CAME g2500n, g2500 Installation Manual
G2500 - G2500N
INSTALLATION MANUAL
OPERATOR
FOR STREET BARRIERS
Englis
h
119GM02EN
WARNING!
Important instructions for the safety of people:
READ CAREFULLY!
Foreword
• Use of the products must be restricted to its intended use
(i.e. that for which it was expressly built for). Any other use is
to be considered dangerous. Came Cancelli Automatici S.p.A.
is not liable for any damage resulting from improper, wrongful
or unreasonable use • Keep these warnings with the installation and use manuals issued with the automated system.
Before installing
(preliminary check: in case of a negative
outcome, do not proceed before having
complied with the safety obligations)
• Make sure that the parts you intend to automate are in
good working order, and that they are properly balanced
and aligned. Also, make sure that proper mechanical stops
are already in place • If the operator will be installed at a
height of less than 2.5 m from the ground or other access
level, check whether you will need any protections and/or
warnings • Any gate leaves, fi tted with pedestrian entrances,
onto which you will install an operator, must have a blocking
mechanism when the gate is in motion • Make sure that the
opening of the automated gate is not an entrapment hazard
as regards any surrounding fi xed parts • Do not mount the
operator upside down or onto any elements that may fold
under its weight. If needed, add suitable reinforcements at
the points where it is secured • Do not install onto gates on
either an upward or downward slope (i.e. that are not on fl at,
level ground) • Check that any lawn watering devices will not
wet the gearmotor from the bottom up.
Installation
• Carefully section off the entire site to prevent unauthorised
access, especially by minors and children • Be careful when
handling operators that weigh more than 20 Kg (see installation manual). In such cases, employ proper weight handling
safety equipment • All opening commands (e.g. buttons, key
selectors, magnetic detectors, etc.) must be installed at least
1.85 m from the gate’s area of operation perimeter - or where
they cannot be reached from the outside of the gate. Also,
the direct commands (e.g. push button, or proximity devices,
etc.) must be installed at a height of at least 1.5 m and must
not be accessible to the public • All ‘maintained action’ commands, must be placed where the moving gate leaves, transit
areas and driveways are completely visible • If missing, apply a permanent label that shows the position of the release
mechanism • Before delivering to the client, verify that the
system is EN 12453 (impact test) standard compliant. Make
sure that the operator has been properly adjusted and that the
safety and protection devices, as well as the manual release
are working properly • Where necessary and in plain sight,
apply the Warning Sings (e.g. gate plate).
Special instructions and
advice for users
• Keep the gate’s area of operation clean and clear of any
obstacles. Trim any vegetation that may interfere with the
photocells • Do not allow children to play with the fi xed command devices, or in the gate’s area of operation. Keep any
remote control devices (i.e. transmitters) away from the children as well • Frequently check the system, to see whether
any anomalies or signs of wear and tear appear on the moving
parts, on the component parts, on the securing points, on the
cables and any accessible connections. Keep any joints (i.e.
hinges) lubricated and clean, and do the same where friction may occur (i.e. slide rails) • Perform functional tests on
photocells and sensitive edges, every six months. Keep glass
panels constantly clean (use a slightly water-moistened cloth;
do not use solvents or any other chemical products) • If the
system requires repairs or modifi cations, release the operator
and do not use it until safety conditions have been restored
• Cut off the power supply before releasing the operator for
manual openings. See instructions • Users are FORBIDDEN
to carry out ANY ACTIONS THAT THEY HAVE NOT BEEN
EXPRESSLY ASKED TO DO OR SO INDICATED in the manuals. Any repairs, modifi cations to the settings and extraordinary maintenance MUST BE DONE BY THE TECHNICAL
ASSISTANCE STAFF • On the periodic maintenance log, note
down the checks you have done.
Special instructions and
advice for all
• Avoid working near the hinges or moving mechanical parts
• Stay clear of the gate’s area of operation when in motion •
Do not resist the direction of movement of the gate; this may
present a safety hazard • At all times be extremely careful
about dangerous points that must be indicated by proper
pictograms and/or black and yellow stripes • When using
a selector or command in ‘maintained action’ mode, keep
checking that there are no people in the area of operation of
the moving parts. Do this until you release the command •
The gate may move at any time without warning • Always cut
the power when cleaning performing maintenance.
p.
2
2 - Manual code:
119G M02
119 GM 02 ver.
4
4 05/2013 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.
ENGLISH
Legend of symbols
This symbol shows parts which must be read with care.
This symbol means the parts which describe safety issues.
This symbol tells you what to tell the end-user.
The GARD operator is designed and built by CAME Cancelli Automatici S.p.A.
G2500/G2500N - Barrier with irreversible, 230 V AC gearmotor, galvanised steel cabinet, control panel and internal command.
NB - You must request right or left-side barriers when ordering. In this manual only left-hand barriers are shown.
Required accessories:
G0251 - White varnished, aluminium barrier-arm with 60x40 mm section, L = 2700 mm.
Optional accessories:
G0461 - Package of re ecting red strips;
G0462 - Fixed rest for barrier-arms;
G0257 - Joint for the G0251 (maximum length of the barrier-arm is 2.0 m).
Important! Make sure that the command and safety equipment and accessories are CAME originals; this ensures easy and safe
installation and maintenance for your system.
4 Description
“IMPORTANT SAFETY INSTALLATION INSTRUCTIONS”
“WARNING: IMPROPER INSTALLATION MAY RESULT IN SERIOUS HARM. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS”
“THIS MANUAL IS INTENDED ONLY FOR PROFESSIONAL INSTALLERS OR OTHER COMPETENT INDIVIDUALS”
4.1 Gearmotor
2.1 Intended use
2 Conditions of use
The GARD automatic barrier is designed to be used in both public and private parking facilities, and in residential settings.
Any installation and use other than that specified in this manual is forbidden.
3 Reference standards
2.2 Limitations to use
Passage width up to 2 metres with 5 to 4 seconds opening time.
C am e C an ce l li Au to ma ti c i e mp lo y s a n I SO 9 00 1:14 00 1 c er ti f ie d quality management system and an ISO 14001 environmental
management system. Came entirely engineers and manufactures in Italy.
This product is compliant with: see statement of compliance.
3
4
8
5
2
6
7
1
9
p.
3
3 - Manual code:
119G M02
119 GM 02 ver.
4
4 05/2013 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.
ENGLISH
4. 2 Technical data
4.3 Technical description
OPERATOR ASSEMBLY UNIT
1. Steel sheeting cabinet, 2 mm thick with galvanised finish. Var n i s h e d ( G 2 5 0 0 , R A L 2 0 0 4 , G 2 5 0 0 N t e x t u r e d g r e y ) . I n s p e c t i o n f l a p
with customised key.
2 . G a l v a n i s e d f i n i s h , s t e e l a n c h o r i n g - b a s e c o m p l e t e w i t h f o u r c l amps and relative nuts and bolts for fastening the cabinet to the
floor.
3. Barrier-arm attachment flange with galvanised finish. for blocking the barrier-arm quickly and safely.
4. - Gearmotor release activated by a customised key.
5. 230 V AC powered motor. Irreversible gearmotor with cast aluminium casing. inside of which operates a worm-screw based
reduction system with permanent fluid grease lubrication. All rotating elements are fitted on permanently-lubricated ballbearings or self-lubricating ball-joints.
6. Counter-weight movement balancing spring.
7. Inner mechanical safety stops.
8. Limit-switch assembly.
9. ZC5 Control panel
Power supply 230 V AC - 50 / 60 50/60 Hz
Motor power supply 230 V AC - 50 / 60 50/60 Hz
Maximum draw.
1 A
Power rating 120 W
Maximum Torque. 70 Nm
Reduction ratio 1/2 02
Opening interval 4 s
Duty cycle 30%
Protection rating IP54
Weight 40 Kg
Working temperature - 20° / + 55°
Insulation class
260
265 220
275
=
1007
884
=
p.
4
4 - Manual code:
119G M02
119 GM 02 ver.
4
4 05/2013 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.
ENGLISH
Make sure you have all the tools and materials needed to carry out the installation in total safet y and in accordance with current
regulations. The figure shows some examples of the tools needed by installers.
Before installing the operator, do the following:
• Check that the installing the operator does not create and hazardous situations;
Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, with se ctioned power supply;
•
Check that any connections inside the container (made for continuity purp oses of the protective circuit) be f itted with ex tra
insulation compared to other internal conductive parts;
• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage;
Installation must be carried by skilled, qualified technicians in accordance with current regulations.
5 Installation
4.4 Overall dimensions
Measurements in mm
5.1 Preliminary checks
5.2 Tools and equipment
1
3
7
6
4
10
8
5
9
2
p.
5
5 - Manual code:
119G M02
119 GM 02 ver.
4
4 05/2013 © CAME Cancelli Automatici S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A . to notify said changes.
ENGLISH
N.B. If cables are of a different length than that shown in the table, determine the cable section based on the ac tual draw and the numb er
of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations.
For connections requiring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be reconsidered
according to the total draw and actual distances.
1. GARD unit
2. Control panel
3. Aluminium barrier arm
4. Red reflective strips
5. Movement flashing light
6. Small post for photocells
7. Safety photocells
8. Sensor post
9. Transponder sensor
10. Antenna
5.3 Type of cable and minimum thicknesses
5.4 Standard installation
Connection for
Type of
cable
Cable length
1 < 10 m
Cable length
10 < 20 m
Cable length
20 < 30 m
Power supply 230 V 2F
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1.5 mm
2
3G x 2.5 mm
2
3G x 4 mm
2
Photocell transmitters 2 x 0.5 mm
2
2 x 0.5 mm
2
2 x 0.5 mm
2
Photocell receivers 4 x 0.5 mm
2
4 x 0.5 mm
2
4 x 0.5 mm
2
Accessories power supply 24 V DC 2 x 0.5 mm
2
2 x 0.5 mm
2
2 x 1 mm
2
Safety and command devices 2 x 0,5 mm
2
2 x 0.5 mm
2
2 x 0.5 mm
2
Antenna connection RG58 max. 10 m
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