Calphalon 8353 User Manual
1. Do not store or use gasoline or other flammable
TM
Use &Use &
Use &Use &
Care ManualCare Manual
Care ManualCare Manual
This owner’s manual is intended for the Calphalon Grill.For Customer Service, call 1-800-251-7558
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE. FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY LOSS.
•FOR HOUSEHOLD OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.
!
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
•SOME PARTS MAY CONTAIN SHARP EDGES-ESPECIALLY WHERE NOTED IN THIS MANUAL!
WEAR PROTECTIVE GLOVES IF NECESSARY.
•THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR FUTURE USE.
FOR YOUR SAFETY
Model No. 8353
FOR YOUR SAFETY
vapors and liquids in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
2
I. IMPORTANT SAFEGUARDS........................................2
II. Parts List ......................................................................5
III. Assembly Instructions......................................................6
Step 1 - Unpacking the Grilll ....................................6
Step 2 - Assemble Pedestal ....................................7
Step 3 - Assemble Grill Body ...................................8
Step 4 - Install Heat Shield...........................................9
Step 5 - Install Grease Tray.........................................10
Step 6 - Assemble Handle & Side Tables.................10,
11
Step 7 - Install Burners .................................................12
Step 8 - Install Briquettes and Cooking Grids................13
Step 9 - Attach LP Cylinder............................................13
Step 10 - Leak Testing....................................................14
IV. Operating and Maintaining Your LP Gas
Grill................15
A) Gas, Cylinder, Hose and Regulator Info...................15
1) LP Hose & Regulator Assembly............................15
2) LP Gas Cylinder.....................................................15
3) Connect/ Disconnect LP Gas Cylinder...................15
B) Before Using Your Grill...............................................16
1) Selecting a Location............................................16
2) Precautions..........................................................16
3) Leak Testing...........................................................17
C) Operating the LP Gas Grill.....................................17
1) Preparation Before Cooking.................................18
2) Lighting Using Integra Spark Ignition...................18
3) Manual Lighting of the Grill..................................19
4) Check your Flame................................................20
5) Grill Cooking........................................................20
6) Roasting...............................................................20
7) End of Cooking Session......................................20
8) Turning Off Your LP Gas Grill..............................20
D) Care and Maintenance..........................................20
1) Porcelain Coated Cooking Surfaces....................21
2) Burner Maintenance.............................................21
3) Ceramic Briquettes...............................................21
4) Bottom Panel/Grease Tray ..................................21
5) Cleaning the Grill Body.........................................21
6) Preventive Maintenance.......................................21
V. Troubleshooting........................................................22
VII. Important Notice-LP Cylinder with OPD.......................24
VIII. Limited Warranty...........................................................25
IMPORTANT SAFEGUARDS
FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS. READ AND FOLLOW ALL INSTRUCTIONS
CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL.
1. WARNING! Read and follow all instructions.
2. For Household Outdoor Use Only Do Not Use Indoors or on recreational vehicles
or boats. Never use as a space heater. Not for
commerical use.
3. WARNING! To reduce the risk of serious or
fatal injury from breathing toxic fumes and from
explosion and fire as a result of leaking gas,
use only outdoors in an open area with good
ventilation. As with all conventional fuels, the
burning process consumes oxygen and
produces toxic gases, including Carbon
Monoxide. In addition, the combustion products
of such fuels, including liquefied petroleum
(LP), contain chemicals known to the state of
4. Place your Liquefied Petroleum (LP) gas grill
on a firm, level surface. Grill should be setup
away from high traffic areas and combustible
materials.
5. Locate your LP gas grill at least 10 feet away
from your house or any building. Do not use the
grill in a garage, breezeway, carport, porch, or
in any enclosed area. Do not locate this
appliance under overhead unprotected
combustible surfaces.
6. Have an ABC fire extinguisher accessible.
Never attempt to extinguish a grease fire with
water or other liquids.
California and other authorities to cause cancer,
birth defects and other reproductive harm.
©AMG 2002
7. WARNING! If your grill catches on fire:
3
DANGER! If you see, smell, or hear the hiss of
B. Do not attempt to correct the problem yourself.
WARNING! Do not operate an LP gas grill if you
18. Always inspect the gas hose and regulator assembly
before each use. Always turn the LP cylinder to the
“Off” position before inspecting parts. If the hose is cut,
damaged, or showing signs of excessive abrasion or
manufacturer, as the hose must be replaced with an
assembly specified by the manufacturer prior to further
Before lighting the LP gas grill, open
section of this
20. If any burner does not light, turn off all gas control
knobs. Leave the hood open and wait five minutes
21. If any burner goes out during operation, turn off all gas
control knobs. Open the hood and wait five minutes
22. Exercise reasonable care when using this LP gas grill.
Never leave grill unattended during use or cleaning.
23. Never allow children to operate or play near an LP gas
grill. Keep animals and bystanders out of the grill area.
24. Always turn off the LP gas cylinder at the cylinder valve
when not in use. Allow grill to cool before handling parts
Do not move an LP gas grill when in
Never touch hot surfaces. Use heat
resistant gloves, long-handled tongs, or cooking mitts
all times. The grill will become very hot. Open the
hood carefully when cooking to avoid burns from the
• If the fire involves the cylinder, leave it alone,
evacuate the area and call the fire department.
• If the fire involves one of the hoses, and you can
safely reach the propane cylinder valve, shut the
valve off by turning LP cylinder valve handle
clockwise to a full stop.
• If the fire is in the grill portion and you can safely
reach the control knobs, turn them off by turning
knobs clockwise. If you cannot safely reach the
control knobs or the LP cylinder valve, call the fire
department.
16.
escaping gas from the LP cylinder:
A. Get away from the cylinder.
C. Call your local fire department.
17.
have knowledge of or suspect a gas leak.
• If there is any type of fire that threatens either
personal safety or endangers property, call the
fire department.
8.
Check the inside body of your grill for grease buildup.
Remove excess grease to avoid a grease fire in the bowl.
Never use the grill without the Grease Tray in place.
9. WARNING! If you notice grease or other hot material
dripping from the grill onto valve, hose, or regulator, turn
off gas supply immediately. After the grill has cooled,
determine the cause and correct it. After cleaning the
valve, hose and regulator, perform a leak test before
continuing use. See Before Using Your LP Gas Grill
section of this manual for correct leak test procedures.
10. This installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1, or CAN/CGA-B149.2, Propane
Installation Code.
11. If an external electrical source is utilized, the outdoor
cooking appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical
Codes, ANSI/NFPA 70, or the Canadian Electrical Code.
CSA C22.1.
wear, do not use the LP gas grill. Contact the
use of the LP gas grill.
19. WARNING!
hood to prevent an explosion from gas build-up.
See Operation of Your LP Gas Grill
manual for correct lighting instructions.
before attempting to light.
before attempting to light.
or cleaning.
12. Keep any electrical supply cord and the fuel supply hose
away from any heated surfaces. Electric cords should be
placed away from walkways to avoid a tripping hazard.
13. Combustible materials should never be within
36 in. of the back or sides of your LP gas grill.
14. WARNING! Always Store LP Cylinders upright
and where temperatures do not exceed 125 degrees
Fahrenheit. Never store a spare or disconnected LP
cylinder under or near this LP gas grill.
15. Check the LP gas grill for gas leaks and burner
obstructions before each use.
WARNING! Do not use a flame to check for gas
leaks. See Before Using Your LP Gas Grill section of
this manual for correct leak test procedures. A clogged
burner tube can lead to a fire beneath grill.
25. WARNING!
use or hot.
26. WARNING!
at
hot air and steam trapped inside.
27. Use only the hose and regulator assembly
that is supplied with your LP gas grill and/or
specified by the manufacturer.
28. Use of this LP gas grill other than for the intended use,
or alteration of LP gas grill in any way may not be safe
and will void any warranty.
29. Never attempt to repair the LP gas grill or cylinder
yourself. Contact the manufacturer for information
regarding repairs to your grill.
30. LP gas is not natural gas. The conversion or attempted
use of natural gas in an LP unit or LP gas in a natural
gas unit is dangerous and will void your warranty.
36. Never leave an LP cylinder inside a vehicle which may
become overheated by the sun.
37. Never lean your body over the LP gas grill when lighting
it or while it is in use or hot.
38. Do not attempt to disconnect, move or alter any gas
fittings while your LP gas grill is in operation.
39. Your LP gas grill should be cleaned on a regular basis.
Refer to Care and Maintenance section in this manual.
31. Do not use charcoal in an LP gas grill. Do not use
aerosols or store flammable liquids or materials near this
LP gas grill.
32. WARNING! Do not wear loose clothing (example:
hanging shirt tails, clothing with frills, etc.) around an LP
gas grill while in use or hot.
33. Never use an LP cylinder if it shows signs of: dents,
gouges, bulges, fire damage, corrosion, leakage,
excessive rust or other forms of visual external damage;
it may be hazardous and should be checked by a
Liquefied Petroleum supplier. Do not use an LP cylinder
with a damaged valve.
34. Even though your LP cylinder may appear to be
empty, gas may still be present and the cylinder
should be transported and stored accordingly.
35. Never store an LP gas cylinder indoors (empty or filled).
If storing the gas grill indoors, disconnect LP gas cylinder
and store it outdoors out of the reach of children.
40. This LP gas grill is not designed to be used with more
than 66% of the cooking area as a solid plate (griddle).
Full coverage of plates will cause excessive heat and
could damage the grill.
41. Never douse the grill with water when its surfaces are
hot because it may cause grease to splatter or the
porcelain cooking grids to break.
42. When not in use, the LP cylinder valve must be
turned to “Off” position.
43. Always leave the control panel cover open during use
to prevent excess heat buildup and damage to your grill.
— NOTICE —
AMG STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY
OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT
US USING OUR TOLL FREE NUMBER. THANK YOU FOR PURCHASING AN AMG PRODUCT.
1-(800)-251-7558
8 am - 5 pm E.S.T Mon. - Fri.
1-(423)-639-1171 (TELEPHONE)
1-(423)-639-2570 (FAX)
CONSUMER SERVICE DEPARTMENT
AMG
1500 INDUSTRIAL ROAD
GREENEVILLE, TN 37745 USA
www.amgproducts.com
ASSEMBLY INSTRUCTIONS
IMPORTANT! Please Read!
Please read all the instructions in this manual before beginning assembly.
Follow them in order.
PREPARATION FOR ASSEMBLY: Two People will be required for removing parts from the
carton and for some assembly. Look in the Parts List on page 5 to find the exact parts you need.
Do not throw away any packaging until you have located all the parts (Some items are already pre-
assembled on the grill).
Remove all the parts from the carton and lay them on a smooth, clean surface (You may cut
the carton, spread it out, and use it as a pad to protect part finishes).
If you have any questions which require help, contact Customer Service at 1-800-251-7558 and be
sure to mention the model number of your grill.
5
OUTDOOR ESSENTIALS
TM
CALPHALON
GRILL PARTS LIST
1. 03.4074.00
Spacer, Body
8 ea.
2. 03.4100.00
Handle
1 ea.
3. 03.4101.00
Bolt M5X15mm
3 ea.
4. 03.4102.00
Handle Spacer
1 ea.
5. 03.4103.00
Heat Indicator
1 ea.
6. 03.4104.00
Wing Nut M8
1 ea.
7. 03.4108.00
Outer Hood S Stl
1 ea.
16. 03.4125.00
Ctrl Panel Cover
1 ea.
17. 03.4126.00
Side Table Insert
4 ea.
18. 03.4127.00
Side Table Frame
2 ea.
19. 03.4128.00
Table Insert
2 ea.
20. 03.4129.00
Bolt M6 X 30 mm
8 ea.
21. 03.4130.00
Heat Shield
1 ea.
22. 03.4131.00
Pedestal L & R
2 ea.
31. 03.6010.00
Screw, 1/2”
X ea.
32. 03.6011.00
Foil Pan
1 ea.
33. 03.6012.00
Grease Tray
1 ea.
34. 03.6039.00
Grill Gas Burner
3 ea.
35. 03.6042.01
Electrode/Collector
3 ea.
36. 03.6095.05
Ceramic BriquetteTray
2 ea.
37. 03.6208.00
Bolt M6 X 15mm
8 ea. Black
8. 03.4109.00
Inner Hood Aluminum
1 ea.
9. 03.4110.00
Rt Side End Cap
1 ea.
10. 03.4111.00
L. Side End Cap
1 ea.
11. 03.4112.00
Bowl Assembly
1 ea.
12. 03.4121.00
Control Panel
1 ea.
13. 03.4122.00
Gas Manifold
1 ea.
14. 03.4123.00
Knob
3 ea.
23. 03.4132.00
Cooking Grid
3 ea.
24. 03.4133.00
Pedestal Base
1 ea.
25. 03.4134.00
Match Wire-Holder
1 ea.
26. 03.4135.00
Cylinder Retaining Wire
1 ea.
27. 03.5012.00
Cotter Pin 1.6” L.
3 ea.
28. 03.5043.00
Caster Assy
4 ea.
29. 03.5073.00
Hex Nut, M6
4 ea.
38. 03.6237.00
Bolt M5 X 10mm
3 ea. Black
15. 03.4124.00
Magnet 10X2 mm
1 ea.
30. 03.5854.01
Gas Regulator
1 ea.
Assembly Instructions
6
Step 1 - Unpacking the Grill
•Open the Carton
•Cut the sides of your carton
and fold down as shown.
•Remove The contents from the grill.
•Remove all packing materials from
inside the grill.
•Set the Grill Body aside for later use.
•Use the Packing Blocks to support
the grill until ready to assemble.
NOTICE: Be careful and do not set the
Grill Body on the Manifold Extension.
Bending or damaging this connection
can make the grill unusable.
STEP 2 - Assemble the Pedestal
•With Base upside
down, screw Caster
Assembly (Item 28) into
Caster mounting hole.
Rotate clockwise to tighten.
•Place Base right side up.
•Using Locating Bolts, position half of
the Pedestal onto Base and secure into
place with 2 M6 X15 bolts as shown. No
nuts are required.
•Assemble other half of Pedestal to Base.
(Item 37)
M6 X 15mm
Actual Size
6 Pcs.
8
Step 2 - Continued
•Attach Cylinder Retaining Wire
(Item 26) through hole in back
of Pedestal as shown in detail.
STEP 3 - Assemble the Grill Body
•CAUTION: TWO PEOPLE REQUIRED!
•Make sure contents of grill have
been removed for easy lifting.
•Place Body on Pedestal.
•Note: The Regulator and Hose
should be hanging down inside the
pedestal.
•Carefully Open Hood
Caution:
Do not leave grill unattended until
bolts are secured.
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