CAME BX-246 Kit User Manual

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BX SERIES

AUTOMATION SYSTEMS FOR SLIDING GATES

INSTALLATION MANUAL

BX-246

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“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

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“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

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2 Conditions of use

2.1 Intended use

The BX246 operator is designed to power sliding gates in residential and condominium settings. Do not install or use unless as otherwise shown in this manual.

2.2 Limitations to use

For intensive or condominium use: max gate weight 600kg with max gate length 18 m.

3 Reference standards

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safeguarding certification. CAME engineers and manufactures all of its products in Italy. This product complies with the following legislation: see declaration of compliance.

4 Description

4.1 Operator

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards. Guaranteed 24 months if not tampered with. The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS plastic lining which holds the electronic card, transformer and the clamp to house 2 emergency batteries.

4.2 Technical features

BX246 OPERATOR Control panel power supply: 230V A.C. 50/60Hz

Operator power supply: 24V D.C. Draw: 10 A Power: 400 W Reduction ratio: 1/33 Thrust: 700 N Max speed.: 10 m/min max. Duty cycle: intensive use Protection rating: IP54 Insulation class: I Weight: 15 kg

1.0 10/2007 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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4.3 Description of parts

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1 - Top cover 2 - Settings casing 3 - Control board support 4 - Endstop fins 5 - ZD2 electronic card 6 - Front cover to control panel 7 - Gearmotor release door 8 - Securing plate 9- Securing bolt 10- Securing screw plate 11- Nut

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4.4 Dimensions

(mm)

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure that the gate is stable, and that the castors are in good working order and properly greased.

• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the gate’s movement.

• The upper guide rails must not create any friction.

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• Make sure that there is a closing and an opening endstops.

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• Make sure that the operator is attached to a solid surface and protected from any impacts;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power supply;

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• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation compared to other internal live parts;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

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5.2 Tools and materials

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Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

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5.3 Cable list and minimum thickness

Connection Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m

Control panel power supply 230V

3G x 1,5 mm

Flashing light 2 x 0,5 mm

Photocell transmitter 2 x 0,5 mm

Photocell receiver 4 x 0,5 mm

Accessories power supply 2 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

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3G x 2,5 mm

2 x 1 mm

2 x 0.5 mm

4 x 0,5 mm

2 x 0,5 mm

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3G x 4 mm

2 x 1,5 mm

2 x 0,5 mm

4 x 0,5 mm

2 x 1 mm

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Safety and control devices 2 x 0,5 mm

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2 x 0,5 mm

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2 x 0,5 mm

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Antenna connection RG58 max. 10 m

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided with said products.

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5.4 Standard installation

1) BX246 Assembly

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2) Rack

3) Reception Antenna

4) Flashing light

5) Keyswitch selector

6) Safety photocells

7) Electric cable junction box

8) Mechanical endstops

9) Guide rails

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10) Endstop ﬁ ns

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1.0 10/2007 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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5.5 Securing the plate and installing the assembly

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The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to obstructions. It is thus up to the system installer to select the most suitable solution.

- Dig a pit to the side of the gate (see measurements from diagram). Prepare the corrugated tubes you will need when making connections coming from the shunt pit. N.B. the number of tubes depends on the type of system and the accessories you will hook up.

Conduits for electric cables

Shunt pit

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- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 50mm above ground level. Insert an iron grid inside the from box to reinforce the concrete.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

-Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed brackets using a screw driver or a set of pliers.

- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.

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- To position the plate in relation to the rack please see the measurements on the diagram.

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Fill the form box with cement and wait for at least 24 hours for it to solidify.

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- Remove the form box, ﬁ ll the pit around the cement block with soil.

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- Unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface. Insert the electric cables into the tubes until they exit about 400mm.

1.0 10/2007 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of

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scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.

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- Lift the gearmotor from the securing plate by about 5 to 10mm by using the threaded steel-levelling feet to allow any later adjustments between the pinion and the rack.

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- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best solution. Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

Weld or secure the rack to the gate along its entire length. To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps. Note: if a rack is already in place, then just adjust the pinion-to-rack distance.

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- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical

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adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.

Rack

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Levelling feet

Pinion

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vertical adjusting

Pinion

Slotted holes

horizontal adjusting

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Once adjustments are ﬁ nished, secure the assembly using the nuts and washers. Insert the cover after performing the adjustments and settings on the electronic card.

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1.0 10/2007 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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