CAME GARD 8 SERIES Installation Manual

G2081Z

GARD 8 SERIES

INSTALLATION MANUAL

AUTOMATION

FOR STREET BARRIERS

English

EN

119GU44EN

Pag.

2

- Manual code:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

1 Legend of symbols

G2081Z was designed and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and is compliant with safety regulations in force.
The cabinet is made of 2.5 mm painted galvanized steel. Inside the cabinet, the electromechanical gearmotor operates with a con-

tainer for electric board and transformer.
Built with a anti-shearing safety system, it includes a safety contact in the inspection hatch lock.
The GARD 8 automation system is supplied with the following accessories:

G02000 - White-painted tubular aluminium rod, 2m (Ø 100 mm) complete with transparent slot cover;
G04000 - White-painted tubular aluminium rod, 4m (Ø 100 mm) complete with transparent slot cover;
G06000 - White-painted tubular aluminium rod, 6m (Ø 100 mm) complete with transparent slot cover;
G02040 - Ø 40 (yellow) balancing spring;
G04060 - Ø 50 (green) balancing spring;
G06080 - Ø 55 (red) balancing spring;
G06802 - Reinforcement for boom
G06803 - Telescopic joint and additional insert to attach the bar (this is obligatory for accesses of over 3.6m);

The following accessories are optional to the GARD 8 automation system:
RSE - Board for combined battery operation control and/or compass;
G02801 - Flashing dome lamp;
G02802 - Support for mounting the photoelectric cell (DIR) onto the cabinet (not applicable to barriers with bar and rack and/or
mobile foot);
G028401 - Luminous cord for movement signalling;
G028402 - Luminous cord connecting cable;
G02807 - Fixed barrier support (obligatory for accesses of over 4m);
G02808 - Mobile barrier support (obligatory for accesses of over 4m);
G02809 - Red reflector strips (package of 20);
G0465 - Aluminium skirt (2 m modules);
G028011 - Door break-out bar bracket.

WARNINGS!
001G02802 Not for barriers fitted with 001G0465 skirt or 001G02808 swing-leg.
001G02808 For passage widths of max 7 m.
001G02807 For passage widths of over 7 m the swing-leg is mandatory.
001G0465 - 001G02808 cannot be used together.

Important! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system easy to
set up and upkeep.

4 Description

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

4.1 Gearmotor

2.1 Destination

2 Destination and limits of use

The GARD 8 automatic barrier was designed for use in private or public carparks, in residential areas or in highly tra cked areas.

The use of this product for purposes other than as described above and installation executed in a manner other than as in-

structed in this technical manual are prohibited.

2.2 Limits of use

Passage width of up to 7.60 meters with a 4 second aperture time.

Came Cancelli Automatici is ISO 9001:2000 and ISO 14Quality and Environmentally certified. Came entirely designs and manufac­tures its products in Italy. The product in question compliant to the following legislation: see Declaration of Compliance.

3 Standard followed

This symbol indicates sections to be read with particular care.

This symbol indicates sections concernig safety.

This symbol indicates notes to communicate to users.

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CAME
CAME
CAME
CAME

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Manual code

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119G U44

119 GU 44 ver.

0.4

0.4 01/2012

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

4.2 Technical information

GEARMOTOR
Power supply: 230V A.C. 50/60Hz

Motor power supply: 230V A.C. 50/60Hz
Max. absorption: 2.8A
Condenser: 35μF
Rated power: 330W
Max. torque: 250 Nm

Reduction ratio: 1/202
Opening time:  s
Operative intermittence: 30%
Protection level: IP54
Weight: 91 kg
Insulation class: I

4.3 Parts description

AUTOMATION UNIT

VIEW FROM THE BAR

SUPPORT BRACKET

VIEW FROM IN-

SPECTION HATCH

ACCESSORIES

1) G02000/G04000 - Aluminium bar, painted white, Ø 100 mm

2) G02040 - Ø40 (yellow) balancing spring

3) G04060 - Ø50 (green) balancing spring

4) G06080 - Ø55 (red) balancing spring

5) G02806 - Rack

6) G02802 - Support for DIR photoelectric cells

7) G028401 - Luminous cord

8) G02807 - Fixed barrier support

9) G02808 - Mobile barrier support

10) G02809 - Adhesive reflector strips

11) G02801 - Flashing dome lamp

12) G06803 - Telescopic joint and additional insert to attach the
bar.11 -

1) Upper dome

2) Bar beam plate

3) Bar fitting intermediate plate

4) Cover for aluminium bar

5) Anti-shearing protection cover

6) Galvanized steel cabinet

7) Features for housing accessories

8) End-stop assembly

9) Lever arm

10) Transmission rod

11) Inspection hatch

12) Bar position adjustment
bu ers

13) Gearmotor

14) Control panel

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Pag.

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- Manual code:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

Make sure all tools and materials necessary are within reach to install the edge in maximum safety, according to regulations in
force. The following figure illustrates the minimum equipment for the installer.

Before proceeding with the installation, it is necessary to:

• Make sure the area selected for the mounting of the base and for the unit itself presents no hazards;

• Provide for suitable omnipolar disconnection device with more than 3 mm between contacts to section power supply;

•

Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation with

respect to other internal drive parts;

• Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage;

Installation must be carried out by expert qualified personnel and in full observance of regulations in force.

5 Installation

4.4 Size measurements

Measurements in mm

5.1 Preliminary checks

5.2 Tools and materials

RX

TX

C

A

ME

CAM

E

2

1

7

3

4

5

6

8

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10

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Manual code

:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

N.B.: An evaluation of the size of the cables with lengths other than the data in the table must be made based on the e ective
absorption of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.
For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based on
actual absorption and distances.

12 - Command divices (Keyboard, magnetic key, card, etc.)
13 - Column for reader
14 - Joint for rod
15 - Antenne
16 - Key-operated selector switch

5.3 Cable list and minimun thickness

Connections Type of cable

Length of cable

1 < 10 m

Length of cable

10 < 20 m

Length of cable

20 < 30 m

Alimentazione 230V

FROR CEI 20-22

CEI EN

50267-2-1

3G x 1,5 mm

2

3G x 2,5 mm

2

3G x 4 mm

2

Photoelectric cells TX 2 x 0,5 mm

2

2 x 0.5 mm

2

2 x 0,5 mm

2

Photoelectric cells RX 4 x 0,5 mm

2

4 x 0,5 mm

2

4 x 0,5 mm

2

24V power supply accessory 2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 1 mm

2

Safety and control divices 2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 0,5 mm

2

Antenna connection RG58 max. 10m

Metallic mass detector (see documents provided with product)

5.4 Standar installation

1 - GARD unit
2 - Control panel
3 - Aluminium bar
4 - Red phosphorescent strips
5 - Luminous cord
6 - Movement-indicating flashing lamp
7 - Column for photoelectric cells
8 - Photoelectric cells
9 - Fixed barrier support

10 - Magnetic sensor
11 - Photoelectric cell support

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Pag.

6

- Manual code:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

5.5 Fitting for unit base

The following applications are only examples, as the space required for unit installation and the accessories vary depending

on dimensions and therefore it is up to the installer to select the best solution.

- Assemble the four anchoring clamps at the base.

- Prepare a hole to house the fixing base and prepare

sheath tubes from the branch pit for the connections.

N.B. the number of tubes depends on the type of system

and the accessories you will hook up.

- Remove the nuts and washers from the threaded screws, position the cabinet on
the base in correspondence with the 4 threaded screws and secure with the nuts and
washers.

Note: We recommend installing the cabinet with the inspection hatch facing the internal
area.

- Fill the hole with concrete and immerge the clamps and the fixing
base, paying particular attention to the sheath tube which must

go through the hole at the base. The base must be perfectly level,

clean and with the screw threads fully on the surface.

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Pag.

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Manual code

:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

5.6 Installation of the Unit

- Remove the two screws
at the upper dome’s side

and lift it.

Insert the customised key

in the lock, turn it counter-

clockwise and remove the

hatch from the cabinet.

- The barrier is designed to be installed on the left of the gateway as
seen from inside.

Lever arm

Transmission rod

Spring securing bracket

Should installation on the right be
required, the direction of the bar’s
opening must be inverted. Proceed
in the following manner:

- remove the spring securing
bracket and the transmission rod
from the lever arm;

- loosen the motor support grub
screw;

- rotate the lever arm by 90°;

- Fix the spring securing bracket
and the transmission rod on the side
opposite that of lever arm;

- tighten the grub screw;

- invert the motor’s U-V phases and
the FA and FC endstop wires on the
control panel terminal.

Grub







UNI5931 M8x20

UNI5931 M8x12

UNI6954 Ø2.9x13

UNI5931 M8x12

Pag.

8

- Manual code:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

- Measure the length of the bar, cut the bar slot to the
same length.

- Position the middle plate between the fitting plate and the
bar-fitting cover, and put in one UNI 5931 M8x20 screw wi­thout tightening it to facilitate bar assembly.

Bar beam plate

Bar fi tting intermediate

plate

Bar fi tting cover

- Insert it in the bar’s conduit, a procedure that should be carried
out on both sides.

Insert the shock-resistant profile and cut excess length. Lastly,

secure the bar end plug with the screws provided.

- Insert the bar in the fitting cover and secure it with
screws.

400 mm

UNI6954 Ø3.9x19

Pag.

9

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Manual code

:

119G U44

119 GU 44 ver.

0.4

0.4 01/2012

© CAME cancelli automatici s.p.a. -

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

- Prior to bar balancing, select a suitable spring depending on the situation at
hand. See table below:

5.7 Bar balancing

PASSAGE CLEARANCE LAMP (max. 7.60 m)

SPRING TYPES

Spring G02040 Ø

e = 40 mm

Spring G04060 Ø

e = 50 mm

Spring G06080 Ø

e = 55 mm

- Tighten the anti-shearing protection cover
to the bar fitting with UNI6954 Ø3.9x19

screws.

* By Bare bar we mean a bar complete with the transparent slot cover and end plug.

Passage clearance lamp (m) 2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7. 6

Bare bar*

first spring

second spring

Bare bar* + mobile barrier support

first spring

second spring

Bare bar* + luminous cord

first spring

second spring

Bare bar* + luminous cord + mobile barrier sup­port

first spring

second spring

Bare bar* + rack

first spring

second spring

Bare bar* + rack + luminous cord

first spring

second spring