Calculated Industries 5065 User Manual

E

LECTRICALC

®

P

RO

NEC®COMPLIANT

UPDATEABLE ELECTRICAL CODE CALCULATOR

Model 5065

User’s Guide

The

ElectriCalc®Pro

is an invaluable
calculator for today’s busy electrical
professional. Unlike a regular calculator, it
has intuitively labeled “electrical keys” and
conforms to the 2005 (and 2002, 1999,

1996) and future

National Electrical

Codes

, allowing you to solve Code-relat­ed problems quickly and accurately. The
most common NEC tables are now at
your fingertips!

An important feature of the

ElectriCalc Pro

is that it is programmed to accept future
NEC changes, allowing you to convenient­ly install future Code editions in a few sim­ple steps.

Introducing the

ElectriCalc®Pro

Now NEC®-Updateable!

The

ElectriCalc Pro

instantly solves for

the following:

• Kirchhoff’s Law

• Ohm’s Law

• Volts, Amps, Volt-Amps, Watts, kVA,

kW, PF%, EFF%, and Resistance

• Copper or Aluminum Wire Sizes

• Parallel and Derated Wire Sizes

• Voltage Drop Wire Sizes, % and

Actual Voltage Drops, Voltage
Drop Distances and Wire Resis­tances

• Kilowatt hours and BTU’s

• Parallel Resistance

• Grounding Conductors Sizes

• Motor Full-Load Amps

• Overload Protection Sizes

• NEMA Starter Sizes

• Conduit Sizes

• And much more!

Table of Contents

Key Definitions . . . . . . . . . . . . . . . . . . . .1

Preference Settings . . . . . . . . . . . . . . . .21

Default Settings . . . . . . . . . . . . . . . . . .22

Basic Math Operations . . . . . . . . . . . . . .23

Percent Calculations . . . . . . . . . . . . . . .23

Memory Operations . . . . . . . . . . . . . . . .24

Kirchhoff’s Law . . . . . . . . . . . . . . . . . . .26

Ohm’s Law . . . . . . . . . . . . . . . . . . . . . .29

Motor Horsepower . . . . . . . . . . . . . . . .31

Ampacity Wire Sizing . . . . . . . . . . . . . .34

Voltage Drop . . . . . . . . . . . . . . . . . . . .41

Ground Conductor Wire Size . . . . . . . . . .47

Equipment Grounding Conductor Wire Size . .

48

Fuse and Circuit Breaker Size . . . . . . . . .49

Starter Size . . . . . . . . . . . . . . . . . . . . .49

Overload Protection Size . . . . . . . . . . . .50

Conduit Size . . . . . . . . . . . . . . . . . . . . .51

Converting KW-HR and BTU . . . . . . . . . .56

Parallel Resistance . . . . . . . . . . . . . . . .57

Error Codes . . . . . . . . . . . . . . . . . . . . .58

Battery Information . . . . . . . . . . . . . . . .58

2005 NEC References . . . . . . . . . . . . . .59

Updating Future Code Revisions . . . . . . .60

Settings . . . . . . . . . . . . . . . . . . . . . . . .60

Repair and Return . . . . . . . . . . . . . . . . .61

Warranty . . . . . . . . . . . . . . . . . . . . . . .62

FCC Class B . . . . . . . . . . . . . . . . . . . . .65

Legal Notices . . . . . . . . . . . . . . . . . . . .65

Your

ElectriCalc Pro

is now updateable

for future National Electrical Code

®

editions that are updated every three
(3) years. To upgrade your unit, follow
the instructions below:

1) Purchase the NEC Update from CI

(see pricing / details from CI’s Web
site: www.calculated.com or call
1-800-854-8075). This Update is in the
form of a chip that contains the new
Code.

2) Once you receive the NEC Update

chip, you need to install it in your
ElectriCalc Pro:

a)Turn calculator off.
b)As a precaution, remove the bat-

tery (located back of calculator, top
of unit) by sliding battery door out
with your thumbnail. Set aside.

c)Using a screwdriver, pop out the

square tab located in the middle sec­tion on the back of your calculator.

d)Replace it with the new update tab

by inserting it into the slot.
e)Replace the battery door.
f) Turn calculator on. Your calculator

is now updated and ready to use.

User’s Guide — 1

Standard Calculator Functions

o —

On/Clear

Turns on power. Pressing once clears
the last entry and the display. Pressing
twice clears all non-permanent values.

O —

Off

Turns all power off. Clears the Memory
and most internal registers.

+ - x Ö =

Arithmetic operation keys.

0 1 2 3 4 5 6 7 8 9 ¥

Used for keying in numbers.

% —

Percent

Four function (+,-,x,÷) Percent key.

S v —

Reciprocal (1/x)

Finds the reciprocal of a number (e.g.,

8 S v 0.125).
B —

Back Space Function

Used to delete entries one keystroke at
a time (unlike the o function, which
deletes the entire entry).

S —

Second Function

Used with other keys to access second­ary functions.

s —

Store

Used with function keys to store values.

Displays: STOR

Key Definitions

2 — ElectriCalc Pro

r —

Recall

Recalls a value stored in a register (e.g.,
to recall voltage drop % press r v).

Displays: RCL
S + —

Pi (π)

Constant = 3.1415927

S - —

Change Sign (+/–)

Toggles the sign of the displayed value
from positive to negative or from nega­tive to positive.

S % —

x

2

Squares the displayed value.

S B —

Square Root ( )

Square Root function.

s 0 —

Cumulative Memory (M+)

Adds displayed value to Memory (e.g.,
1 0 s 0, 2 0 s 0, r 0 =

30). To subtract from Memory, you must
add a negative value to the cumulative
Memory (e.g.,1 0 s 0, 5 S -,
s 0, r 0 = 5). Clears when the
calculator is shut off.

r 0 —

Memory Recall

Displays the value saved in (M+).

r r —

Display/Clear Memory (M-R/C)

Displays and clears the value saved in
(

M+

).

S r —

Clear Memory

Clears the value saved in (M+) without
changing displayed value.

User’s Guide — 3

s 1 - 9 —

Memory Storage

When pressed after the s key, the 1
through 9 keys will store the displayed
values into non-cumulative Memory.

r 1 - 9

Recall M1 – M9.

Mode Set-up Functions

S x —

Clear All

Clears all values, including Memory.
Resets settings to default values, except
preference settings which are retained.

S Ö —

Preferences (Prefs)

Use to set default settings or modes
(see “Preference Settings”).

S 1 —

Single-Phase (1Ø)

Sets calculator to single-phase mode.

Displays: 1Ø
S 3 —

Three-Phase (3Ø)

Sets calculator to three-phase mode.
This is the default setting. Displays: 3Ø

S 2 —

Ambient Temperature (AMB°)

Permanently enters ambient tempera­ture for determining ampacity derived
wire sizes. Ambient temperature will
only change when entering a new value
or by resetting the calculator. Defaults
to 30°C (86°F). Amb will display when
the ambient temperature is other than
30°C (86°F). Displays: AMB°

(Cont’d)

4 — ElectriCalc Pro

(Cont’d)

NOTE: The temperature units can be
displayed in Celsius (°C) or Fahrenheit
(°F) by using the preference function

S Ö

.

S 4 —

Copper/Aluminum (Cu/Al)

Used to toggle between copper (de­fault) and aluminum wire types. When
the wire type is revised, any calculated
wire size will be re-calculated automati­cally. If a wire size is entered with the
wrong wire type, pressing S 4 will
change the material type without
changing the size. Displays: Al or Cu

S 5 —

Free Air (FrAir)

Sets calculator into Free Air mode,
which refers to NEC Table 310-17 for
wire size calculations. Displays: FrAir

S 6 —

60°C Wire Insulation

Sets calculator to 60°C wire insulation
type for wire size calculations. This is
the default setting. Displays: 60

S 7 —

75°C Wire Insulation

Sets calculator to 75°C insulation type
for wire size calculations. Displays: 75

S 9 —

90°C Wire Insulation

Sets calculator to 90°C insulation type
for wire size calculations. Displays: 90

User’s Guide — 5

Electrical Functions

K —

kilo-

This key is used with Watts, Amps,
Volts, and Volt-amps keys to identify
“kilo-” values.

S K —

milli-

This key sequence is used with Watts,
Amps, Volts, and Volt-amps keys to
identify “milli-” values.

A —

Amps

Enters or calculates Amps (using Volts
and VA or Watts). Displays: AMPS,

KAMP or mAMP

U

— Volts

Enters or calculates Volts (using Amps,
HPth, and VA or Watts). Default value is
240 Volts. Displays: VOLT, KV, or mV

V —

Volt-Amps

Enters or calculates Volt-amps (using
Amps, Volts and Horsepower or Watts).

Displays: VA, KVA, or mVA
W —

Watts

Enters or calculates Watts (using Amps,
Volts, and VA or Horsepower).

Displays: WATT, KW, or mW
S A —

DC Amps (Idc)

Enters or calculates DC Amps (using DC
Volts and Resistance). Displays: Idc

6 — ElectriCalc Pro

S U —

DC Volts (Vdc)

Enters or calculates DC Volts (using DC
Amps and Resistance). Displays: Vdc

S V —

DC Resistance (R)

Calculates and displays DC resistance
in Ohms (using DC V olts and DC Amps).

Displays: R
S W —

Power Factor (PF%)

Enters or calculates power factor per­centage (based on Watts and VA). De­faults to 100%. Entered or calculated
power factors greater than 100% will
result in an error. Displays: PF%

H —

Horsepower (Theoretical)

Enters or calculates theoretical Horse­power (based on Amps, VA, Watts,
efficiency%, PF%, and/or Volts). 1.0
HPth correlates to 746 Watts at 100%
efficiency. Displays: HPth

S H —

Efficiency (Eff%)

Enters or calculates the percent ratio
between real power (Watts) and theoreti­cal Horsepower. Default: 100%. Entered
or calculated efficiencies greater than
100% will result in an error.

Displays: EFF%
S ¥ —

Kilowatt–Hours to BTU

(Kw-hr

©

Btu)

Calculate BTU (British
Thermal Unit) based on an entered
Kilowatt-Hour value. Displays: KW-H

User’s Guide — 7

S = —

BTU to Kilowatt–Hours

(Btu

©

Kw-hr)

Calculate Kilowatt-Hours
based on an entered BTU (British
Thermal Unit) value. Displays: BTU

S s —

Parallel Resistance

(Par Res)

Calculate total resistance
based on an entered series of resist­ance values. Displays: P-RS

Motor Horsepower Functions

The

ElectriCalc Pro

can be used to
determine motor full-load current (Amps)
based on entries for motor Horsepower
(HPmotor), Phase and Voltage.

You can also find an equivalent motor
Horsepower if you have entered V oltage
and full load current values. Only HP
motor and Voltage entries as defined by
NEC Tables 430-247, 430-248 and 430­250 can be used to determine motor
loads.

S 8 —

Induction/Synchronous/DC

Motor Toggle (Ind/Sync/DC)

Toggles between induction, synchronous,
and direct current motor types. Displays:
IND (induction - default), SYNC(synchro-
nous) or DC (direct current).

h —

Motor Horsepower

Enters or calculates motor Horsepower.

Displays: IND HP (induction – default),
SYNC HP (synchronous) or DC HP

(direct current).

8 — ElectriCalc Pro

Ampacity Tables

The

ElectriCalc Pro

uses NEC Table
310-16 (310-17 for Free Air) to find wire
sizes and ampacity ratings of wires.
The calculator uses the following data
to calculate wire size: 1) insulation
temperature rating (60°C, 75°C and
90°C); 2) wire material (copper or
aluminum); and 3) ambient temperature.
Standard AWG wire sizes and Circular
Mils are used by the

ElectriCalc Pro

.
Wire size entries less than or equal to
2000 are accepted as AWG wire sizes;
entries greater than 2000 are accepted
as Circular Mil entries and display the
corresponding AWG wire size. Entries
must match the standard wire sizes or
Circular Mils; otherwise, “nonE” will be
displayed (Invalid entry).

NOTE: 1/0, 2/0, 3/0 and 4/0 wires are
entered using the

0

key (e.g., 0, 00,

000 and 0000).

w —

Wire Size/Ampacity

Enters or calculates wire size based on
ampacity and Voltage drop, if a Voltage
drop length has been entered.

♦

First Press

If a wire length has been entered, the
first press will show the larger of the
ampacity or voltage drop derived wire
size. The calculator will use the larger
value when calculations require a wire
size. If no Voltage drop length has been
entered, the calculator will display the
calculated ampacity rated wire size.

User’s Guide — 9

♦

Second Press

If a wire length has been entered, the sec­ond press displays the smaller of the two
wire sizes. If not solving for Voltage drop
wire size, then displays the maximum
ampacity.

♦

Third Press

Displays the wire size in Circular Mils.

Displays: CMIL

♦

Fourth Press

If a wire length has been entered, displays
the minimum wire ampacity rating. If no
wire length has been entered, displays the
NEC table referenced for the calculation.

Displays: NEC 310.16
S w —

125% Ampacity

Used for motor wire sizing when the wire
must not exceed 80% of its rated ampacity
(125%A). This keystroke calculates wire
size based on 125% of the entered or cal­culated Amps value. Displays: 125%

P —

Parallel Size

Used to find the size of parallel conductors
using amperage and an entered quantity of
wires. Parallel wire size calculations small­er than 1/0 are displayed as “none” (display
shows “nonE”) as the NEC does not allow
parallel wire runs smaller than 1/0.

♦

First Press

When preceded by a number, calcu­lates the applicable wire size for that
quantity of wires in parallel.

Displays: PAR WIRE SIZE

(Cont’d)

10 — ElectriCalc Pro

(Cont’d)

♦

Second Press

Displays the maximum adjusted ampacity
of the calculated parallel wire size.

Displays: WIRE A

NOTE: No adjustments are made for

deration.

S P —

Derated Wire Size (D/R Size)

Used to calculate derated wire sizes
and allowable ampacity based on the
entered quantity of wires, NEC Table
310-16 and NEC Table 310-15(b)(2)(a).
Derated wire sizes are not calculated
when there are less than four wires, or
when the unit is in Free Air mode.

♦

First Press

Calculates the derated wire size, if you
have entered the number of wires, for
example, 4 S P

Displays: D/R WIRE SIZE

♦

Second Press

Displays the maximum adjusted am­pacity of the derated wire size.

Displays: D/R WIRE A

♦

Third Press

Displays the derated adjustment factor
per the NEC Table 310-15(b)(2)(a).

Displays: ADJ %

♦

Fourth Press

Displays the NEC table referenced for
the calculation. Displays: NEC 310.15

User’s Guide — 11

Voltage Drop Solutions

The

ElectriCalc Pro

will calculate
maximum lengths, minimum wire sizes
or actual voltage drops given the other
two values. Voltage drop solutions are
based on the DC resistance values
found in NEC Chapter 9, Table 8.

NOTE: Voltage drop solutions may vary
slightly from actual AC circuit values as
the calculator does not incorporate
factors such as inductive reactance,
skin effect, raceway material, etc.

v —

Percent Voltage Drop

Used to enter or calculate voltage drop.
The default voltage drop is 3%. If wire size
or wire length values are not available,
“nonE” will display since the voltage drop
cannot be found.

♦

First Press

Enters a maximum allowable voltage
drop percentage (Displays: V DROP
%) or calculates actual Voltage drop
(Displays: V DROP).

♦

Second Press

Calculates actual percent Voltage drop.

Displays: V DROP %
l —

Length

Enters or calculates the length of a run
for Voltage drop calculation.

Displays: FEET or MET

NOTE: Units of length can be set to

Feet or Meters by use of the Prefer­ence function

S Ö

.

12 — ElectriCalc Pro

S l —

Wire Resistance (Wire Res)

Displays the actual resistance per
1,000 feet of the wire size in w
based on NEC Chapter 9, Table 8.

Displays: OHMS WIRE

Ground Function Keys

G —

Ground

An output-only key used to find the
grounding electrode conductor size for
AC systems based on NEC Table
250-66 and an entered or calculated
service-entrance conductor (largest
size). Only actual wire sizes are con­sidered valid entries.

♦

First Press

Calculates the copper grounding elec­trode conductor size if you have en­tered a valid wire size.

Displays: GRND CU WIRE SIZE

♦

Second Press

Displays the aluminum grounding elec­trode conductor size.

Displays: GRND AL WIRE SIZE

♦

Third Press

Displays the Circular Mil area used to
calculate the grounding electrode con­ductor size. Displays: CMIL WIRE

User’s Guide — 13

♦

Fourth Press

Displays the NEC table referenced for
the calculation. Displays: NEC 250.66

S G —

Equipment Ground (EqGrnd)

This function uses NEC Table 250-122
to calculate the minimum equipment
grounding conductor size, given an
entered amperage rating or setting for a
over-current device up line (e.g., 300
S G).

NOTE: This function deviates from the
NEC Table 250-122 in that 1250 MCM
AL is used instead of 1200 as specified
in NEC Table 250-122.

♦

First Press

Displays the copper grounding conduc­tor size for the entered Amp rating.

Displays: EQPG WIRE SIZE CU

♦

Second Press

Displays the aluminum grounding conduc­tor size. Displays: EQPG WIRE SIZE AL

♦

Third Press

Displays the NEC table referenced for
the calculation. Displays: NEC 250.122

14 — ElectriCalc Pro

Fuse/Breaker Keys

The

ElectriCalc Pro

has special keys
that automatically calculate the Amp
ratings of the following over-current
protection devices: Dual Element Fuses
(Time Delay), Single Element Fuses
(Non-Time Delay), Instantaneous Trip
Breakers (Type 1), Inverse Time
Breakers (Type 2), and Overload
Protection Devices.

These fuse and circuit breaker sizes
are derived using the “Percent of Full­Load Current” multipliers listed in NEC
Table 430-52.

You can also calculate the full Voltage
starter size for non-plugging and non­jogging duty motors based on phase,
Voltage, motor HP and NEMA table
specifications.

If a parameter is missing or invalid, the
calculator will display “nonE.”

S L —

Motor Type (M-Type)

Based on NEC Table 430-52, this key
selects the motor type used to define
the percent factors for breakers/fuses.
Once set, the motor type remains fixed
until you change it or perform a Clear All
(S x).

♦

First Press

Displays the current motor type. Note
there is no motor type in single-phase
mode.

User’s Guide — 15

♦

Second Press

In three-phase mode only, subsequent
presses of L will select and
display the next motor type from this
list: SQ-C non-B (Squirrel Cage, non-
Design B), SQ-C B (Squirrel Cage,
Design B), SYNC no codE (Synchro­nous), WND no codE (Wound Rotor).

D —

Dual Element Fuse

♦

First Press

Calculates the minimum Amp rating for
a Dual Element Fuse.

Displays: AMPS dE.

♦

Second Press

Displays the full-load current percent
multiplier used to determine fuse size.

Displays: %FLC
S D —

Single Element Fuse

(SEFuse)

♦

First Press

Displays the minimum Amp rating based
on Phase, motor type, and amperage.

Displays: AMPS SE

♦

Second Press

Displays the full-load current percent
multiplier value used to determine fuse
size. Subsequent presses repeat this
cycle. Displays: %FLC

16 — ElectriCalc Pro

S I —

Instantaneous

Trip Circuit Breaker (InsTrip)

♦

First Press

Displays the minimum Amp rating for
an Instantaneous Trip Circuit Breaker,
based on the phase, motor type, and
amperage. Displays: AMPS b1

♦

Second Press

Displays the full-load current percent
multiplier value used to determine
breaker size. Displays: %FLC

I —

Inverse Time Breaker

♦

First Press

Calculates the minimum Amp rating for
an Inverse Time Breaker, based on the
phase, motor type, and amperage.

Displays: AMPS b2

♦

Second Press

Displays the full-load current percent
multiplier value used to determine
breaker size. Displays: %FLC

L —

Overload Protection

♦

First Press

Displays the overload amperage require­ment based on the full-load current shown
on the motor nameplate. Multiplies the
entered motor nameplate full-load current
(stored in the A registers) by 115% or
the value you enter.

User’s Guide — 17

Conforms to NEC Section 430-32 (a)(1)
value of 115% unless you enter another
value. For example, entering 125 L
would calculate overload protection
based on 125% of the entered amperage.

Displays: AMPS ol

♦

Second Press

Displays the full-load current percent
multiplier value used to determine the
overload current protection size. Sub­sequent presses of L repeat the
cycle. Displays: %FLC

S h —

Starter Size (Starter)

Displays the starter size (from NEMA
publication ICS 2-1988 Tables 2-327-1
and 2-327-2) based on the phase, Volt­age, and motor Horsepower settings.

Displays: STAR SIZE

NOTE: Horsepower values not identi-

fied in NEMA tables will cause the cal­culator to round up to the next larger
starter size in the table.