CAME BX-10 User Manual
AUTOMATION SYSTEMS FOR SLIDING GATES
BX SERIES
INSTALLATION MANUAL
BX-10
“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”
1 Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
ENGLISH
2 Conditions of use
2.1 Intended use
The BX10 operator is designed to power sliding gates in residential and condominium settings.
Do not install or use unless as otherwise shown in this manual.
2.2 Limitations to use
For intensive or condominium use: max gate weight 800 kg with max gate length 20 m.
3 Reference standards
The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safeguarding certification. CAME engineers and manufactures all of its products in Italy.
This product complies with the following legislation: see declaration of compliance.
4 Description
4.1 Operator
This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards.
Guaranteed 24 months if not tampered with.
The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS
plastic lining which holds the electronic card and transformer
4.2 Technical features
BX-10 OPERATOR
Control panel power supply: 230V A.C. 50/60Hz
Operator power supply: 230V A.C.
Draw: 2.4A
Power: 300 W
Reduction ratio: 1/33
Thrust: 800 N
Max speed.: 10 m/min max.
Duty cycle: 30%
Protection rating: IP54
Insulation class: I
Motor’s thermo-protection: 150°
Weight: 15 kg
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
2
#
#
4.3 Description of parts
1 - Top cover
2 - Settings casing
3 - Control board support
4 - Endstop fins
5 - ZBX10 electronic card
6 - Front cover to control panel
7 - Gearmotor release door
8 - Securing plate
9- Securing bolt
10- Securing screw plate
11- Nut
1
2
3
5
11
7
2
10
4
ENGLISH
6
8
9
4.4 Dimensions
(mm)
5 Installation
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5.1 Preliminary checks
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
Before installing, do the following:
• Make sure that the gate is stable, and that the castors are in good working order and properly greased.
• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the
gate’s movement.
• The upper guide rails must not create any friction.
• Make sure that there is a closing and an opening endstops.
• Make sure that the operator is attached to a solid surface and protected from any impacts;
• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power
supply;
• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation
compared to other internal live parts;
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
damage.
3
5.2 Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.
ENGLISH
5.3 Cable list and minimum thickness
Connection Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m
Control panel power supply 230V
3G x 1,5 mm
Flashing light 2 x 0,5 mm
Photocell transmitter 2 x 0,5 mm
Photocell receiver 4 x 0,5 mm
Accessories power supply 2 x 0,5 mm
FROR CEI
20-22
CEI EN
50267-2-1
2
2
2
2
2
3G x 2,5 mm
2 x 1 mm
2 x 0.5 mm
4 x 0,5 mm
2 x 0,5 mm
2
2
2
2
2
3G x 4 mm
2 x 1,5 mm
2 x 0,5 mm
4 x 0,5 mm
2 x 1 mm
2
2
2
2
2
Safety and control devices 2 x 0,5 mm
2
2 x 0,5 mm
2
2 x 0,5 mm
2
Antenna connection RG58 max. 10 m
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of
the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power
draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided
with said products.
4
3
5.4 Standard installation
1) BX10 Assembly
5
6
2) Rack
3) Reception Antenna
4) Flashing light
5) Keyswitch selector
6) Safety photocells
7) Electric cable junction box
8) Mechanical endstops
9) Guide rails
9
6
8
10) Endstop fi ns
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
10
1
10
2
7
4
5.5 Securing the plate and installing the assembly
The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to
obstructions. It is thus up to the system installer to select the most suitable solution.
- Dig a pit to the side of the gate (see measurements from diagram).
Prepare the corrugated tubes you will need when making connections coming from the shunt pit.
N.B. the number of tubes depends on the type of system and the accessories you will hook up.
Conduits for electric
cables
Shunt pit
ENGLISH
- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 50mm above
ground level.
Insert an iron grid inside the from box to reinforce the concrete.
-Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed
brackets using a screw driver or a set of pliers.
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.
5
- To position the plate in relation to the rack please see the measurements on the diagram.
Fill the form box with cement and wait for at least 24 hours for it to solidify.
ENGLISH
- Remove the form box, fi ll the pit around the cement block with soil.
H
- Unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely
on the surface.
Insert the electric cables into the tubes until they exit about 400mm.
6
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of
scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.
ENGLISH
- Lift the gearmotor from the securing plate by about 5 to 10mm by using the threaded steel-levelling feet to allow any later
adjustments between the pinion and the rack.
- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best
solution.
Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion.
Weld or secure the rack to the gate along its entire length.
To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps.
Note: if a rack is already in place, then just adjust the pinion-to-rack distance.
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
7
- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical
adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.
Rack
Rack
ENGLISH
Levelling feet
Pinion
vertical adjusting
Pinion
Slotted holes
horizontal adjusting
Once adjustments are fi nished, secure the assembly using the nuts and washers.
Insert the cover after performing the adjustments and settings on the electronic card.
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
8
5.6 Mounting the endstop fins
Place the endstop fi ns onto the rack and secure them using a 3 mm Allen wrench. Their positioning limits the gate run.
Note: the gate schould not slam against the mechanical stop, when opening or closing.
Mechanical stop
5.7 Manually releasing the gearmotor
ENGLISH
- Insert the trilobed key into the lock, push it in and turn it clockwise ....
Trilobed key
..... open the small door and turn the release handle clockwise.
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
WARNING: opening the door will
disengage the motor (i.e. it will not
function).
To operate the motor the release mechanism must be fi rmly fastened.
Knob
9
6 Control board
6.1 General description
Use 230V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency.
Use 24V to power the command devices and accessories. Careful! The accessories cannot exceed 37W of overall power.
All connections are protected by quick-fuses – see table.
The input and output contact functions, the timing settings and users’ management, are set and viewed on the display, which is run
by software.
ENGLISH
Warning! Before a
Maximum power for 24V accessories 37 W
cting on the machinery, cut off the main power supply and disconnect any emergency batteries.
TECHNICAL INFORMATION
Power supply 230V - 50/60 Hz
Maximum power allowed 300 W
Absorption at rest 110 mA
6.2 Main components
1) Display
2) Card fuse
3) Accessory fuse
4) Line fuse
5) AF card coupling for remote control
6) RSE card coupling for paired connections
7) 230V-power signalling LED
8) Connecting terminal board
9) Transformer-connecting terminal board
FUSE TABLE ZBX10
To protect: fuse:
Control board (line) 3.15A-F
Accessories 1.6A-F
Command devices 1A-F
10) Programming buttons
11) Display lighting adjustment trimmer
12) Memory roll board connector
13) Power supply terminals
14) Motor terminals
15) Antenna terminals
16) Encoder terminals
17) Endstop terminals
9
14
9
4
13
8 8
15
16
17
12
7
11
6
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
10
2
10 1
5 3
6.3 Electrical connections
Gearmotor, endstop and encoder
Description of the standard electrical connections for left-hand installations
Opening microswitch
COM
NC
COM
NC
Closing microswitch
Orange
White
Orange
Red
Modifications to the electrical connections for right-hand installations
Orange
White
Red
230V (A.C.) motor with encoder
ENGLISH
Black
Red
%$&#&!&
567
#!0!#)4/2
Invert the gearmotor (U-V) and (FA-FC)
endstop phases.
Power supply for accessories
The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.
Terminals for powering the following accessories:
- 24V A.C. Maximum allowed power: 37W
%$&#&!&
567
#!0!#)4/2
Cable lug with bolt and washer for connecting to earth.
230V (A.C.) Power, 50/60Hz
frequency
+
-
.
,
11
Loading...