CAME GARD 4 User Manual

AUTOMATION FOR STREET BARRIERS

GARD 4 SERIES

INSTALLATION MANUAL

G4041 - G4041I

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

1 Legenda simboli

This symbol indicates sections to be read with particular care.
This symbol indicates sections concernig safety
This symbol indicates notes to communicate to users.

ENGLISH

2 Destination and limits of use

2.1 Destination

The GARD 4 automatic barrier was designed for use in private or public carparks, in residential areas or in highly traffi cked
areas.

The use of this product for purposes other than as described above and installation executed in a manner other than as
instructed in this technical manual are prohibited.

2.2 Limits of use

Passage width of up to 3.75 meters with a 4 second aperture time.

3 Standard followed

The following standard were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

4 Description

4.1 Gearmotor

GARD 4 was designed and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and is compliant with safety regulations in
force. Guaranteed 24 months if not tampered with.
The cabi ne t is mad e of 2.5 mm p ain ted g alv ani zed s te el or 2 mm AISI 3 0 4 s ati n-f inish s t ainl es s ste el. Ins ide th e ca bine t, t he
electr omechanic al gearmotor op erates wi th a conta iner for elect ric board an d transfor mer. Built with a anti- shearing s afet y
system, it includes a safety contact in the inspection hatch lock and in the emergency release lock.

There are two versions of the GARD 4 model:
G4041 - painted galvanized steel automatic barrier with a 24V DC gearmotor and container for board and transformer;
G4041I - satin-finish AISI 304 stainless steel automatic barrier with 24V DC gearmotor and container for board and transformer;

The GARD 4 automation system is supplied with the following accessories:
001 G03750 – L. 4m semioval aluminium bar, painted white, with slot cover and shock-resistant profi le;
001 G03752 – L. 4m oval aluminium bar, painted white, with slot cover;
001 G02040 – Ø 40 (yellow) balancing spring;
001 G04060 – Ø 50 (green) balancing spring;
001 G06080 – Ø 55 (red) balancing spring;
003 ZG5 – Plus electric board designed to accommodate radio board coupling;
003 ZG6 – Basic electric board designed to accommodate radio board coupling;

The following accessories are optional to the GARD 4 automation system:
002 RSE – Board for combined battery operation control and/or compass for ZG5 control board;
001 G02801 – Flashing dome lamp;
001 G028 0 2 - Supp ort for mounti ng t he pho to el e c tr i c ce ll ( DIR) on t o th e c abi ne t ( no t app licable to bar r ie r s wi t h b ar an d r ac k
and/or mobile foot);
001 G02803 - Luminous cord for movement signalling;
001 G02804 - Luminous cord connecting cable;
001 G02807 - Fixed barrier support;
001 G02808 – Mobile barrier support;
001 G02809 – Red reflector strips (package of 20);
001 G0465 – Painted aluminium rack in 2m modules;

Importan t! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system
easy to set up and upkeep.

All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion

2

4.2 Technical information

GEARMOTOR
Power supply: 230V A.C. 50/60Hz

Motor power supply: 230V A.C. 50/60Hz
Max. absorption: 2.2A
Rated power: 250W
Max. torque: 220Nm
Reduction ratio: 1/202

Opening time: 4 s
Operative intermittence: 30 %
Protection level: IP54
Weight: 54 kg
Insulation class: I

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ENGLISH

4.3 Parts description

AUTOMATION UNIT

1)

Upper dome

2)

Bar beam plate

3)

Bar fitting intermediate plate

4)

Cover for semioval aluminium bar

5)

Anti-shearing protection cover

6)

Sheet-steel or stainless steel cabi-

net with galvanized and painted finish

7)

Inspection hatch

8)

Gearmotor

9)

ABS container for electric

board with transformer

VIEW FROM THE BAR

SUPPORT BRACKET

1

7

2

3

4

5

VIEW FROM INSPECTION

HATCH

9

8

ACCESSORIES

1)

G03750 - Semioval aluminium bar, painted white L = 4 m.

2)

G03752 - Oval aluminium bar, painted white L = 4 m.

3)

G02040 - Ø40 (yellow) balancing spring

4)

G04060 - Ø50 (green) balancing spring

5)

G06080 - Ø55 (red) balancing spring

6)

G0465 - Rack

7)

G02802 - Support for DIR photoelectric cells

All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion

8)

G02803 - Luminous cord

9)

G02807 - Fixed barrier support

10)

G02808 - Mobile barrier support

11)

G02809 - Adhesive reflector strips

12)

G02801 - Flashing dome lamp

13)

ZG5/ZG6 - Electric board designed to accommodate radio board

coupling

14)

G03753 - Cover for oval aluminium bar

11 -

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CAME
CAME
CAME
CAME

10

14

3

4

5

9

11

:,

13

7

12

8

1

2

3

4.4 Size measurements

ENGLISH

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MAX

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Measurements in mm

5 Installation

Installation must be carried out by expert qualified personnel and in full observance of regulations in force.

5.1 Preliminary checks

Before proceeding with the installation, it is necessary to:

• Make sure the area selected for the mounting of the base and for the unit itself presents no hazards;

• Provide for suitable omnipolar disconnection device with more than 3 mm between contacts to section power supply.

• Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation
with respect to other internal drive parts.

• Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage.

5.2 Tools and materials

Make sure all tools and materials necessary are within reach to install the edge in maximum safety, according to regulations in
force. The following figure illustrates the minimum equipment for the installer.

All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion

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5.3 Cable list and minimun thickness

Connections Type of cable Length of cable 1 < 10 m Length of cable 10 < 20 m Length of cable 20 < 30 m

230V 2F power supply

3G x 1,5 mm
230V motor power supply 3 x 1 mm
24V - 230V flashing lamp 2 x 0,5 mm
Photoelectric cells TX 2 x 0,5 mm
Photoelectric cells RX 4 x 0,5 mm
24V power supply accessory 2 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Control button 2 x 0,5 mm
End stop 3 x 0,5 mm

2

2

2
2
2
2
2
2

3G x 2,5 mm
3 x 1,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2 x 0,5 mm

3 x 1 mm
Antenna connection RG58 max. 10 m
Metallic mass detector (see documents provided with product)

N.B.: An evaluation of the size of the cables with lengths other than the data in the table must be made based on the effective
absorption of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.
For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based
on actual absorption and distances.

2

2

2

2
2
2
2

2

3G x 4 mm
3 x 2,5 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2 x 0,5 mm
3 x 1,5 mm

2

2
2
2
2

2

2
2

ENGLISH

10

9

8

3

4

5

12

6

2

7

1

13

11

All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion

1 - GARD unit
2 - Control panel

3 - Aluminium bar

4 - Red phosphorescent strips

5 - Luminous cord
6 - Movement-indicating flashing lamp

7 - Column for photoelectric cells

8 - Photoelectric cells
9 - Fixed barrier support
10 - Magnetic sensor
11 - Photoelectric cell support
12 - Magnetic reader
13 - Column for reader

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