CAME BX-78, BX-74 Installation Manual

h

BX SERIES

AUTOMATION SYSTEMS FOR SLIDING GATES

INSTALLATION MANUAL

BX-74 / BX-78

nglis

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

2

119B U 56

1.0

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

ENGLISH

2 Conditions of use

2.1 Intended use

The BX-74 motor is designed to operate residential sliding gates; while, the BX-78 may also be used in condominiums.
Do not install or use unless as otherwise shown in this manual.

2.2 Limitations to use

BX-74: max weight of the gate is 400 kg.
BX-78: max weight of the gate is 800 kg; for condominium use it is 600 kg.

3 Reference standards

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safe­guarding certification. CAME engineers and manufactures all of its products in Italy.
This product complies with the following legislation: see declaration of compliance.

4 Description

4.1 Operator

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards.
Guaranteed 24 months if not tampered with.
The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS
plastic lining which holds the electronic card and transformer

Important! Check that the command, safety equipment and accessories are CAME originals; this guarantees and make the installa­tion easy to operate and maintain.

4.2 Technical features

BX-74 OPERATOR
Control panel power supply

: 230V A.C. 50/60Hz
Operator power supply: 230V A.C. 50/60Hz
Draw max.: 2,6A
Power: 200W
Max Torque: 24 Nm
Reduction ratio: 1/33
Thrust: 300 N
Max speed: 10 m/min
Operative intermittence: 30%
Protection rating: IP54
Insulation class: I
Weight: 15 kg
Capacitor: 12 µF
Engine thermoprotection: 150° C

#

#

BX-78 OPERATOR
Control panel power supply

: 230V A.C. 50/60Hz
Operator power supply: 230V A.C. 50/60Hz
Draw max.: 2,4A
Power: 300W
Max Torque: 32 Nm
Reduction ratio: 1/33
Thrust: 800 N
Max speed: 10 m/min
Operative intermittence: 30%
Protection rating: IP54
Insulation class: I
Weight: 15 kg
Capacitor: 20 µF
Engine thermoprotection: 150° C

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

2 - Manual code:

Pag.

4.3 Description of parts

3

119B U 56

1.0

1 - Top cover
2 - Settings casing
3 - Control board support
4 - Endstop fins
5 - ZB74-78 electronic card
6 - Front cover to control panel
7 - Gearmotor release door
8 - Securing plate
9- Securing bolt
10- Securing screw plate
11- Nut

1

4

2

3

6

ENGLISH

5

11

7

2

10

8

9

4.4 Dimensions

(mm)

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure that the gate is stable, and that the castors are in good working order and properly greased.

• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the
gate’s movement.

1.0 01/2008 © CAME cancelli automatici s.p.a. -

• The upper guide rails must not create any friction.

ver.

• Make sure that there is a closing and an opening endstops.

• Make sure that the operator is attached to a solid surface and protected from any impacts;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power

119 BU 56

:

supply;

• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation
compared to other internal live parts;

Manual code

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

3 -

damage.

Pag.

5.2 Tools and materials

4

119B U 56

1.0

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

ENGLISH

5.3 Cable list and minimum thickness

Connection Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m

Control panel power supply 230V

3G x 1,5 mm

Flashing light 2 x 0,5 mm

Photocell transmitter 2 x 0,5 mm

Photocell receiver 4 x 0,5 mm

Accessories power supply 2 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

2

2

2

2

2

3G x 2,5 mm

2 x 1 mm

2 x 0.5 mm

4 x 0,5 mm

2 x 0,5 mm

2

2

2

2

2

3G x 4 mm

2 x 1,5 mm

2 x 0,5 mm

4 x 0,5 mm

2 x 1 mm

2

2

2

2

2

Safety and control devices 2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 0,5 mm

2

Antenna connection RG58 max. 10 m

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of
the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power
draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided
with said products.

4

3

5.4 Standard installation

1) BX74-78 assembly

5

6

2) Rack

3) Reception Antenna

4) Flashing light

5) Keyswitch selector

6) Safety photocells

7) Electric cable junction box

8) Mechanical endstops

9) Guide rails

9

6

8

10) Endstop fi ns

10

10

1

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.





2

7

119 BU 56 ver.

4 - Manual code:

Pag.

5.5 Securing the plate and installing the assembly

5

119B U 56

1.0

The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to
obstructions. It is thus up to the system installer to select the most suitable solution.

- Dig a pit to the side of the gate (see measurements from diagram).
Prepare the corrugated tubes you will need when making connections coming from the shunt pit.
N.B. the number of tubes depends on the type of system and the accessories you will hook up.

Conduits for electric
cables

Shunt pit

ENGLISH

- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 50mm above
ground level.
Insert an iron grid inside the from box to reinforce the concrete.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

-Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed
brackets using a screw driver or a set of pliers.

- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.

1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

119 BU 56

:

Manual code

5 -

Pag.

- To position the plate in relation to the rack please see the measurements on the diagram.

6

119B U 56

1.0

Fill the form box with cement and wait for at least 24 hours for it to solidify.

ENGLISH

- Remove the form box, fi ll the pit around the cement block with soil.

H

- Unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely
on the surface.
Insert the electric cables into the tubes until they exit about 400mm.

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

6 - Manual code:

Pag.

- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of

7

119B U 56

1.0

scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.













- Lift the gearmotor from the securing plate by about 5 to 10mm by using the threaded steel-levelling feet to allow any later
adjustments between the pinion and the rack.

ENGLISH

- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best
solution.
Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Weld or secure the rack to the gate along its entire length.
To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps.
Note: if a rack is already in place, then just adjust the pinion-to-rack distance.



1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

119 BU 56

:

Manual code

7 -

Pag.










- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical

8

119B U 56

1.0

adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.

Rack

Rack

ENGLISH

Levelling feet

Pinion





vertical adjusting

Pinion

Slotted holes

horizontal adjusting





Once adjustments are fi nished, secure the assembly using the nuts and washers.
Insert the cover after performing the adjustments and settings on the electronic card.







1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.



119 BU 56 ver.

8 - Manual code:

Pag.

5.6 Mounting the endstop fins

9

119B U 56

1.0

Place the endstop fi ns onto the rack and secure them using a 3 mm Allen wrench. Their positioning limits the gate run.
Note: the gate schould not slam against the mechanical stop, when opening or closing.

Mechanical stop

5.7 Manually releasing the gearmotor

ENGLISH

- Insert the trilobed key into the lock, push it in and turn it clockwise ....





Trilobed key

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

..... open the small door and turn the release handle clockwise.





1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

119 BU 56

:

Manual code

9 -

Pag.









Knob

WARNING: opening the door will
disengage the motor (i.e. it will not
function).
To operate the motor the release mecha­nism must be fi rmly fastened.

6 Control board

• • • • ••

•

•

10

119B U 56

1.0

6.1 General description

Use 230V A.C. to power the electronic card using the L-N
terminals, at a max 50/60Hz frequency.

Use 24V to power the command devices and accessories.
Careful! The accessories cannot exceed 20W of overall power.

The photocells may be set up for re- opening during closing (2­C1), partial stop, total stop and obstacle detection when motor
is stopped.

ENGLISH

Note: when a normally closed safety contact (i.e. 2-C1, 2-C3 or
1-2) is opened, the signalling LED starts to fl ash (ref. point 11,
main components).
The optical reader inverts the gate’s direction of travel when it
detects and obstacle during its opening and/or closing move­ment.

Warning: after 3 obstacle detections, the gate stops when in
opening-mode and excludes automatic-closing mode; to regain

movement press the command button or use the remote control.

All connections are protected by quick-fuses – see table.
The card handles the following functions:

- Automatic closing after an opening command;

- Warning light pre-fl ashing;

- Obstacle detection when gate is still at any point;
The following command modes are possible:

- Opening/closing;

- Opening/closing in maintained action mode;

- partial opening;

- total stop.

Apposite trimmers regulate:

- The automatic closing’s running time;

- The partial opening;

Warning! Before acting on the machinery, cut off the main power

supply and disconnect any emergency batteries.

TECHNICAL INFORMATION

Power supply 230V - 50/60 Hz

Maximum power allowed 200 W (BX74)

300 W (BX78)

Absorption at rest 2,6A (BX74)

2,4A (BX78)

Max power of 24V accessories 20 W

FUSE TABLE

To protect: fuse:

Control board (line) 5A-F

Accessories 1A-F

Command devices 630mA-F

6.2 Main components

White

1

2

••••••

4

8

••

Red

Black

Violet

Orange

Blue

ON

1234

1 - Power supply terminals
2 - Line fuse
3 - Accessory fuse
4 - Card fuse
5 - Button for memorising the radio code
6 - Trimmer PAR.OP.: Partial opening adjustment
7 - Trimmer A.C.T.: Automatic closing time adjustment
8 - Function selector (4) DIP switch
9 - Function selector (10) DIP switch
10 - Socket for connecting the remote control’s
11 - Radio-code signalling LED indicator
12 - Accessories’ and command device’s terminals

12

3

ON

1234

5678

910

AF

10

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

10 - Manual code:

5 7 6

11

9

Pag.

6.3 Electrical connections

11

119B U 56

1.0

Gearmotor, endstop and encoder

Description of the standard electrical connections for left-hand installations

Closing microswitch

COM

NC

COM

NC

Opening microswitch

Orange

Red

Orange

White

Modifications to the electrical connections for right-hand installations

COM

NC

COM

Orange

Red

Orange

Black

Red

ENGLISH

COM

Condenser

Black

Red

Invert the gearmotor (U-V) and (FA-FC) endstop phases.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Power supply for accessories

Terminals for powering the following accessories:

- 24V A.C. Maximum allowed power: 35W

1.0 01/2008 © CAME cancelli automatici s.p.a. -

230V (a.c.) Power, 50/60Hz

ver.

frequency

119 BU 56

:

NC

White

Condenser

Cable lug with bolt and washer for connecting to earth.

+

-

COM

Manual code

11 -

Pag.

Warning devices

12

119B U 56

1.0

Movement fl ashing light (Con­tact range: 230V – 25W max)

- Flashes during the gate’s
opening and closing phases.

ENGLISH

Cycle lamp: (contact rating:
230V – 60W max.).

It lights up the driving area and
stays on from the moment the
gate begins to open until it is
fully closed (including the auto­matic closing time). If automatic
closing is not activated, the lamp
stays on only during movement.
Set DIP 1 and 6 switch to ON.

Open-gate status light

(contact range: 24V – 3W

max)

- Signal that gate is open;
turns off when gate is

closed.

Close-gate status light

(contact range: 24V – 3W

max)

- Signal that gate is close;
turns off when gate is

open.

Command and control devices

Stop button (N.C. contact)

- Gate stop button. Excludes automatic closing. For motion to resume, press the
command button or the remote control button.
N.B.: If unused, set DIP 9 switch to ON.

Key selector and/or partial opening button (N.O. contact)

- Partial gate opening for pedestrian access.

Key selector and/or command button (N.O. contact)

- Gate opening and closing command. By pressing the button or turning
the selector key, the gate inverts its movement or stops depending on
which the settings on the DIP switches.

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

12 - Manual code:

Pag.

Safety devices

13

119B U 56

1.0

«partial stop» (N.C.) contact

- Input for EN 12978 standard-compliant safety
devices such as photocells. Gate stops if moving and
automatically shuts (if this functions has been selected).

(N.C.) contact for «re-open during closing phase»

- Input for EN 12978 standard-compliant safety
devices such as photocells. If contact is opened, while
gate is closing, the gate inverts its direction.

RX

RX

DIR photocells

DIR photocells

TX

ENGLISH

TX

«Partial stop» (N.C.) contact

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

«Open while closing» (N.C.) contact

1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

119 BU 56

:

RX TX



./ # .#



RX



./ # .#



DOC photocells

DOC photocells



TX



Manual code

13 -

Pag.

6.4 Function selector (dip-switch)

• • • • •• • •

• • •

• •

• •

•

14

119B U 56

1.0

DIP-SWITCH 4

/.

ON
OFF





••••••••

ON

1234

ON

1234

5678

910

AF

DIP-SWITCH 10

/.

ON
OFF

 



DIP-SWITCH 10

1 ON - Automatic Closing - The automatic closing timer activates at the end of the opening gate run. The pre-set time is adjustable,

ENGLISH

and is in any case conditioned by the activation of any safety devices, and does not activate after a total safety “stop” or
during a blackout.

2 ON - "Open-stop-close-stop" function with [2-7] button and radio transmitter (fi tted with inserted radiofrequency card).

2 OFF - "Open-close" function with [2-7] button and radio transmitter ((fi tted with inserted radiofrequency card).

3 ON - "Open only" function with radio transmitter ((fi tted with inserted radiofrequency card).

4 ON - Maintained action - The gate works by keeping button pressed (one 2-3P opening button , and one 2-7 closing button).

5 ON - Pre-Opening and closing fl asher - Following and opening and closing command, the fl asher connected to [W-E1], fl ashes

for 5 seconds before motion begins.

6 ON - Obstacle detected - When motor is stopped (gate closed or after a total stop command) it prevents any movement if safety

devices, such as photocells, detect any obstacles.

7 OFF - Opening during closing - If t he ph ot oc el ls de tec t a n o bs ta cl e d ur in g g at e’ s c lo si ng , g at e m ot ion is in ve rt ed unt il fu ll y o pe ne d;

connect the safety device to terminals [2-C1]; if unused, set DIP switch to ON.

8 OFF - Partial stop - Gate stop when obstacle is detected by the safety device; once obstacle is removed, the gate remains still or

closes if automatic closing is activated. Connect the safety device to terminal [2-C3]; if unused, set the DIP switch to ON.

9 OFF - Total stop - This function stops the gate and then excludes any automatic closing cycle; to set in motion again, use either

the keypad or transmitter. Insert the safety device in [1-2]; If unused, set DIP switch to ON.

10 OFF Limit switch slowing activated

DIP-SWITCH 4

1 ON - Closing only – with command device connected on contact 2-7 (1 OFF – deactivated)

1 OFF - Open-close – with command device connected on 2-7 (see 10-way Dip Switch 2 of the function selector) (1 ON – deactivated).

2 ON - Only opening – with command device connected on contact 2-3P (2 OFF – deactivated).

2 OFF - Partial opening – with command device connected on contact 2-3P (2 ON – deactivated).

3 ON - Optical reader deactivated; (3 OFF –activated); to program deceleration you need to activated the optical reader.

4 ON - disconnected

NOTE: make selections when motor is stopped and in the closed position.

6.5 Settings

••••

••

••

ON

ON

1234

1234

5678

910

AF

!#4



Trimmer A.C.T. =Sets the waiting time while open. Once this time has elapsed, closing automatically takes place. The waiting time
may be set from 1 to 120 seconds.

Trimmer PAR.OP. = Sets the gate’s partial opening. By pushing the partial opening button connected at 2-3P, the gate will open for
a set time between 0 and 16 seconds.

0!2/0







1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

14 - Manual code:

Pag.

6.6 Programming decelerations

15

119B U 56

1.0

So as to fully meet the compliance requirements established by European Standards EN 12445 and EN 12453 on matters concerning
maximum impact forces, BX-74/78 is set up for deceleration at 50 cm from the opening and closing endpoints. When installing all you
need to do is program the gate operation as follows:

Before proceeding, set all the DIP SWITCHES to OFF (10-way Dip Switches)

a) - Set Dip Switch 4, 7, 8 and 9 to ON (10-way Dip Switch) and Dip Switch 3 e to OFF (4-way dip-switch, optical reader);
b) - press CH1 until the red LED starts fl ashing (after about 3 secs). After which, the gate will fully open and close.
c) - when the led stays on, this means the programming procedure is fi nished;

d) - reset the DIP SWITCHES to the previous setting, which is determined by the selection of functions (see parag. 6.4 on p. 14).

“DIP-SWITCH 10”

a)

“DIP-SWITCH 4”

b)

910

5678

34

c)

d)

34

5678

910

ENGLISH

The decelerated gate operation speed may be changed by simply pressing CH1 (to reduce it) or CH2 (to increase it) while the
operator is decelerating.

NOTE: When the card is initially activated, the PROG LED will fl ash rapidly, and in so doing signalling that the card is not programmed;
once programmed the LED will remain off.

To exclude decelerations, set Dip Switch 10 to ON.

If power is cut off during gate closure operation and decelerations have been activated, once the power comes back on, the operator
always and for safety reasons, will perform a full, decelerated opening and closing cycle.

6.7 Modifying the Re-closing Partial Stop during opening

With BX-74/78 you can change the function of the Re-closing Partial
Stop during opening, which is connected on 2-C3.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

To activate it, do the following:

a) - Set Dip Switch 1 and 4 on ON;
b) - press CH1: the red LED will start to fl ash;
c) - when the LED stays lit up (after about 5 secs) this means that

the procedure is fi nished;
d) - reset the DIP SWITCHES to the previous setting, which is
determined by the selection of functions (see parag. 6.4 on p. 14).

CH1 = Re-closing during opening (to select)

N.B.: to go back to the default selection, follow the same procedure but
press CH2.

1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

a)

119 BU 56

:

Manual code

15 -

Pag.

b) d)

5678

34

910

CH2 = Partial Stop (default)

c)

910

5678

34

6.8 Motor torque limiter

•

• • • •• • •

16

119B U 56

1.0

To vary the motor torque, move the shown faston
(the one with the black wire) to one of the 4 posi­tions: 1 min – 4 max.

ENGLISH

•• •••• ••

,4

White









Red

Black

,4



7 Activating the radio command

Antenna

Possible output of the radio receiver’s
second channel (N.O. socket).
Socket rating: 5A-24V (d.c.).

•••• ••••

ON

1234

ON

1234

5678

910

Connect the antenna’s RG58 cable to
the apposite terminals.

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

16 - Manual code:

Pag.

•

••

•••••

Radiofrequency card

17

119B U 56

1.0

Insert the radio frequency card into the electronic card AFTER DISCONNECTING THE POWER (and disconnecting any batteries).
N.B.: the electronic card picks up the radiofrequency card on when it is running on power

AF Card

Electronic card

•

••

•••••

ENGLISH

Transmitters

CAME

CAME

TOP

TOP-432A • TOP-434A

CAME

ATOMO

AT01 • AT02

AT04

ON

1234

See instruction sheet in AF43SR radiofrequency

TOP

TOP-302A • TOP-304A

ON

1234

910

5678

card box

TOP

TOP-432NA • TOP-434NA

TOP-432S

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

119 BU 56

:

Manual code

17 -

Pag.

E

M

A

C

TAM

T432 • T434 • T438

TAM-432SA

CAME

TOUCH

TCH 4024 • TCH 4048

E

M

A

C

E

CAM

E

CAM

TWIN

TWIN2 • TWIN4

E

CAME

CAM

TFM

T132 • T134 • T138
T152 • T154 • T158

CAME

See instructions on packaging

E

M

A

C

CAME

CAME

E

M

A

C

CAME

•••••

•••

•

•

•

•

••

•

•

•••••

•••

Memorisation

18

119B U 56

1.0

- Keep the CH1 button on the electronic card pressed. The led fl ashes.

CH1 = Channel for direct

command to a function

ENGLISH

of the gearmotor’s card,
(“open only/”open-close­invert” or ”open-stop­close-stop” vommand,
depending on the choice
made on DIP switches 2
and 3).

•••••

•••

ON

1234

ON

1234

5678

910

AF

AF

CH1

LED flashing

- Press the transmitter button you wish to memorise. The LED will stay on to show memorisation has been successful.

•

•

•

•

••

•

•

ON

ON

910

5678

1234

1234

AF

LED on

T1

- Repeat the procedure for the “CH2” button associating this to another button on the transmitter.

CH2 = Channel for direct com-

mand to an auxiliary device or
for the control of two paired

•••••

•••

motors, connected to B1-B2.

ON

CH2

1234

ON

1234

5678

910

AF

T2

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

18 - Manual code:

Pag.

8 Connecting two joined motors with a single command

•••

•

•

•

•

••••

•

•

•

•

•

•••

•

•

•

•

••••

•

•

•

•

•

19

119B U 56

1.0

1) Coordinate the direction of travel of geared motors “A” and “B”, by modifying the rotation of motor “B” (see p. 11 geared motor­endstop connection)

A

A

2) Carry out the electrical connections
on the geared-motor “A” command
card as per paragraph 6.3 electrical
connections.

3) On both cards, carry out the same settings and activate the same functions (Dip Switches)

A

ON

ON

910

5678

1234

1234

B

ENGLISH

B

ON

ON

910

5678

1234

1234

4) Carry out the connections between the two command cards as per the fi gure.
Note: the (2-3P) partial opening button needs to be connected to the command card’s terminal board of the motor in question
(motor A for opening left-wards, and B for opening right-wards).

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

10 11 1 23P7C1 C3

N

L

+ED

FA

FC

F

B1

A B

1.0 01/2008 © CAME cancelli automatici s.p.a. -

ver.

A

B2

5) On the geared motor A’s command card, insert the AF radio card.

119 BU 56

Activate the radio command, using the CH2 channel (see chapter 7).

:

After memorising the code, connect contacts B1 and B2 on contacts 2 and 7.
On both cards, select the type of command (see Dip-Switches 2 and 3).

Manual code

19 -

Pag.

9 Safety instructions

20

119B U 56

1.0

Important safety instructions

This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The
manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.
Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in
motion.
Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.

ENGLISH





Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command
device out the reach of children, to prevent operator from being activated by accident.
In the event of anomalous behaviour, stop using the operator immediately.

Danger of crushing hands

Danger of crushing feet

Danger! High voltage

No transit during operation

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

119 BU 56 ver.

20 - Manual code:

Pag.

10 Maintenance

21

119B U 56

1.0

10.1 Periodic maintenance

Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells;
check that the safety devices work properly; remove any obstructions.
We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.

-To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator
inverts the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected.

-Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate move­ment.

-To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the
devices.

-In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.

ENGLISH





-Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

10.2 Trouble shooting

MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES

The gate will not
open nor close

1.0 01/2008 © CAME cancelli automatici s.p.a. -

The gate opens

ver.

but will not close

The gate closes

119 BU 56

:

but will not open

• There is no power

• The gearmotor is in release mode and the release door is open

• The transmitter’s batteries are run down

• The transmitter is broken

• The stop button is either stuck or broken

• The opening/closing button or the key selector are stuck

• Fhotocells in partial stop mode

• The photocells are engaged

• Check that the power is up

• Call assistance

• Replace batteries

• Call assistance

• Call assistance

• Call assistance

• Call assistance

• Check that photocells are clean and
in good working order

• Sensitive edge triggered

• Call assistance

• Sensitive edge triggered • Call assistance

The flasher does

Manual code

not work

21 -

Pag.

• The bulb is burnt • Call assistance

Periodic maintenance log for end-user (every 6 moths)

22

119B U 56

1.0

ENGLISH

Date Notes

Signature

10.3 Extra-ordinary maintenance

The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specia­lised firms.
N.B.: Any extraordinary maintenance must be performed by specialised technicians.

Extra-ordinary maintenance log

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________
__________________________________________________________________________________________________

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________
__________________________________________________________________________________________________

Installer’s stamp Operator name

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAM E cancelli automatici s.p.a. to notify users.

Date of job

Technician’s signature

Requester’s signature

119 BU 56 ver.

Job performed________________________________________________________________________________________
__________________________________________________________________________________________________

22 - Manual code:

Pag.

Installer’s stamp Operator name

23

119B U 56

1.0

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________
__________________________________________________________________________________________________

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________
__________________________________________________________________________________________________

11 Phasing out and disposal

CAME CANCELLI AUTOMATICI S.p.A. employs a UNI EN ISO 14001 certified and compliant environmental protection sy­stem at its plants, to ensure that environmental safeguarding.
We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations
strategies, by simply following these brief guidelines when disposing:

DISPOSING THE PACKING MATERIALS
The packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular difficulty,
by simply separating them so that they can be recycled.
Before actions it is always advisable to check the pertinent legislation where installation will take place.

DO NOT DISPOSE OF IN NATURE!

ENGLISH

DISPOSING OF THE PRODUCT
Our products are made using different types of materials. The majority of them (aluminium, plastic, iron, electric cables) can be
considered to be solid urban waste. They may be recycled at authorised firms.
Other components (electrical circuit board, remote control batteries etc.) may contain hazardous waste.
They must, thus, be removed and turned in to licensed firms for their disposal.
Before acting always check the local laws on the matter.

DO NOT DISPOSE OF IN NATURE!

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

12 Conformity declaration

MANUFACTURER’S DECLARATION OF CONFORMITY

CAME Cancelli Automatici S.p.A.

via Martiri della Libertà, 15
31030 Dosson di Casier - Treviso - ITALY
tel [phone] - fax [phone]
internet: www.came.it - e-mail: [e-mail]

Declares under its own responsibility that the equipments for automatic garage doors and gates listed below:

BX-74 / BX-78

… comply with the National Law related to the following European Directives and to the applicable parts of the

1.0 01/2008 © CAME cancelli automatici s.p.a. -

following Standards.

ver.

98/37/CE - 98/79/CE M
98/336/CEE - 92/31/CEE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
73/23/CEE - 93/68/CE LOW VOLTAGE DIRECTIVE
89/106/CEE CONSTRUCTION PRODUCTS DIRECTIVE

119 BU 56

:

ACHINERY DIRECTIVE

Pursuant annex II B of the Machinery Directive 98/37/EC

Do not use the equipment specifi ed here above, before completing the full installation

IMPORTANT WARNING!

In full compliance with the Machinery Directive 98/37/EC

MANAGING DIRECTOR

Mr. Andrea Menuzzo

EN 13241-1 EN 12635 EN 61000-6-2
EN 12453 EN 12978 EN 61000-6-3
EN 12445 EN 60335-1 EN 60204-1

Manual code

23 -

Reference code to request a true copy of the original: DDF B EN B001a

Pag.

CAME F rance S.a .

CAME France S.a.

Nanter re Ce dex -

CAME G mbh S eefel d

Seefel d

CAME Autom atism es S.a.

Marsei lle -

CAME G mbh

Korntal

CAME Autom atism os S.a.

Madri d -

CAME Ameri cas Autom ation Llc

Sunris e

CAME Autom atism os Ca talun ya S.a.

Sant Vice nc De l Hor ts -

CAME M iddle East Fzco

Dubai -

Paf - CAME

Rio D e Mou ro -

CAME P olska Sp.Zo.o

War szawa -

CAME U nited King dom L td.

Nottin gham

S.c. CAME Roma nia S.r.l .

Bucare st -

CAME B elgiu m Spr l

Lessi nes -

CAME R ussia

Moskva

CAME C ancel li A utoma tici S.p.a.

Dosso n Di Casie r

CAME N ord s .r.l.

Colog no Mo nzese

CAME S erv ice I talia S.r.l.

Dosso n Di Casie r

Assist enza Tecnica 800 295830

CAME S ud s. r.l.

Napol i

Engl ish

119B U 56

1.0

7, Rue Des Haras
Z.i. Des Hautes Patures
92737

Nanterre Cedex - FRANCE

([phone]

([phone]

CAME Gmbh Seefeld

Akazienstrasse, 9

16356

Seefeld

Bei Berlin - DEUTSCHLAND

([phone]

([phone]

CAME Automatismes S.a.
3, Rue Odette Jasse
13015

Marseille - FRANCE

([phone]

([phone]

Kornwestheimer Str. 37

Munchingen Bei Stuttgart - DEUTSCHLAND

CAME Gmbh

70825

Korntal

([phone]

([phone]

CAME Automatismos S.a.
C/juan De Mariana, N. 17-local

Madrid - SPAIN

28045

([phone]

([phone]

CAME Automatismos Catalunya S.a.
P.i. Moli Dels Frares N. 23 C/a
08620

Sant Vicenc Del Horts - SPAIN

([phone]

([phone]

Paf - CAME
Estrada Nacional 249-4 Ao Km 4,35
Cabra Figa - Trajouce
2635-047

Rio De Mouro - PORTUGAL

([phone]

South Zone - Jebel Ali Free Zone -

CAME Americas Automation Llc

1560 Sawgrass Corporate Pkwy, 4th Floor

Sunrise, FL 33323 - U.S.A

([phone]
([phone]

CAME Middle East Fzco

Po Box 17131 Warehouse N. Be02

Dubai - U.A.E.
([phone]
([phone]

CAME Polska Sp.Zo.o

Ul. Ordona 1

01-237

Warszawa - POLAND

([phone]
([phone]

([phone]

CAME United Kingdom Ltd.
Unit 3 Orchard Business Park
Town Street, Sandiacre
Nottingham - Ng10 5du - UNITED KINGDOM

Buftea, Judet Ilfov

([phone]

1.0 01/2008 © CAME cancelli automatici s.p.a.

([phone]

S.c. CAME Romania S.r.l.

B-dul Mihai Eminescu, Nr. 2, Bloc R2

Scara A, Parter, Ap. 3

Bucarest - ROMANIA

([phone]
([phone]

CAME Belgium Sprl

119 BU 56 ver.

Zoning Ouest 7
7860

Lessines - BELGIUM

([phone]

Leningradskij Prospekt, Dom 80

125190,

([phone]

CAME Russia

Pod’ezd 3, offi ce 608

Moskva - RUSSIA
([phone]
([phone]

English - Manual code:

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

CAME Cancelli Automatici S.p.a.
Via Martiri Della Libertà, 15
31030

Dosson Di Casier (Tv)

([phone]

([phone]

20093

CAME Nord s.r.l.

Piazza Castello, 16

Cologno Monzese (MI)

([phone]
([phone]

Informazioni Commerciali 800 848095
www.came.it

CAME Service Italia S.r.l.
Via Della Pace, 28
31030

Dosson Di Casier (Tv)

([phone]

([phone]

Assistenza Tecnica 800 295830

CAME Sud s.r.l.

Via F. Imparato, 198

Cm2 Lotto A/7

80146

Napoli
([phone]
([phone]