Burkert S030 User Manual [en, de, fr]

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques.
www.burkert.com
© 2010-2012 Bürkert SAS Operating Instructions 1208/2_EU-ML_00563875_ORIGINAL_FR
Type S030
Operating Instructions
Bedienungsanleitung Manuel d'utilisation
2
1. ABOUT THIS MANUAL ...........................................................3
2. INTENDED USE ..........................................................................5
3. BASIC SAFETY INFORMATION .........................................6
4. GENERAL INFORMATION .....................................................9
5. DESCRIPTION .......................................................................... 10
6. TECHNICAL DATA ..................................................................11
7. INSTALLATION ......................................................................... 31
8. MAINTENANCE ........................................................................ 41
9. SPARE PARTS AND ACCESSORIES ........................... 43
10. PACKAGING, TRANSPORT ............................................... 50
11. STORAGE ................................................................................... 51
12. DISPOSAL OF THE PRODUCT ....................................... 52
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1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the fitting. Please keep this manual in a safe place, accessible to all users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous situations.
• This manual must be read and understood.
Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or even death.
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attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage to the fitting or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→ Indicates a procedure to be carried out.
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2. INTENDED USE
Use of fittings S030 that does not comply with the instructions could present risks to people, nearby installations and the environment.
• The S030 fitting is intended to measure the flow rate of clean fluids in the piping thanks to its paddle wheel. The S030 fitting may be combined to an electro­nic module for displaying, monitoring or controlling the flow rate, or a transmitter fitted with a bajonett connection.
• Use this fitting in compliance with the specifications and conditions of commissioning and use given in the contractual documents, in this user manual and in the user manual for the device which is inserted into it.
• Safe and trouble-free operation of the fitting depends on its proper transport, storage and installation, as well as careful operation and maintenance.
• Only use this fitting as intended.
Restraints
Observe any existing restraints when the fitting is exported.
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3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation, use and maintenance of the devices.
• the local safety regulations for which the operating company is responsible including the staff in charge of installation and maintenance.
Danger due to high pressure in the installation. Danger due to high temperatures of the fluid. Danger due to the nature of the fluid.
Various dangerous situations
• Prevent any unintentional power supply switch-on.
• Ensure that installation and maintenance work are carried out by qualified, authorised personnel in possession of the appropriate tools.
• Guarantee a set or controlled restarting of the pro­cess, after a power supply interruption.
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Various dangerous situations
• Observe the general technical rules when installing and using the fitting.
• Use the fitting only if in perfect working order and in compliance with the instructions provided in the instruction manual.
• Do not use the fittings in PVC or PP in explosive atmospheres.
• Do not use this fitting to measure gas flow rates.
• Do not use fluid that is incompatible with the materials from which the fitting is made.
• Do not use this fitting in an environment incompatible with the materials from which it is made.
• Do not subject the fitting to mechanical loads (by placing objects on top of it or by using it as a step, for example).
• Do not make any external modifications to the device. Do not paint any part of the fitting.
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note
The fitting may be damaged by the fluid in contact with.
• Systematically check the chemical compatibility of the component materials of the fitting and the fluids likely to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorinated agents).
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4. GENERAL INFORMATION
To contact the manufacturer of the device use following address:
Bürkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL The addresses of our international branches can be found
on the Internet at: www.burkert.com
Warranty conditions
The condition governing the legal warranty is the conforming use of the S030 in observance of the operating conditions specified in this manual.
Information on the Internet
You can find the user manuals and technical data sheets regarding the type S030 at: www.burkert.com
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5. DESCRIPTION Area of application
The S030 fitting is intended to measure the flow rate of clean fluids in DN6 to DN65 pipes thanks to its paddle-wheel. It must be combined with an electronic device (indicator, flow threshold detector or transmitter) which converts the pulse
frequency due to paddle-wheel rotation. The electronic device can be removed without opening the
piping or stopping the process.
Measuring principle
The fluid flowing in the piping makes the paddle-wheel turn. The paddle-wheel rotational frequency f is proportional to the flow rate.
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6. TECHNICAL DATA Conditions of use
The fluid temperatures and pressures may be restricted by the electronic device mounted on the fitting: refer to the relevant manual.
Ambient temperature depends on the device mounted
on the S030. Refer to the relevant manual.
Pressure class PN16 (or PN40 on request) for metal
fittings. PN 10 for plastic fittings, depends on
fluid temperature, see Fig. 1.
Fluid temperature depends on the material from which
the S030 fitting and the paddle-wheel are made, see the following table.
Paddle-wheel material
Body fitting material Fluid temperature
PP • Stainless steel
• Brass
• PVDF
• PP
+0 °C...+80 °C
• PVC +0 °C...+50 °C
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Paddle-wheel material
Body fitting material Fluid temperature
PVDF • Stainless steel
• Brass
• PVDF
-15 °C...+100 °C
• PP +0 °C...+80 °C
• PVC +0 °C...+50 °C
A (Type SE30 Ex)
10
9 8 7 6 5 4 3 2 1 0
-30 -10 +10 +30 +50 +70 +90 +110
16 15 14 13 12 11
P [bar]
T [°C]
Metal
PVDF
PVDF
PVC+PP
PVC
PP
Fluid temperature
Fluid pressure
Fig. 1: Fluid pressure / temperature dependency curves
for fittings used on their own
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Conformity to the pressure directive
The S030 fitting complies with article 3 of §3 from 97/23/ CE directive.
Acc. to the 97/23/CE pressure directive, the device can only be used in the following cases (depending on max. pressure, pipe diameter and fluid):
Type of fluid Conditions
Fluid group 1 § 1.3.a only DN25 Fluid group 2 § 1.3.a DN 32
or DN > 32 and PNxDN 1000
Fluid group 1 § 1.3.b PNxDN 2000 Fluid group 2 § 1.3.b DN200
Certificates available
• Certificate 3.1
• Certificate 2.2
• Roughness certificate
• Calibration certificate
• FDA approval (with EPDM seal), S030 in stainless steel only
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General technical data
Max. Fluid viscosity 300 cSt Type of fluid Clean, neutral or slightly aggressive
Rate of solid particles in the fluid
max. 1 %
Max. particle size 0,5 mm Measurement range of the
flow rate in the pipe
0,3 to 10 m/s
Accuracy, with standard K factor
≤ ±(0.5 % of the full scale +
2.5 % of the measured value)*
Linearity ≤ ± 0,5 % of the full scale
(10 m/s)*
Repeatability ± 0,4 % of the measured value*
* determined in the following reference conditions: medium = water, water and ambient temperatures 20 °C, min. upstream and downstream distances respected, appropriate pipe dimensions.
Diameters available
The diameters available depend on the design of the S030 fitting.
Refer to the graph on page 32 to determine the appropriate DN of the pipe and fitting.
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Design of the S030 fitting connections DN available
Internal threads
DN15 to DN50
External threads acc. to G, NPT or Rc, in stainless steel or brass
DN06 to DN50
External threads acc. to SMS 1145, in stainless steel
DN25 to DN50
Weld ends, in stainless steel
DN08 to DN65
Clamp
DN08 to DN65
Flanges
DN15 to DN50
True-union
DN08 to DN50
Spigot, in PVC, PP or PVDF
DN15 to DN50
Materials
Sensor holder
Paddle-wheel
Axis
Seal
Body
Fig. 2: Sectional drawing of the S030 fitting
Component Material
Seal FKM
EPDM with FDA agreement on request
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Component Material
Body Stainless steel (316L - 1.4404)
Brass (CuZn39Pb2)
PVC, PP, PVDF Screws Stainless steel (316L - 1.4404) Paddle-wheel PVDF
PP on request Shaft and bearings Ceramics (Al
2O3
)
Table 1: Dimensions of the fittings with internal threads
acc. to G, Rc or NPT in stainless steel or brass
DN [mm] P [mm] A [mm] D [inch] L [mm] 15 34,5 84,0 G 1/2
NPT 1/2 Rc 1/2
16,0 17,0 15,0
20 32,0 94,0 G 3/4
NPT 3/4 Rc 3/4
17,0 18,3 16,3
25 32,2 104,0 G 1
NPT 1 Rc 1
23,5 18,0 18,0
32 35,8 119,0 G 1 1/4
NPT 1 1/4 Rc 1 1/4
23,5 21,0 21,0
40 39,6 129,0 G 1 1/2
NPT 1 1/2 Rc 1 1/2
23,5 20,0 19,0
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DN [mm] P [mm] A [mm] D [inch] L [mm] 50 45,7 148,5 G 2
NPT 2 Rc 2
27,5 24,0 24,0
A
L
D
P
Table 2: Dimensions of the fittings with external threads
acc. to G, NPT or Rc in stainless steel, brass, PVC or PVDF
DN [mm]P [mm]
A [mm] D [inch] [mm] L [mm]
06 29,5 90,0 G 1/4 or 1/2 - 14,0 08 29,5 90,0 1/2* M 16 x 1,5 14,0 15 34,5 84,0 G 3/4 - 11,5 20 32,0 94,0 G 1 - 13,5 25 32,2 104,0 G 1 1/4 - 14,0 32 35,8 119,0 G 1 1/2 - 18,0 40 39,6 129,0 - M 55 x 2 19,0 50 45,7 148,5 - M 64 x 2 20,0
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DN [mm]P [mm]
A [mm] D [inch] [mm] L [mm]
A
L
D
P
Table 3: Dimensions of the fittings with external threads
acc. to SMS 1145, in stainless steel
DN [mm] P [mm] A [mm] D 25 32,0 130 M 40 x 1/6 40 35,8 164 M 60 x 1/6 50 39,6 173 M 70 x 1/6
A
P
D
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Table 4: Dimensions of the fitting with weld ends acc.
to EN ISO 1127/ISO 4200, SMS 3008, BS 4825/ASME BPE and DIN 11850 Rg2, in stainless steel
DN [mm]P [mm]
A [mm] Standard D [mm] s
[mm]
08 -
-
­29,5
-
-
­90,0
EN ISO 1127 / ISO 4200 SMS 3008 ASME BPE DIN 11850 Rg2
-
-
­13,00
-
-
­1,50
15 34,5
-
­34,5
84,0
-
­84,0
EN ISO 1127 / ISO 4200 SMS 3008 ASME BPE DIN 11850 Rg2
21,30
-
­19,0
1,60
-
­1,50
20 32,0
­34,5 34,5
94,0
­84,0 84,0
EN ISO 1127 / ISO 4200 SMS 3008 ASME BPE DIN 11850 Rg2
26,9
­19,05 23,00
1,60
­1,65 1,50
25 32,2
32,0 32,0 32,0
104,0 94,0 94,0 94,00
EN ISO 1127 / ISO 4200 SMS 3008 BS 4825/ASME BPE DIN 11850 Rg2
33,70 25,00 25,40 29,00
2,00 1,20 1,65 1,50
32 35,8
­32,2 32,2
119,0
­104,0 104,0
EN ISO 1127 / ISO 4200 SMS 3008 BS 4825/ASME BPE DIN 11850 Rg2
42,40
­32,00 35,00
2,00
­1,65 1,50
40 39,6
35,8 35,8 35,8
129,0 119,0 119,0 119,0
EN ISO 1127 / ISO 4200 SMS 3008 BS 4825/ASME BPE DIN 11850 Rg2
48,30 38,00 38,10 41,00
2,00 1,20 1,65 1,50
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DN [mm]P [mm]
A [mm] Standard D [mm] s
[mm]
50 45,7
39,6 39,6 39,6
148,5 128,0 128,0 128,0
EN ISO 1127 / ISO 4200 SMS 3008 BS 4825/ASME BPE DIN 11850 Rg2
60,30 51,00 50,80 53,00
2,60 1,20 1,65 1,50
65 -
45,7 45,7
-
­147,0 147,0
-
EN ISO 1127 / ISO 4200 SMS 3008 BS 4825/ASME BPE DIN 11850 Rg2
­63,50 63,50
-
­1,60 1,65
-
A
P
s
D
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Table 5: Dimensions of the Clamp fittings in stainless
steel acc. to: a) ISO for pipes acc. to EN ISO 1127/ ISO 4200, b) SMS 3017/ISO 2852*, c) BS 4825/ASME BPE* or, d) DIN 32676
* Available with an internal roughness of Ra = 0.8 µm
DN [mm] P [mm] A [mm] Stan-
dard
D2 [mm]
D1 [mm]
D [mm]
08 -
­29,5
-
­125
a b c d
-
-
­10,0
-
-
­27,5
-
-
­34,0
15 34,5
-
­29,5
130
-
­119
a b c d
18,10
-
­16,00
27,5
-
­27,5
34,0
-
­34,0
20 32,0
­34,5 34,5
150
­119 119
a b c d
23,70
­15,75 20,00
43,5
­19,6 27,5
50,5
­25,0 34,0
25 32,2
32,0 32,0 32,0
160 129 129 136
a b c d
29,70 22,60 22,10 26,00
43,5 43,5 43,5 43,5
50,5 50,5 50,5 50,5
32 35,8
-
-
-
180
-
-
-
a b c d
38,40
-
-
-
43,5
-
-
-
50,5
-
-
-
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40 39,6
35,8 35,8 35,8
200 161 161 161
a b c d
44,30 35,60 34,80 38,00
56,5 43,5 43,5 43,5
64,0 50,5 50,5 50,5
50 45,7
39,6 39,6 39,6
230 192 192 170
a b c d
55,10 48,60 47,50 50,00
70,5 56,5 56,5 56,5
77,5 64,0 64,0 64,0
65 -
45,7 45,7
-
­216 216
-
a b c d
­60,30 60,20
-
­70,5 70,5
-
­77,5 77,5
-
D
P
2D
1D
A
Table 6: Dimensions, in mm, of the fitting with flanges
acc. to EN1092-1 (ISO PN16), ANSI B16-5­1988 or JIS 10 K in stainless steel
DN P A Stan-
dard
L Z D2 D1 D
15 34,5 130
130 152
EN ANSI JIS
23,5 4x14.0
4x15.8 4x15.0
45,0 34,9 51,0
65,0 60,3 70,0
95,0 89,0 95,0
20 32,0 150
150 178
EN ANSI JIS
28,5 4x14.0
4x15.8 4x15.0
58,0 42,9 56,0
75,0 69,8 75,0
105,0 99,0 100,0
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25 32,2 160
160 216
EN ANSI JIS
28,5 4x14.0
4x15.8 4x19.0
68.,0 50,8 67,0
85,0 79,4 90,0
115,0 108,0 125,0
32 35,8 180
180 229
EN ANSI JIS
31,0 4x18.0
4x15.8 4x19.0
78,0 63,5 76,0
100,0 88,9 100,0
140,0 117,0 135,0
40 39,6 200
200 241
EN ANSI JIS
36,0 4x18.0
4x15.8 4x19.0
88,0 73,0 81,0
110,0 98,4 105,0
150,0 127,0 140,0
50 45.7 230
230 267
EN ANSI JIS
41.0 4x18.0 4x19.0 4x19.0
102,0 92,1 96,0
125,0 120,6 120,0
165,0 152,0 155,0
A
L
D2
D1
D
Z
P
Table 7: Dimensions of the true-union fittings acc. to
DIN 8063, ASTM D 1785/76 or acc. to JIS K in PVC, DIN 16962 in PP or acc. to ISO 10931 in PVDF
* only available in PVC
DN [mm]P [mm]
A [mm] Standard A1
[mm]
A2 [mm]D [mm]
D1 [mm]
08* 29,5 122,0
-
-
DIN/ISO ASTM JIS
92
-
-
90
-
-
12,00
-
-
-
-
-
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DN [mm]P [mm]
A [mm] Standard A1
[mm]
A2 [mm]D [mm]
D1 [mm]
15 34,5 128,0
130,0 129,0
DIN/ISO ASTM JIS
96 90 20,00
21,30 18,40
43
20 32,0 144,0
145,6 145,0
DIN/ISO ASTM JIS
106 100 25,00
26,70 26,45
53
25 32,2 160,0
161,4 161,0
DIN/ISO ASTM JIS
116 110 32,00
33,40 32,55
60
32 35,8 168,0
170,0 169,0
DIN/ISO ASTM JIS
116 110 40,00
42,20 38,60
74
40 39,6 188,0
190,2 190,0
DIN/ISO ASTM JIS
127 120 50,00
48,30 48,70
83
50 45,7 212,0
213,6 213,0
DIN/ISO ASTM JIS
136 130 63,00
60,30 60,80
103
A
A1
A2
P
D
1D
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Table 8: Dimensions of the spigot fittings acc. to
DIN 8063 in PVC, acc. to DIN 16962 in PP or acc. to ISO 10931 in PVDF
DN [mm]P [mm]A [mm]
Standard L [mm] D
[mm]H [mm]
15 34,5 90
85 85
DIN 8063 DIN 16962 ISO 10931
16,5 14,0 14,0
20 17,5
20 32,0 100
92 92
DIN 8063 DIN 16962 ISO 10931
20,0 16,0 16,0
25 17,5
25 32,2 110
95 95
DIN 8063 DIN 16962 ISO 10931
23,0 18,0 18,0
32 21,5
32 35,8 110
100 100
DIN 8063 DIN 16962 ISO 10931
27,5 20,0 20,0
40 27,5
40 39,6 120
106 106
DIN 8063 DIN 16962 ISO 10931
30,0 23,0 23,0
50 31,5
50 45,7 130
110 110
DIN 8063 DIN 16962 ISO 10931
37,0 27,0 27,0
63 39,5
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DN [mm]P [mm]A [mm]
Standard L [mm] D
[mm]H [mm]
PH
D
L
A
K factors (pulse/litre)
The K factors have all been determined under the following reference conditions: fluid = water, water and room tem­peratures of 20°C, minimum upstream and downstream distances respected, appropriate pipe dimensions.
If the S030 fitting is combined with an electronic device which does not automatically convert the K factors, make the conversion using one of the following formulae:
K factor in pulse/US gallon = K factor in pulse/litre x 3.785 to obtain a flow rate value in US gallon/ time unit K factor in pulse/UK gallon = K factor in pulse/litre x 4,546 to obtain a flow rate value in UK gallon/ time unit
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Two versions of the S030 in DN15 and DN20 exist, having different K factors.
Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:
• on the bottom of the DN15 or DN20 fitting in plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
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Material Type of connections and
standard
K factors (pulse/ litre)
DN6 DN8 DN15
Stainless steel
Weld ends acc. to: SMS 3008
-
- -
BS 4825 / ASME BPE
-
- -
DIN 11850 Rg2
-
278 106
EN ISO 1127 / ISO 4200
-
- 106
External threads acc. to: SMS 1145
-
- -
G
440
278 106 Internal threads acc. to: G, Rc, NPT
-
- 106 Clamp acc. to: SMS 3017 / ISO 2852 - - ­BS 4825 / ASME BPE - - ­DIN 32676 - 278 106 ISO (pipe EN ISO 1127/
ISO 4200)
- - 106
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K factors (pulse/litre) DN15
v2
1)
DN20 DN20
v2
1)
DN25 DN32 DN40 DN50 DN65
- - - 66,9 - 31,1 19,9 11,4
- 106 74,5 66,9 49,0 31,1 19,9 11,4 74,5 106 74,5 66,9 49,0 31,1 19,9 ­74,5 66,5 - 49,0 31,8 19,8 11,4 -
- - - 66,9 - 31,1 19,9 ­74,5 66,5 - 49,0 31,8 19,8 11,4 -
74,5 66,5 - 49,0 31,8 19,8 11,4 -
- - - 66,9 - 31,1 19,9 11,4
- 106 74,5 66,9 - 31,1 19,9 11,4 74,5 106 74,5 66,9 - 31,1 19,9 ­74,5 66,5 - 49,0 31,8 19,8 11,4 -
1)
See page 27.
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Material
Type of connections and standard
K factors (pulse/ litre)
DN6 DN8 DN15
Stainless steel
Flanges acc. to: EN 1092-1 (ISO PN16)
ANSI B16-5-1998 JIS 10K
440
- 106
Brass
All 440
278 106
PVC
All 440
278 116
PP
All -
- 110
PVDF
All 440
278 118
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K factors (pulse/litre) DN15 v2
1)
DN20
DN20 v2
1)
DN25 DN32 DN40 DN50 DN65
74,5 66,5 - 49,0 31,8 19,8 11,4 -
74,5 66,5 - 49,0 31,8 19,8 11,4 ­84,7 75,3 - 52,9 28,5 17,3 10,2 ­89,9 74,2 - 52,9 28,4 17,4 10,1 ­90,3 78,0 - 57,0 31,7 19,0 10,9 -
1)
See page 27
7. INSTALLATION Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure and drain the pipe before loosening the process connections.
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danger
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the fitting.
• Stop the circulation of fluid and drain the pipe before loosening the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident pre­vention and safety relating to the use of hazardous products.
Warning
Risk of injury due to non-conforming installation.
• Fluidic installation can only be carried out by qualified and authorised personnel with the appropriate tools.
• Observe the installation instructions for the measuring device inserted into the fitting.
Risk of injury due to an uncontrolled restart.
• Ensure that the restart of the installation is controlled after any interventions on it.
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Warning
Risk of injury if the fluid pressure/ temperature dependency is not respected.
• Take into account the fluid pressure/ temperature dependency according to the materials from which the fitting is made and to the measuring device used (see the relevant user manual).
• Comply with the Pressure Directive 97/23/EC.
→ Select an appropriate fitting regarding to the flow
velocity and the flow rate of the fluid in the piping, see the following charts:
The graph is used to determine the DN of the pipe and the fitting appropriate to the application, according to the fluid velocity and the flow rate.
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Selection example:
- Specification: if the nominal flow is 10 m
3
/h the dimen­sioning of the optimal flow rate must be contained in 2 to 3m/s
- Answer: on the chart, the intersection of flow rate and flow velocity gives the appropriate diameter, DN40 or DN50 for fittings with *.
* For fittings:
- with external threads according to SMS 1145,
- with weld-ends according to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg2
- Clamp according to SMS 3017 / ISO 2852 or BS 4825 / ASME BPE or DIN 32676
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0.1 0.3 0.5 1 3
5
10
0.01
0.02
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
m
3
/h
0.2
0.5
1
2
5
10
20
50
100
200
500
1000
2000
3000
l/min
0.3 0.5 1 3 5 10
30
m/s
fps
gpm
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
500
1000
DN65
DN50 (DN65)*
DN40 (DN50)*
DN32 (DN40)*
DN25 (DN32)*
DN20 (DN25)*
DN15 (DN15 or DN20)*
DN08
DN06
flow rate
Fluid velocity
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→ Install the fitting on the pipe to comply with the
upstream and downstream distances defined by standard EN ISO 5167-1 (see Fig. 3).
50 x DN 5 x DN
40 x DN 5 x DN
25 x DN 5 x DN 20 x DN 5 x DN
18 x DN 5 x DN 15 x DN 5 x DN
With control valve
Pipe with 2 elbows
at 90°
Pipe with 2 elbows at 90°
in 3 dimensions
Pipe with 1 elbow at 90°
or 1 T-piece
With pipe expansion
With pipe
reduction
Fig. 3: Upstream and downstream distances depending
on the design of the pipes.
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→ Use a flow conditioner, if necessary, to obtain the best
accuracy.
→ Prevent the formation of air bubbles in the pipe (see
Fig. 4).
→ Ensure the pipe is always filled with liquid (see Fig. 5).
Correct
Correct
Incorrect
Incorrect
Direction of fluid flow
Fig. 4: Additional recommendations on installation
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38
Correct
Incorrect
Correct Incorrect
Fig. 5: Additional recommendations on installation
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Installing a fitting with weld ends
Follow the previously described general installation recommendations.
note
The seal on the fitting with weld-end connections may be damaged during welding.
→ Before welding the weld-ends, unscrew the 4 tigh-
tening screws.
→ Remove the sensor holder. → Remove the seal. → Weld the weld-ends. → After welding, correctly replace the seal in the
groove.
→ Replace the sensor holder. → Tighten the 4 screws in an alternating pattern, app-
lying a nominal tightening torque of 1,5 Nm.
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40
Installing a Clamp fitting
→ Make sure the seals are in good condition. → Place seals adapted to the process (temperature,
fluid type) in the grooves of the Clamp fitting.
→ Fix the Clamp fitting to the pipe by means of a clamp collar.
Installing a flange fitting
→ Make sure the seals are in good condition. → Place seals adapted to the process (temperature,
fluid type) in the grooves of each connection.
Make sure the seal remains in the groove while tightening the flange.
→ Tighten the flange to fix the fitting to the pipe.
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8. MAINTENANCE Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure and drain the pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the fitting.
• Stop the circulation of fluid and drain the pipe before loosening the process connections.
• Keep all easily flammable fluid or material away from the fitting.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident preven­tion and safety relating to the use of aggressive fluids.
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Warning
Risk of injury due to non-conforming maintenance.
• Maintenance must only be carried out by qualified and skilled staff with the appropriate tools.
• Ensure that the restart of the installation is controlled after any interventions.
Cleaning
note
The fitting may be damaged by the cleaning product.
• Clean the fitting with a cloth dampened with water or a detergent compatible with the materials the fitting is made of.
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9. SPARE PARTS AND ACCESSORIES
attention
Risk of injury and/or damage caused by the use of unsuitable parts.
Incorrect accessories and unsuitable spare parts may cause injuries and damage the fitting and the sur­rounding area.
• Use only original accessories and original spare parts from Bürkert.
Accessories Order code Certificate
Certificate 3.1
440 790
Certificate 2.2
440 789
Roughness certificate
444 898
Calibration certificate
550 676
FDA approval
449 788
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Two versions of the S030 in DN15 and DN20 exist, having different K factors.
Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:
• on the bottom of the DN15 or DN20 fitting in plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
Spare parts Order code
Sensor holder in stainless steel
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN06, DN08, DN15 v2 and DN20 v2
448 678
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Spare parts Order code
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 306
With PVDF paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 305
With PVDF paddle-wheel, EPDM seal, screws and certificate, inter­nal roughness =0,8 µm for DN15 (except DN15 v2 and DN20 v2) to DN65
434 149
With PVDF paddle-wheel, EPDM seal, screws and certificate, for DN06, DN08, DN15 v2 and DN20 v2
554 896
With PP paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65.
449 425
Sensor holder in brass
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN06, DN08, DN15 v2 and DN20 v2
448 677
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Spare parts Order code
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 304
With PVDF paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 303
With PP paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65.
449 866
Sensor holder in PVC
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN06, DN08, DN15 v2 and DN20 v2
448 674
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 298
With PVDF paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 297
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Spare parts Order code
With PP paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65.
443 982
Sensor holder in PP
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN15 to DN65.
432 300
With PVDF paddle-wheel, EPDM seal, screws and certificate, for DN15 to DN65.
432 299
With PP paddle-wheel, FKM seal, screws and certificate, for DN15 to DN65.
552 881
With PP paddle-wheel, EPDM seal, screws and certificate, for DN15 to DN65.
443 983
Sensor holder in PVDF
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN06, DN08, DN15 v2 and DN20 v2
448 676
With PVDF paddle-wheel, FKM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 302
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Spare parts Order code
With PVDF paddle-wheel, EPDM seal, screws and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65
432 301
Two versions of the S030 in DN15 and DN20 exist, having different K factors.
Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:
• on the bottom of the DN15 or DN20 fitting in plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
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Spare parts Order code
Set of O-rings (DN6 to DN65) for metal fittings
FKM
426 340
EPDM
426 341
Set of O-rings in FKM for plastic fittings
DN08
448 679
DN15
431 555
DN20
431 556
DN25
431 557
DN32
431 558
DN40
431 559
DN50
431 560
Set of O-rings in EPDM for plastic fittings
DN08
448 680
DN15
431 561
DN20
431 562
DN25
431 563
DN32
431 564
DN40
431 565
DN50
431 566
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50
Metal fitting
Plastic fitting
Fig. 6: Position of O-rings in an S030 fitting
10. PACKAGING, TRANSPORT
attention
Damage due to transport
• Transport may damage an insufficiently protected part.
• Transport the fitting in shock-resistant packaging and away from humidity and dirt.
• Do not expose the fitting to temperatures that may exceed the admissible storage temperature range.
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11. STORAGE
attention
Poor storage can damage the fitting.
• Store the fitting in a dry place away from dust.
• Storage temperature of the S030 fitting:
Paddle-wheel material
Body fitting material Storage
temperature
PP • Stainless steel
• Brass
• PVDF
• PP
-15 °C...+80 °C
• PVC -15 °C...+60 °C
PVDF • Stainless steel
• Brass
• PVDF
-15 °C...+100 °C
• PP -15 °C...+80 °C
• PVC -15 °C...+60 °C
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