-0070
GARD PT spring unit
❸ 803XA-0010
GARD PT luminous gearwheel
❹ 803XA-0030
Electric lock assembly
❺ 803XA-0080
Auxiliary contacts for checking the position of the boom
❻ 806SA-0080
GARD PT battery charging kit
❼ 803XA-0020
LED strip (Boom L = 4050)
803XA-0150
LED strip (Boom L = 3050)
803XA-0160
LED strip (Boom L = 2000)
❽ 803XA-0040
Detachable boom-supporting assembly
4
❹
3
❸
5
❺
8
❽
1
❶
1
7
❼
6
❻
2
❷
p. 6 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 6 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
Standard installation
❶Barrier
❷Reflective strips
❸LED strip
❹Anti-collision profile
❺Luminous gearwheel
❻Photocell
❼Small photocell post
❽
❻
❽Fixed rest
❾Coil
❿Control device post
⓫Control device (keypad selector, transponder sensor)
9 9
❾
⓫
❿
❼
❷
❸
❺
❹
❶
❻
❼
p. 7 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 7 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
Cable types and minimum thicknesses
Connection
Power-supply at 230 V AC
Cable length
1 < 15 m
3G x 1.5 mm
2
Photocell transmitters 2 x 0.5 mm
Photocell receivers 4 x 0.5 mm
Command and safety device 2 x 0.5 mm
Cable length
15 < 30 m
3G x 2.5 mm
2
2
2
2
Antenna max 10 m
Paired or CRP (Came Remote Protocol) connection max 1,000 m (*)
Metal mass detector (see product literature)
(*) 1000 m with 001UR042; 1000 m with 001RGSM001, 001RGSM001S, 001RSLV001 (Cloud connectivity devices). With a 230V AC power
supply and using it outdoors, use H05RN-F type cables compliant with 60245 IEC 57 (IEC); whereas indoors, use H05VV-F-type cables that are
60227 IEC 53 (IEC) compliant.
To connect to the CRP, use UTP CAT5-type cables up to 1,000 m in length.
Use RG58 cable up to 10 m long to connect the antenna.
If cable lengths di er from those specifi ed in the table, establish the cable sections depending on the actual power draw of the connected
devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and
distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products
INSTALLING
The following illustrations are mere examples. Consider that the space available where to fit the barrier and accessories will vary depending on
⚠
the area where it is installed. It is up to the installer to find the most suitable solution.
Preparing the fastening plate.
If the flooring does not allow for a sturdy fastening of the entry unit, you will have to set up a cement slab.
⚠
Dig a hole for the foundation frame.
Set up the corrugated tubes needed for the wiring coming out of the junction pit.
The number of tubes depends on the type of system and the accessories you are going to fit.
160
240
200
Ø 12,5
70
Ø 80
340
400
500
p. 8 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 8 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole.
Fit an iron cage into the foundation frame to reinforce the concrete.
Assemble the four anchoring braces to the anchoring plate.
Place the plate over the iron cage.
Fill the foundation frame with concrete. The base must be perfectly level with the bolts which are entirely above surface.
Wait at least 24 hrs for the concrete to solidify.
Remove the foundation frame.
Fill the hole with earth around the concrete block.
Remove the nut and washer from the bolts
Fit the electrical cables into the tubes until they come out at the necessary lenght
p. 9 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - This is a translation of the original instructions
p. 9 - Manual FA 01119 - E N - 10/2018 - © CAME S.p.A. - The contents of this manual may be changed, at any time, and without notice. - Original instructions
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