CAME BX-64B, BX-68, BX-68B, BX-64 Installation Manual

Operator

for slide gates

BX-64 / BX-64B
BX-68 / BX-68B

INSTALLATION MANUAL

EN

English

119BV85EN

p.

2

- Manual code:

119BV8 5

119 BV 85 ver.

2

04/2014 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

ITALIANITALIANENGLISH

Foreword

• This product should only be used for the purpose for which it was
explicitly designed. Any other use is considered dangerous. CAME Cancelli
Automatici S.p.A. is not liable for any damage resulting from improper,
wrongful or unreasonable use • Keep these warnings with the installation
and use manuals issued with the automation system.

Before installing

(preliminary check: in case of a negative outcome, do not proceed until you
have complied with the safety requirements)

• Check that the part you intend to automate is in good mechanical
condition, balanced and aligned, and that it opens and closes properly.
Make sure that proper mechanical stops are already in place • If the
operator will be installed at a height of less than 2.5 m from the ground
or other access level, check whether you will need any protections and/
or warnings • Any leaves fi tted with pedestrian entrances onto which you
will install an operator must have a blocking mechanism when the leaf is
in motion • Make sure that the opening of the automated leaf is not an
entrapment hazard as regards any surrounding fi xed parts • Do not mount
the operator upside down or onto any elements that may fold under its
weight. If needed, add suitable reinforcements at the points where it is
secured • Do not install onto leaves not on level ground • Check that any
lawn watering devices will not wet the operator from the bottom up.

Installation

• Carefully section o the entire site to prevent unauthorised access,
especially by minors and children • Be careful when handling operators
that weigh more than 20 kg. In case, procure the tools required for safe
gate movement • All opening commands (buttons, key selectors, magnetic
readers etc.) must be installed at least 1.85 m from the perimeter of the
area of turnstile movement, or where they cannot be reached from outside
through the turnstile. In addition, direct controls (button, touch sensitive
keys, etc.) must be installed at a height of at least 1.5 m and must not
be accessible to the public • All ‘hold-to-run’ commands must be placed
where the moving gate leaves, transit areas and driveways are completely
visible • If missing, apply a permanent label that shows the position of the
release mechanism • Before delivering to the user, check that the system
is EN 12453 (impact test) standard compliant. Make sure that the operator
has been properly adjusted and that the safety and protection devices as
well as the manual release are working properly • Where necessary and in
plain sight, apply the Warning Signs (e.g. gate plate)

Special instructions and advice for users

• Keep the gate’s area of operation clean and clear of any obstacles. Check
that there is no vegetation in the area of operation of the photocells and
that there are no obstacles in the area of operation of the operator • Do
not allow children to play with the fi xed command devices, or in the gate’s
area of operation. Keep any remote control devices (i.e. transmitters) or any
control devices away from children as well, to prevent the operator from
being activated accidentally •The operator is not designed to be used by
persons (including children) whose physical, sensorial or mental capacities
are limited, or who are lacking in experience or knowledge, unless said
persons can be supervised or given instructions regarding using the
operator by a person responsible for their safety • Frequently check the
system, to see whether any anomalies or signs of wear and tear appear
on the moving parts, on the component parts, on the securing points, on
the cables and any accessible connections. Keep any joints (i.e. hinges)
lubricated and clean, and do the same where friction may occur (i.e. slide
rails) • Perform functional tests on photocells and sensitive edges every
six months. To check that the photocells work, pass an object in front of
them during closing. If the operator reverses the direction of movement or
comes to a halt, the photocells work correctly. This is the only maintenance
operation that must be carried out while the operator is live. Ensure that the
glass on the photocells is kept clean (use a cloth slightly moistened with
water; do not use solvents or any other chemicals as these could damage
the devices) • If the system requires repairs or modifi cations, release the
operator and do not use it until safety conditions have been restored • Cut

o the power supply before releasing the operator for manual openings
and before any other operation, to prevent dangerous situations. Read the
instructions • If the power cable is damaged, it must be replaced by the
manufacturer or the technical assistance service or by a person with a
similar qualifi cation so as to prevent any risks • It is STRICTLY FORBIDDEN
for users to perform OPERATIONS THEY ARE NOT EXPLICITLY REQUIRED
AND ASKED to do in the manuals. For repairs, adjustments and extraordinary
maintenance, CONTACT THE SPECIALIST TECHNICAL SERVICE CENTRE •
On the periodic maintenance log, note down the checks you have done.

Special instructions and advice for all

• Avoid working near the hinges or moving mechanical parts • Stay clear
of the gate’s area of operation when in motion • Do not resist the direction
of movement of the gate; this may present a safety hazard • At all times
be extremely careful about dangerous points that must be indicated by
proper pictograms and/or black and yellow stripes • When using a selector
or command in ‘hold-to-run’ mode, keep checking that there are no people
in the area of operation of the moving parts. Do this until you release the
command • The gate may move at any time without warning • Always cut
the power when cleaning or performing maintenance.

Danger of hand crushing

Danger - live parts

No transit during the manoeuvre

CAUTION!

important personal safety instructions:

READ CAREFULLY!

Danger of crushing feet

#

#

p.

3

-

Manual code:

119BV8 5

119 BV 85 ver.

12

12 04/2014

© 09/2010 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

ITALIANITALIAN

ENGLISH

4.1 Operator

This product is engineered and built by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current applicable safety laws.
The operator is built partly with cast aluminium inside of which operates an irreversible, electro-mechanical gearmotor, and partly with an
ABS plastic coating inside of which there is an electronic card with a transformer .

Important! Make sure that the command and safety equipment and accessories are CAME originals; this ensures that the system is
easily operated and maintained.

4 Description

2.1 Intended use

Legend of symbols

This symbol means parts must be read carefully.

This symbol means the parts describe safety issues.

This symbol tells you which notes to notify the user.

2 Conditions of use

The BX-64/64B gearmotor is engineered to power sliding gates in homes; the BX-68/68B, however, may be also used in apartment
blocks.

Any installation and use other than that specified in this manual is forbidden.

3 Reference standards

IMPORTANT SAFETY INSTALLATION INSTRUCTIONS

WARNING: IMPROPER INSTALLATION MAY RESULT IN SERIOUS HARM. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS

THIS MANUAL IS ONLY INTENDED FOR PROFESSIONAL INSTALLERS OR OTHER COMPETENT INDIVIDUALS

2.2 Limitations to use

BX-64/64B: maximum gate weight is 400 kg.
BX-68/68B: maximum gate weight is 800 kg; for apartment blocks is 600 kg.

Came Cancelli Automatici employs an ISO 9001 certified quality management system and an ISO 14001 environmental management
system. Came entirely engineers and manufactures in Italy.
This product is compliant with: see statement of compliance.

4. 2 Technical data

BX-64 / BX-64B GEARMOTOR

Power supply to control panel: 230V A.C. 50/60 Hz
Motor power supply: 230V A.C. 50/60 Hz
Maximum draw: 2.6A
Power: 200W
Maximum Torque: 24 Nm
Reduction ratio: 1/33
Thrust: 300=N
Maximum speed: 10 m/min
Duty cycle: 30%
Protection rating : IP54
Insulation class: I
Weight: 15 kg
Condenser: 20 μF
Motor heat protection: 150°C

BX-68 GEARMOTOR / BX-68B

Power supply to control panel: 230V A.C. 50/60 Hz
Motor power supply: 230V A.C. 50/60 Hz
Power draw: 2.4A
Power: 300 W
Maximum Torque: 32 Nm
Reduction ratio: 1/33
Thrust: 800=N
Maximum speed: 10 m/min
Duty cycle: 30%
Protection rating : IP54
Insulation class: I
Weight: 15 kg
Condenser: 20 μF
Motor heat protection: 150°C

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p.

4

- Manual code:

119BV8 5

119 BV 85 ver.

2

04/2014 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

ITALIANITALIANENGLISH

4.4 Dimensions

4.3 Description of parts

5 Installation

Installation must be carried by skilled, qualified technicians in accordance with current regulations.

5. 1 Preliminary checks

Before beginning to install, the following is necessary:

• Make sure the gate is stable, and that the castor-wheels are properly greased and in good working order.

• The floor guide must be well-fastened to the ground, completely on the surface and free of any irregularities that may obstruct the gate
movement.

• The upper guide-sleds must not cause friction.

• Make sure there are opening and closing strike plates.

• Make sure that the point where the gearmotor is fastened is in an impact-free zone, and that the surface is solid;

Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, wit sectioned power source;

• Check that any connections inside the container (made for continuity purposes of the protective circuit) be fitted with extra insulation
compared to other internal conductive parts;

• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage.

1. Top cover

2. Adjustments cover carter

3. Electronic card support

4. Endstop tabs

5. ZBX6/ZBX6B electronic board

6. Front cover of electrical panel

7. Access door for releasing the gearmotor

8. Anchoring plate

9. Fastening screws

10. Fastening screw plate

11. Nut

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p.

5

-

Manual code:

119BV8 5

119 BV 85 ver.

12

12 04/2014

© 09/2010 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

ITALIANITALIAN

ENGLISH

Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current
regulations. The figure shows some examples of the tools needed by installers.

N.B. If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the
number of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations.
For connections featuring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be reconsidered
according to the total draw and actual distances. When connecting products not featured in this manual, only refer to the literature
accompanying such products.

5.3 Cable types and minimum thickness

Connection for Cable type

Cable length

1 < 10 m

Cable length

10 < 20 m

Cable length

20 < 30 m

230 V power source to control panel

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1.5 mm

2

3G x 2.5 mm

2

3G x 4 mm

2

Flashing light 2 x 0.5 mm

2

2 x 1 mm

2

2 x 1.5 mm

2

Photocell transmitters 2 x 0.5 mm

2

2 x 0.5 mm

2

2 x 0.5 mm

2

Photocell receivers 4 x 0.5 mm

2

4 x 0.5 mm

2

4 x 0.5 mm

2

Accessories power source 2 x 0.5 mm

2

2 x 0.5 mm

2

2 x 1 mm

2

Safety and command devices 2 x 0,5 mm

2

2 x 0.5 mm

2

2 x 0.5 mm

2

Antenna connection RG58 max. 10 m

5.2 Tools and equipment

1. BX-64/64B/68/68B Unit

2. Rack

3. Reception antenna

4. Flashing light

5. Key selector

6. Safety photocell

7. Cable junction pit

8. Mechanical stop plates

9. Guide sleds

10. Endstop tab

11. Sensitive edge

5. 4 Standard installation

p.

6

- Manual code:

119BV8 5

119 BV 85 ver.

2

04/2014 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

ITALIANITALIANENGLISH

- Dig a pit at the end of the gate (see measurement quotas in drawing).
Set up the necessary corrugated tubing for connections coming from the junction pit.
N.B. the number of tubes depends on the type of installation and accessories used.

The following illustrations are just examples, in that the space for securing the operator and accessories depends on the overall

measurements it varies depending on the overall measurements. It is up to the installer to choose the most suited solution.

Junction pit-box

5.5 Fastening the plate and fitting the motor assembly

Tubes for electrical cables
to pass through

- Set up the anchoring plate, by threading the bolts and tightening them with the supplied nuts and washers. Extract the pre-shaped
brackets, using a screwdriver or pliers.
Position the plate above the grille. Warning! The tubes need to be threaded through the pre-set holes.

- Prepare a foundation box that is larger than the anchoring plate and fi t it into the foundation box. The wooden form must protrude from
the ground by at least 50 cm.
Insert an iron grille into the wooden form to reinforce the concrete.