Burkert TKU001 User Manual [en, de, fr]
Type 2651, 2654, 2660, TKU 001
Stainless-steel and brass ball valves in 2-way and 3-way design
Kugelhähne aus Edelstahl und Messing in 2-Wege und 3-Wege Ausführung
Robinets à boisseau sphérique en acier inoxydable et en laiton, modèles à 2 ou 3 voies
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2008 - 2010 Bürkert Werke GmbH
Operating Instructions 1011/03_EU-ML_00805911 / Original DE
Types 2651, 2654, 2660,
TKU 001
Contents
1. OPERATING INSTRUCTIONS ...................................................................4
1.1. Symbols ..............................................................................................4
2. INTENDED USE ................................................................................................5
2.1. Restrictions ........................................................................................5
2.2. Predictable Misuse ..........................................................................5
3. BASIC SAFETY INSTRUCTIONS .............................................................6
4. GENERAL INFORMATION ...........................................................................7
4.1. Contact address ............................................................................... 7
4.2. Warranty ............................................................................................. 7
4.3. Information on the Internet ............................................................. 7
5. SYSTEM DESCRIPTION ...............................................................................7
5.1. Intended Application Area .............................................................. 7
5.2. Functions ............................................................................................ 7
6. TECHNICAL DATA ...........................................................................................8
6.1. Operating conditions ....................................................................... 8
6.2. General technical data .................................................................... 8
7. INSTALLATION ..................................................................................................9
7.1. Safety instructions ...........................................................................9
7.2. Installation in the Pipeline .............................................................10
8. OPERATION AND FUNCTION ................................................................10
8.1. Safety instructions .........................................................................10
8.2. Operation of the ball valve ...........................................................10
8.3. Functions ..........................................................................................11
9. SPARE PARTS ................................................................................................11
10. MAINTENANCE, TROUBLESHOOTING .......................................... 12
10.1. Maintenance Work .......................................................................12
11. PACKAGING, TRANSPORT, STORAGE, DISPOSAL ................ 12
english
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Types 2651, 2654, 2660,
TKU 001
Operating Instructions
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous
situations.
• The operating instructions must be read and understood.
1.1. Symbols
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or serious
injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or
death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a medium or minor
injury.
NOTE!
Warns of damage to property!
• Failure to observe the warning may result in damage to the
device or the equipment.
Indicates important additional information, tips and
recommendations.
Refers to information in these operating instructions or in
other documentation.
→ designates a procedure which you must carry out.
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Types 2651, 2654, 2660,
TKU 001
Intended Use
2. INTENDED USE
The ball valves types 2651, 2654 and 2660 (in general below as "Ball
valves") are intended for the installation to pneumatic or electric rotary
actuators. They can be used indoors as well as outdoors, in compliance
with the permissible operating conditions.
Non-intended use of the ball valves can be dangerous to
people, nearby equipment and the environment.
• The ball valves are used for shutting off media flows in a wide
range of industrial applications.
• The ball valves may be used only in conjunction with third-party
devices and components recommended and authorized by Bürkert.
• During use observe the authorised data and operating conditions
specified in the contract documents and operating instructions
as well as the range of applications described in „5.1. Intended
Application Area“.
• Correct transportation, correct storage and installation and careful use
and maintenance are essential for reliable and faultless operation.
• Use the ball valves only as intended.
2.1. Restrictions
If exporting the System/Device, observe any existing restrictions.
2.2. Predictable Misuse
• Operate the ball valves only with media which do not corrode the
housing or seal material.
• Do not physically stress the housing (e.g. by placing objects on it
or standing on it).
• Do not make any external modifications to the housing.
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Types 2651, 2654, 2660,
TKU 001
Basic Safety Instructions
3. BASIC SAFETY
INSTRUCTIONS
These safety instructions do not make allowance for any:
• Contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• Local safety regulations; the operator is responsible for observing
these regulations, also with reference to the installation personnel.
WARNING!
Unintentional activation or non-permitted impairment may
cause general hazardous situations through to physical injury.
To prevent injury, ensure that:
• The system cannot be activated unintentionally.
• Installation and repair work may be carried out by authorized
technicians only and with the appropriate tools.
• After an interruption in the power supply or fluid supply, ensure
that the process is restarted in a defined or controlled manner.
• The device may be operated only when in perfect condition and
in consideration of the operating instructions.
• The general rules of technology apply to application planning
and operation of the device.
DANGER!
Danger – high pressure!
• There is a serious risk of injury when reaching into the equipment.
• Turn off the pressure and release the pressure in the pipes
before loosening pipes and valves!
CAUTION!
The general rules of technology apply to application planning
and operation of the device!
• Failure to observe these rules may result in injuries and/or damage to the device and possibly the area around it as well.
• Observe the general rules of technology!
NOTE!
The ball valves were developed with due consideration given to
the accepted safety rules and are state-of-the-art. Nevertheless,
dangerous situations may occur.
• Operate the ball valves only when they are in perfect condition
and in accordance with the operating instructions.
Failure to observe this operating manual and its operating instructions as well as unauthorized tampering with the device release us
from any liability and also invalidate the warranty covering the device
and accessories!
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Types 2651, 2654, 2660,
TKU 001
General Information
4. GENERAL INFORMATION
4.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel.: +49 (0)7940 - 10 91 111
Fax: +49 (0)7940 - 10 91 448
E-mail: info@de.burkert.com
International
Contact addresses can be found on the final pages of the printed
operating instructions.
And also on the Internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the device is used as intended in accordance
with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type 2651, 2654, 2660
and TKU 001 can be found on the Internet at: www.burkert.com
5. SYSTEM DESCRIPTION
5.1. Intended Application Area
The ball valves are used for shutting off media flows in a wide range
of industrial applications.
They are particularly suitable for application conditions which make
high demands in the areas of thermal loads and are also suitable for
applications which use aggressive media.
5.2. Functions
The ball valves for shutting off media flows are available in different
sizes. They are equipped with a mechanical interface as per ISO 5211.
This interface is used to install a pneumatic or electric rotary actuator
to the ball valves.
On request the ball valves can be supplied complete with a
pneumatic actuator (Types 2652, 2655, 8805) or an electric
actuator (Type 8804).
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Types 2651, 2654, 2660,
TKU 001
Technical Data
6. TECHNICAL DATA
6.1. Operating conditions
Allowable temperatures
Ambient temperature: Stainless-steel housing -10 – +80 °C
Brass housing -20 – +80 °C
Medium temperature: Stainless-steel housing -10 – +100 °C
Brass housing -20 – +100 °C
Media: Aggressive, neutral, gaseous and liquid
media and vapours
Pressure ranges: 0 – 100 bar (depending on the design)
6.2. General technical data
6.2.1. Mechanical data
Housing material: Stainless steel 1.4401; Nickel-plated brass
Sealing material: PTFE
6.2.2. Pressure-temperature graphs,
2/2-way and 3/2-way ball valves
50
40
30
20
Pressure [bar]
10
0
-20 1201008060400 20 140160
Fig. 1: Pressure-temperature Graph / Brass housing
40 bar
30 bar
25 bar
16 bar
10 bar
Temperature [°C]
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Types 2651, 2654, 2660,
100 bar
63 bar
40 bar
Pressure [bar]
TKU 001
Installation
7. INSTALLATION
7.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
There is a serious risk of injury when reaching into the equipment.
• Turn off the pressure and release the pressure in the pipes before
loosening pipes and valves!
WARNING!
16 bar
0 bar
Temperature [°C]
100400
200 230
Fig. 2: Pressure-temperature Graph / Stainless-steel housing
Risk of injury due to improper installation!
Improper installation may result in injuries as well as damage to
the device and the area around it.
• This work may be carried out by authorised technicians only and
with the appropriate tools!
Risk of injury due to unintentional activation!
Hazardous situations may arise due to unintentional activation of
the system.
• Take appropriate measures to prevent the equipment from being
unintentionally activated.
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Types 2651, 2654, 2660,
TKU 001
Operation and function
7.2. Installation in the Pipeline
Procedure:
→ Check that the pipes which are to be connected to the ball valve are
on one level. This will prevent mechanical tension on the screw joint.
→ Screw the ball valve to the pipe.
→ Check that the ball valve is firmly attached to the pipe to ensure
appropriate tightness.
8. OPERATION AND FUNCTION
8.1. Safety instructions
WARNING!
Danger due to improper operation!
Improper operation may result in injuries as well as damage to the
device and the area around it.
• The operating personnel must know and have understood the
contents of the operating instructions.
• Observe the safety instructions and intended use.
• Only adequately trained personnel may operate the equipment/
the device.
8.2. Operation of the ball valve
Via the mechanical interface as per ISO 5211, the ball valves can be
connected to a pneumatic rotary actuator (e.g. Types 2050 or 2051)
or an electric rotary actuator (e.g. Types 3003, 3004 or 3005).
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Types 2651, 2654, 2660,
TKU 001
Spare parts
8.3. Functions
The ball valves are available in 2-way or 3-way design. The 3-way
designs are available with the following functions:
8.3.1. Switching positions
Ball bore T L
Position
0°
90°
Switching position
T1 T2 T3 L4
9. SPARE PARTS
CAUTION!
Risk of injury and / or damage by the use of incorrect parts!
Incorrect accessories and unsuitable spare parts may cause
injuries and damage the device and the surrounding area.
• Use original accessories and original spare parts from Bürkert
only.
Wearing part-sets for the three-part ball valve of type 2654:
Wearing part-set Order No.
Wearing part-set DN 15, VL-521 1/2" 789821
Wearing part-set DN 20, VL-501, VL-521 3/4" 789822
Wearing part-set DN 25, VL-501, VL-521 1" 789823
Wearing part-set DN 32, VL-501, VL-521 1 1/4" 789824
Wearing part-set DN 40, VL-501, VL-521 1 1/2" 789825
Wearing part-set DN 50, VL-501, VL-521 2" 789826
Wearing part-set DN 65, VL-501, VL-521 2 1/2" 789827
Wearing part-set DN 80, VL-501, VL-521 3" 789828
Wearing part-set DN 100, VL-501, VL-521 4" 789829
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