Burnham CHG User Manual

Condensing High Efficiency
Defining the Best in Home Heating
Gas Water Boiler
Natural or LP Gas
Water Only Boiler
94+% AFUE ENERGY STAR® Certified
Cast Aluminum Heat Engine
150 - 225 MBH (2 sizes)
Fully Modulating Firing Rates
Low NOx and CO Ratings
Defining the Best in Home Heating
Here at Burnham we are passionate about our products and want to help insure your family’s comfort with the security of the Burnham Hydronics name. When you select Burnham, you’re buying more than just an appliance. Every product is crafted with the highest quality materials and components – by experts committed to delivering the absolute best performance. With Burnham products, you can count on the best craftsmanship, ingenuity, and customer service and support that the industry has to offer.
CHG “Condensing, High Efficiency, Gas” Boilers
Today’s lifestyles have created ever increasing demands for abundant supplies of comfortable space heating including radiant heat, domestic hot water, and snow melting to keep walks and driveways clear – all with the best possible efficiencies available. A condensing boiler can help ensure that all of these needs are met.
Burnham now offers the best solution for these demanding needs with a ruggedly designed, cast aluminum, condensing boiler that has efficiency ratings exceeding 94+%. The CHG boiler will meet your family’s heating needs and save you money in energy operating costs.
94+% Efficiency
Burnham CHG condensing boilers achieve 94+% efficiency through our uniquely designed heat engines. These sectional, cast aluminum designs use the heat in the exhaust gases from the boiler’s combustion process to preheat the water as it enters the boiler, thus capturing energy that otherwise would be lost.
Full Modulating Operation
Our CHG boilers are designed to automatically adjust the firing rate to match your home’s heating needs. With up to a 5-to-1 turn down ratio, a CHG boiler will continuously adjust its output to more efficiently and effectively provide the right amount of heat which further helps conserve fuel and reduce heating costs.
Potential Annual Fuel Savings
by Increasing Efficiency
Example Savings for:
150,000 Btu Boiler
Gas price at $12.00/Mcf
NOTE - When determining potential savings, all of
these factors must be considered: (1) increased efficiency
rating over previous equipment , (2) new boiler BTU rating,
(3) cost of fuel, and (4) hours per day of full operation.
What is a “condensing” boiler?
When a condensing boiler is working at its peak efficiency, the water vapor produced in the gas combustion process condenses back into water – hence the name “condens­ing” boiler. This condensation of exhaust gases releases the latent heat that is given off when water is vaporized. Together these two processes, condensation and vaporiza­tion, create the high efficiencies associated with Burnham’s CHG condensing boilers.
The “Quiet” Boiler
Through its state-of-the-art design, packaging, and unique combustion process, a CHG boiler operates so quietly that you may not even “hear” it firing, but you can see its operating sequence with a digital display mounted on the top of the boiler.
15-Year Limited Warranty
The aluminum heat engine in our CHG boilers is covered by a 15-year limited factory warranty. The purchase of an optional Burnham’s Winter Warmth Assurance program for your CHG boiler can extend our True Blue Warranty protection to include parts and labor for the entire boiler for either 5 or 10 years.
Safety with Increased Efficiency
CHG boilers use a sealed combustion system that isolates the combustion process in the boiler from the air inside your home. This design helps save energy dollars by using outside air, rather than room air you’ve already paid to heat, and assures that exhaust gases go directly outside.
In addition, the CHG boilers are designed to keep your heating system running efficiently with Annual Fuel Uti­lization Efficiencies (AFUE) of 94+% which can save you hundreds of dollars on your annual heating bill.
CHG Site Glass & Burner
The flame can be continuously modulated from an orange glow to a full blue flame.
The burner is located on the top of the heat engine forcing the heat down while the water flows upward. This allows the condensation to drain down and away from the boiler.
Cutaway view showing actual water flow path.
Supply
Manifold
Return
Manifold
Negative regulated gas valve with factory set outlet pressure.
Venturi
Variable Speed Blower
Boiler Operations
The CHG castings incorporate a multi-pass water flow with the return water entering the lower manifold and progressing upward to the sup­ply manifold. This counterflow from bottom to top provides for maximum heat transfer while the serpentine pattern offers low pressure drop. Each section’s water flow is independent with no port connections between sections. The supply and return manifolds are designed to balance the flow across all sections.
Premix Technology
CHG boilers utilize a pre-mix combustion assem­bly that includes a modulating gas valve, vari­able speed blower and a venturi to provide an optimal fuel/air mixture to a stainless steel mesh burner. Together these components accurately and efficiently help control the fully modulating combustion process which automatically adjusts the boiler’s firing rate to match your heating needs.
Domestic Hot Water
Abundant domestic hot water is available with a matching Alliance indirect-fired hot water heater. Select from several sizes to meet your specific needs. In addition, the CHG boiler control module is preset for domestic hot water priority and set point temperature.
Boiler
Horizontal
Model
Vent Max.
CHG150 55 ft. 49.5 ft. 3 in.
CHG225 55 ft. 47 ft. 4 in.
Vertical
Vent Max.
Vent
Diameter
Boiler Control Module & Outdoor Reset
The MCBA microprocessor control manages all boiler functions including supervising the com­bustion process and monitoring key operating functions. Included is a digital display that can provide detailed boiler information as well as be an invaluable service and troubleshooting tool.
The MCBA module stores set points for boiler and domestic hot water supply temperatures, and monitors supply and return water tempera­tures, flue gas temperature, the flame sensor, and the included outdoor reset. The boiler con­trol module allows for continuous modulation (firing rates) by varying the combustion fan speed.
CHG Venting
The CHG incorporates a sealed combustion system that uses outside air for combustion and the safe and proven AL29-4C stainless steel ma­terial for venting the exhaust. Both horizontal (“sidewall”) and vertical (“through-the-roof”) venting options are available.
Back View
1-1/4 Return
Ga
s
Connection
Condensate Drain
Connection
Front View
F
Vent
Adapter
4" Air
Inlet Collar
LWCO
43-3/4
Top View
22-1/4
C
B
E
D
A
HG
Right View
Temperature/
Pressure
Gauge
Relief Valv
e
1-1/4 Supply
Alternate
1-1/4 Return
Line Voltage Connections
Low Voltage
Connections
Alternate
Condensate Drain
Connection
Alternate Ga
s
Connection
RATINGS
DOE
Boiler
Model
Maximum Input
(MBH)
Minimum Input
(MBH)
Heating Capacity
(MBH)
CHG150 150,000 30,000 135,000 117,000 93.10 CHG225 225,000 56,250 202,000 176,000 94.20
I=B=R
Net Rating
(MBH) AFUE %
SPECIFICATIONS
Horizontal Venting Vertical Venting
Boiler
Model
Vent
Diameter
(inches)
Air Inlet
Diameter
(inches)
Maximum
Vent
Length
(Equiv. Ft.)
Maximum
Air Inlet
Length
(Equiv. Ft.)
Maximum
Vent
Length
(Equiv. Ft.)
Maximum
Air Inlet
Length
(Equiv. Ft.)
Water
Volume
(gal.)
CHG150 3 4 55 60 49.5 52 1.3 258 CHG225 4 4 55 60 47 52 1.1 323
DIMENSIONS
Boiler
Model ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ CHG150 23-3/8 18-3/4 8-1/8 13 3-1/2 CHG225 27 22-3/8 8-1/4 7-1/8 3
* All dimensions in inches
Approx.
Shipping
Weight
(lbs.)
STANDARD EQUIPMENT
Deluxe Insulated Jacket Circulator - Shipped Loose Pressure Temperature Gauge Drain Valve MCBA Microprocessor Control w/ Outdoor Reset (standard)
Digital Touchpad Display Panel Variable Speed Combustion Blower Negative Regulation Gas Valve Venturi Stainless Steel Mesh Burner Supply Water Temperature Sensor Return Water Temperature Sensor
© 2006 U.S. Boiler Company, Inc. - Lancaster, PA
Phone: 1-888-432-8887
www.burnham.comForm No. PL81401311000-6/06-10MS Printed in the U.S.A.
Flue Gas Temperature Sensor Flame Sensor Differential Pressure Switch High Limit LWCO and Transformer Condensate Trap Air Inlet Screen Safety Relief Valve
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