AUTOMATION FOR STREET BARRIERS
GARD 4 SERIES
INSTALLATION MANUAL
G4040 - G4040I
“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”
1 Legend
This symbol indicates sections to be read with particular care.
This symbol indicates sections concernig safety
This symbol indicates notes to communicate to users.
ENGLISH
2 Destination and limits of use
2.1 Destination
The GARD 4 automatic barrier was designed for use in private or public carparks, in residential areas or in highly traffi cked
areas.
The use of this product for purposes other than as described above and installation executed in a manner other than as
instructed in this technical manual are prohibited.
2.2 Limits of use
Passage width of up to 3.75 meters with a 2- to 6-second aperture time.
3 Standard followed
The following standard were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.
4 Description
4.1 Gearmotor
GARD 4 was designed and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and is compliant with safety regulations in
force. Guaranteed 24 months if not tampered with.
The cabi ne t is ma de o f 2.5 mm pa in ted g al v ani zed s t eel or 2 mm A ISI 304 sat in -fi nish s t ai nles s s te el. Ins ide t he c ab ine t, t he
electr omechanic al gearmo tor operate s with a con tainer for el ectri c board and tr ansformer. Built wi th a anti- shearing s afet y
system, it includes a safety contact in the inspection hatch lock and in the emergency release lock.
There are two versions of the GARD 4 model:
G4040 - painted galvanized steel automatic barrier with a 24V DC gearmotor and container for board and transformer;
G404 0I - satin -finish A ISI 30 4 st ainle ss st eel au tomat ic bar rier w it h 24V DC gearmo tor and c ont ainer f or boar d and tr ans former;
The GARD 4 automation system is supplied with the following accessories:
001 G03750 – L. 4m semioval aluminium bar, painted white, with slot cover and shock-resistant profi le;
001 G03752 – L. 4m oval aluminium bar, painted white, with slot cover;
001 G02040 – Ø 40 (yellow) balancing spring;
001 G04060 – Ø 50 (green) balancing spring;
001 G06080 – Ø 55 (red) balancing spring;
003 ZL38 - Electric board designed to accommodate radio board coupling;
002 LB38 – Board for the connection of three 12V-6Ah emergency batteries;
The following accessories are optional to the GARD 4 automation system:
001 G02801 – Flashing dome lamp;
001 G028 02 - Suppor t fo r moun t in g t he p ho to e l e c t r i c c e ll (DIR) onto the cabinet ( n o t ap pli cable to bar riers wi t h b a r an d rack
and/or mobile foot);
001 G03751 - Emergency battery housing support;
001 G02803 - Luminous cord for movement signalling;
001 G02804 - Luminous cord connecting cable;
001 G02807 - Fixed barrier support;
001 G02808 – Mobile barrier support;
001 G02809 – Red reflector strips (package of 20);
001 G0465 - Painted aluminium rack in 2m modules;
Importan t! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system
easy to set up and upkeep.
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
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4.2 Technical information
GEARMOTOR
Power supply: 230V A.C. 50/60Hz
Motor power supply: 24V D.C. 50/60Hz
Max. absorption: 1.3A (230V) / 15A (24V)
Rated power: 300W
Max. torque: 600 Nm
Reduction ratio: 1/202
Opening time: 2÷6 s
Operative intermittence: intensive operation
Protection level: IP54
Weight: 54 kg
Insulation class: I
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4.3 Parts description
AUTOMATION UNIT
1)
Upper dome
2)
Bar beam plate
3)
Bar fitting intermediate plate
4)
Cover for semioval aluminium bar
5)
Anti-shearing protection cover
6)
Sheet-steel or stainless steel cabi-
net with galvanized and painted finish
7)
Inspection hatch
8)
Gearmotor
9)
ABS container for electric
board with transformer
VIEW FROM THE BAR
SUPPORT BRACKET
1
7
2
3
4
5
VIEW FROM INSPECTION
HATCH
9
8
ACCESSORIES
1)
2)
3)
4)
5)
6)
7)
8)
9)
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
10)
11)
12)
13)
14)
15)
6
G03750 - Semioval aluminium bar, painted white L = 4 m.
G03752 - Oval aluminium bar, painted white L = 4 m.
G02040 - Ø40 (yellow) balancing spring
G04060 - Ø50 (green) balancing spring
G06080 - Ø55 (red) balancing spring
G0465 - Rack
G02802 - Support for DIR photoelectric cells
G02803 - Luminous cord
G02807 - Fixed barrier support
G02808 - Mobile barrier support
G02809 - Adhesive reflector strips
G02801 - Flashing dome lamp
G03751 - Emergency battery housing support
ZL38 - Electric board designed to accommodate radio board coupling
G03753 - cover for oval aluminium bar
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6
11
10
14
CAME
CAME
CAME
CAME
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3
4
5
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12
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1
2
3
4.4 Size measurements
ENGLISH
MAX
Measurements in mm
5 Installation
Installation must be carried out by expert qualified personnel and in full observance of regulations in force.
5.1 Preliminary checks
Before proceeding with the installation, it is necessary to:
• Make sure the area selected for the mounting of the base and for the unit itself presents no hazards;
• Provide for suitable omnipolar disconnection device with more than 3 mm between contacts to section power supply.
• Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation
with respect to other internal drive parts.
• Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage.
5.2 Tools and materials
Make sure all tools and materials necessary are within reach to install the edge in maximum safety, according to regulations in
force. The following figure illustrates the minimum equipment for the installer.
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
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5.3 Cable list and minimun thickness
Connections Type of cable Length of cable 1 < 10 m Length of cable 10 < 20 m Length of cable 20 < 30 m
230V 2F power supply
3G x 1,5 mm
24V motor power supply 2 x 1 mm
24V - 230V flashing lamp 2 x 0,5 mm
Photoelectric cells TX 2 x 0,5 mm
Photoelectric cells RX 4 x 0,5 mm
24V power supply accessory 2 x 0,5 mm
FROR CEI
20-22
CEI EN
50267-2-1
Control button 2 x 0,5 mm
End stop 3 x 0,5 mm
2
2
2
2
2
2
2
2
3G x 2,5 mm
2 x 1,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2 x 0,5 mm
3 x 1 mm
Antenna connection RG58 max. 10 m
Metallic mass detector (see documents provided with product)
N.B.: An evaluation of the size of the cables with lengths other than the data in the table must be made based on the effective
absorption of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.
For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based
on actual absorption and distances.
2
2
2
2
2
2
2
2
3G x 4 mm
2 x 2,5 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2 x 0,5 mm
3 x 1,5 mm
2
2
2
2
2
2
2
2
ENGLISH
10
9
8
3
4
5
12
6
2
7
1
13
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All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
1 - GARD unit
2 - Control panel
3 - Aluminium bar
4 - Red phosphorescent strips
5 - Luminous cord
6 - Movement-indicating flashing lamp
7 - Column for photoelectric cells
8 - Photoelectric cells
9 - Fixed barrier support
10 - Magnetic sensor
11 - Photoelectric cell support
12 - Magnetic reader
13 - Column for reader
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5.4 Fitting for unit base
The following applications are only examples, as the space required for unit installation and the accessories vary
depending on dimensions and therefore it is up to the installer to select the best solution.
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1) Prepare a hole to house the fixing base and prepare
sheath tubes from the branch pit for the connections.
2) Assemble the four anchoring clamps at the base.
3) Fill the hole with concrete and immerge the clamps and the
fixing base, paying particular attention to the sheath tube which
must go through the hole at the base. The base must be perfectly
level, clean and with the screw threads fully on the surface.
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
4) Remove the nuts and washers from the threaded screws, position the cabinet
on the base in correspondence with the 4 threaded screws and secure with the
nuts and washers.
Note: We recommend installing the cabinet with the inspection hatch facing the
internal area.
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5.5 Installation of the Unit
1) Remove the two screws at the upper dome’s
side and lift it.
Insert the customised key in the lock, turn it
counter-clockwise and remove the hatch from the
cabinet.
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DX
SX
3) Should installation on the right be required, the direction of the bar’s
opening must be inverted. Proceed in the following manner:
- remove the anchor bolt for springs from the transmission arm;
- release the gearmotor with the key;
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
- turn the transmission arm around;
- secure the gearmotor again;
- secure the anchor bolt to the transmission arm’s opposite hole;
- invert the motor phase on terminals M and N;
- invert the end stop wires on terminals FA and FC.
2) The barrier is designed to be installed on the left of
the gateway as seen from inside.
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Bar beam plate
Bar fi tting intermediate plate
Bar fi tting cover
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5) Insert the bar in the fitting cover and secure
it with UNI 5931 M8x20 and M8x12 screws.
4) Position the middle plate between the fitting plate and the
bar-fitting cover, and put in one UNI 5931 M8x20 screw without
tightening it to facilitate bar assembly.
UNI5931 M8x12
UNI5931 M8x20
UNI5931 M8x12
UNI6954 ø2,9x13
6) Measure the length of the bar, cut the bar slot to
,
the same length and insert it in the bar’s conduit, a
procedure that should be carried out on both sides.
Insert the shock-resistant profile and cut excess
length. Lastly, secure the bar end plug with the
screws provided.
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
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7) Tighten the anti-shearing protection cover to the bar fitting
with UNI6954 Ø3.9x19 screws.
5.6 Bar balancing
ENGLISH
1) Prior to bar balancing, select a suitable spring depending on the situation at hand.
See table below.
PASSAGE CLEARANCE LAMP (max. 3.75 m)
Passage clearance lamp (m) 1.5
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
1.75
Bare bar* + shock-resistant profile
Bare bar* + shock-resistant profile and luminous cord
Bare bar* + rack
Bare bar* + luminous cord and rack
Bare bar* + shock-resistant profile and mobile barrier support
Bare bar* + shock-resistant profile, luminous cord and mobile barrier support
Bare bar* + rack and mobile barrier support
Bare bar* + luminous cord, rack and mobile barrier support
G02040 spring Øe = 40 mm
G04060 spring Øe = 50 mm
G06080 spring Øe = 55 mm
2.0
2.25
2.5
2.75
3.0
3.25
3.5 3.75
* By Bare bar we mean a bar complete with the transparent slot cover and end plug.
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2) Release the gearmotor and position the bar vertically, and then refasten the gearmotor.
WARNING! The release procedure may
constitute a hazard for the user when, for whatever
reason – the bar is fixed improperly to the housing
during assembly, or the bar is cracked or broken
ENGLISH
in an accident, and so on – the tension springs no
longer provide balance! These can thus cause a
brusque rotation of the bar attachment and/or of
the bar itself.
3) Tighten the tie rod to the spring and then the top part of the
spring to the anchor bolt with an anchor nut.
4) Hook the tie rod to the
anchoring bracket, release
the gearmotor and manually
turn the spring to increase or
decrease traction until the bar
rests at 45°.
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All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
5.7 ZL38 Electric board installation
5) Tighten the blocking nut and refasten the gearmotor.
Note: make sure the spring functions properly:
- the spring is loose when the bar is in the vertical position (at rest)
- the spring is tight when the bar is in the horizontal position (tense).
ENGLISH
1) Loosen the three screws in the container cover located in the
upper part of the unit.
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
2) Insert the board in the container and fasten it with the screws provided; carry out all the
electrical connections (see the dedicated technical documentation enclosed with the board).
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5.8 End stop adjustment
Power up the ele ct ri c boar d, c arry out a s eri es of s tep s to ma ke sure of t he ba r’s cor re ct o penin g and cl osing p osi tio ns, an d
then, if necessary, proceed to the adjustment of the dampers.
Warning! For greater safety and better unit performance, the bar’s opening and closing operations should be carried out with
the inspection hatch closed!
1) Execute the closing operation, adjust the open bar’s position
by turning the free damper clockwise (to increase the bar’s
ENGLISH
run) or counter-clockwise (to decrease the run). Adjustment
of the position with a ~89° aperture from the closed position is
recommended.
Warning! The bar’s stop position is preceded by the slowing
phase by means of a tab and spring system that activates the
slowing-down microswitch prior to the bar’s total stop.
^
^
2) The procedure is similar for the bar’s opening position. Adjust the closure
damper screw until a position parallel to the road surface is reached.
^
^
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All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
3) After bar opening and closing adjustment, tighten the locking nuts
under the dampers.
4) After making adjustments and settings from the control panel, put
the container lid in place and secure with screws.
ENGLISH
5) Insert the inspection hatch and close it.
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
6) Insert the protection dome on the upper part of the unit
and secure with the two UNI6954 Ø3.9x13 screws provided.
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6 Maintenance
6.1 Periodic maintenance
The unit does not require specifi c maintenance. Only as a precautionary measure and in case of intensive use, we recommend periodic checks (every 6 months) on the state of the electric wire connected to the motor, the spring-bar balance, the
tightness of the nuts and the proper oiling of the sliding points between fi xed and mobile parts.
All checks must be recorded (in a dedicated record-book).
6.2 Problem solving
MALFUNCTIONS REFERENCES CHECKS
ENGLISH
The unit neither opens nor shuts 1-2-3-4-6-8-18 1 – Close the inspection hatch with the key and check the
release lock
The unit opens but does not close 4-7-10 2 - Disable “steady movement” with dipswitch
The unit shuts but does not open 4-7-9 3 – Check power supply and fuses
No automatic closure 11-12-13 4 - N.C. safety contacts open (1-2 / 2-C1 / 2-C5)
The unit does not work if the remote control
is used
The unit inverts direction 7-18 7 – Check spring tension and balancing
The unit works only with remote control 22 8 – Disable obstacle detection with dipswitch
The photoelectric cell does not react 12-23-24 9 – Check if end stop opens
The signalling LED indicator flashes rapidly 4 10 – Check if end stop closes
The signalling LED indicator remains on 13 11 - Activate “automatic closure” dip switch
The unit does not end its run 7 12 – Check the correct direction of movement
The bar is not properly balanced 7-15 13 - (2-3 / 2-4 / 2-7) command button
The unit does not slow down 7-15 14 –Check jumper on AF43S, turn on/off power
The unit does not work with the back-up
batteries
The unit is slow to respond 7 16 – Re-save radio code
2-14-16 6 - Disable master-slave function
8-25-26 15 – Check the bar length ratio with mountable accesso-
ries
18 – Adjust sensitivity
22 - Enter or duplicate the same code in all the remote
controls
23 – Activate the photoelectric cell with the dipswitch
24 – Connect the photoelectric cells in a series, not in
parallel
25 – Dead batteries
26 –Respect the photoelectric cells’ polarity
7 Demolition and disposal
In its premises, CAME CANCELLI AUTOMATICI S.p.A. implements an Environmental Management System certifi ed in
compliance with the UNI EN ISO 14001 standard to ensure environmental protection.
Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development
of its operational and market strategies—simply by observing brief recommendations as regards disposal:
DISPOSAL OF PACKAGING – The packaging components (cardboard, plastic, etc.) are all classifi able as solid urban waste
products and may be disposed of easily, keeping in mind recycling possibilities.
Prior to disposal, it is always advisable to check specifi c regulations in force in the place of installation.
PLEASE DISPOSE OF PROPERLY!
PRODUCT DISPOSAL – Our products are made up of various types of materials. Most of them (aluminium, plastics, iron,
electrical wires, etc.) may be disposed of in normal garbage collection bins and can be recycled by disposing of in specifi c recyclable material collection bins and disposal in authorized centres. Other components (electrical boards, remote control batteries,
etc.), however , may contain polluting substances. They should therefore be removed and given to qualifi ed service companies for
proper disposal.
Prior to disposal, it is always advisable to check specifi c regulations in force in the place of disposal.
PLEASE DISPOSE OF PROPERLY!
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All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
8 Manufacturer’s warranty
MANUFACTURER’S DECLARATION OF CONFORMITY
CAME Cancelli Automatici S.p.A.
via Martiri della Libertà, 15
31030 Dosson di Casier - Treviso - ITALY
tel (+39) 0422 4940 - fax (+39) 0422 4941
internet: www.came.it - e-mail: info@came.it
Declares under its own responsibility that the equipments for automatic garage doors and
gates listed below:
AUTOMATION FOR STREET BARRIERS
CONTAINING SOME OF THE FOLLOWING ACCESSORIES
G4040 - G4040I
Pursuant to annex II B of the Machinery Directive 98/37/EC
G03750 - G03751 - G03752 - G02040 - G04060 - G06080
G02801 - G02802 - G02803 - G02804 - G02807 - G02808 - G02809 - G0465
… comply with the National Law related to the following European Directives and to the
applicable parts of the following Standards.
98/37/CE - 98/79/CE M
98/336/CEE - 92/31/CEE E
73/23/CEE - 93/68/CE LOW VOLTAGE DIRECTIVE
89/106/CEE CONSTRUCTION PRODUCTS DIRECTIVE
EN 13241-1 EN 12635 EN 61000-6-2
EN 12453 EN 12978 EN 61000-6-3
EN 12445 EN 60335-1 EN 60204-1
Reference code to request a true copy of the original: DDF B EN G001 ver.1.0
ACHINERY DIRECTIVE
LECTROMAGNETIC COMPATIBILITY DIRECTIVE
Do not use the equipment specifi ed here above, before completing the full installation
In full compliance with the Machinery Directive 98/37/EC
IMPORTANT W ARNING!
MANAGING DIRECTOR
Mr. Andrea Menuzzo
ENGLISH
All the data and informati on contained herein is c onsidered su b ject to change at any time and at our di scretion
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CAME UNITED KINGDOM LTD
UNIT 3, ORCHARD BUSINESS PARK TOWN
STREET, SANDIACRE
NOTTINGHAM - NG10 5BP - U.K.
Tel 0044 115 9210430
Fax 0044 115 9210431
Cod. 119GT80 ver.0.2 06/06 © CAME CANCELLI AUTOMATICI
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