Burkert SE35 User Manual

TABLE OF CONTENTS

1 INTRODUCTION ......................................................................................................................... E-2

1.1 Unpacking and Control ................................................................................................................ E-2

1.2 About this Manual ........................................................................................................................ E-2

1.3 User's Responsibility for Safety .................................................................................................. E-2

1.4 Electromagnetic Compatibility ..................................................................................................... E-2

2 SPECIFICATION .........................................................................................................................E-3

2.1 Type Specification ....................................................................................................................... E-3

2.2 Design and Measuring Principle ................................................................................................. E-4

2.3 Dimensions Electronic housing SE35 Batch controller .............................................................. E-5

2.4 Technical Data ............................................................................................................................. E-6

3 INSTALLATION .......................................................................................................................... E-7

3.1 Installation Guidelines ................................................................................................................. E-7

3.2 Process Mounting ........................................................................................................................ E-8

3.3 General electrical connection ...................................................................................................... E-9

3.4 Electrical Wiring ........................................................................................................................... E-9

3.5 Electrical Wiring with Power Supply 230/115 VAC...................................................................E-10

4. OPERATION AND CONFIGURATION.....................................................................................E-11

4.1 Controller operating and Control elements ............................................................................... E-11

4.2 Description of the Dosing Options ............................................................................................ E-12

4.2.1. «LOC.MANU» Option......................................................................................................E-12

4.2.2. «LOC.MEM» Option ....................................................................................................... E-12

4.2.3. «MEM+MANU» Option....................................................................................................E-12

4.2.4. «EXT.MEM» Option ........................................................................................................ E-13

4.2.5. «EXT.[T]» Option ............................................................................................................ E-14

4.3 Main menu .................................................................................................................................E-15

4.3.1. Dosage in manual mode .................................................................................................E-15

4.3.2. Dosage in automatic mode ............................................................................................. E-16

4.3.3. Dosage proportional to a pulse duration ........................................................................ E-17

4.3.4. Display of flow rate and the initial preset volume during the dosage ............................ E-17

4.3.5. Pause / reset function ..................................................................................................... E-18

4.4. Calibration Menu ....................................................................................................................... E-19

4.4.1. Language.........................................................................................................................E-19

4.4.2. Measurement units ..........................................................................................................E-20

4.4.3. K-Factor ........................................................................................................................... E-20

4.4.4. Dosing options.................................................................................................................E-21

4.4.5. Overfill correction ............................................................................................................ E-23

4.4.6. Alarm ............................................................................................................................... E-23

4.4.7. Relays ..............................................................................................................................E-24

4.4.8. Totalizer ........................................................................................................................... E-26

4.5. Test Menu .................................................................................................................................. E-26

4.5.1. EXT.ACT. ........................................................................................................................ E-26

4.5.2. Check on operation of relays ..........................................................................................E-27

4.5.3. Transducer frequency readout........................................................................................E-27

5. MAINTENANCE ........................................................................................................................ E-28

5.1 Fault prompts ............................................................................................................................. E-28

5.2. Transducer maintenance...........................................................................................................E-30

5.3. Default configuration of 8035 INLINE Batch controller on delivery ..........................................E-31

5.4 Spare Parts List .........................................................................................................................E-31

BATCH CONTROLLER SE35

APPENDIX ................................................................................................................................. A-1

Flow Chart (l/min, DN in mm and m/s)........................................................................................A-1

Flow Chart (US-gallon/min, DN in inch and Ft/s) ....................................................................... A-2

8035

E-1- Ref. 419744

1 INTRODUCTION

Dear Customer,

BATCH CONTROLLER SE35

Congratulations on your purchase of our
batch controller SE35 INLINE.

Before installing or mounting this device,
please take our advice and read the entire
manual thoroughly.

This will enable you to fully profit from all of
the advantages offered by this product.

1.1 Unpacking and Control

Please verify that the product is complete
and free from any damage. The standard
delivery must include:

-1 Batch Controller electronic SE35

-1 Instruction manual SE35

-1 Instruction manual S030 Inline

Compare the type specification on the
label to the following list to ensure that
you have received the proper unit.
If there is any loss or damage, please contact
your local Bürkert subsidiary.

1.2 About this Manual

1.3 User's Responsibility for Safety

Bürkert manufactures a broad range of flow
sensors. While each of these products is
designed to operate in a wide variety of
applications, it is the user's responsibility to
select a controller model that is appropriate
for the application, install it properly, and
maintain all components. Special attention
must be paid to the chemical resistance of
the sensor against the fluids which are
directly contacting the product.

This symbol appears in the
manual to call special attention
to instructions that affect the safe

!

installation, function and use of
the product.

1.4 Electromagnetic compatibility

This device conforms to the EMC-Directive
of the European Community 89/336/EEC.
In order to comply with this directive, the
wiring instructions must be followed.

This manual does not contain any warranty
statement. Please refer to our general terms
of sale and delivery.
Only properly-trained staff should install and/
or repair this product. If difficulties
should occur at the time of installation,
please contact your nearest Bürkert sales
office for assistance.

E-2-

8035

2 SPECIFICATION

BATCH CONTROLLER SE35

2.1 Batch controller electronic SE35 Batch INLINE,

The batch controller 8035 is consisting of a S030 fitting which houses the paddle-wheel
and an electronic controller SE35, specially designed to be installed on the fitting.
Use a separate order N° for the S030 Fitting. For more informations about the fittings see
the corresponding instruction manual.

International Standard Version Cable Input Order Nr

Batch Controller SE35, Power Supply 12-30 VCC
2 totalizers, 2 relays 2 x PG 13,5 423920
Batch Controller SE35, Power Supply 115-230 VAC
2 totalizers, 2 relays 2 x PG 13,5 423926

North-America Standard Version Cable Input Order Nr

Batch Controller SE35, Power Supply 12-30 VCC
2 totalizers, 2 relays 2 x PG 13,5 423932
Batch Controller SE35, Power Supply 115-230 VAC

2 totalizers, 2 relays 2 x PG 13,5 423937

8035

E-3-

2 SPECIFICATION

2.2 Design and Measuring Principle

Design

BATCH CONTROLLER SE35

The Batch Controller SE35 Inline consists
of an electronic IP65 housing SE35 set by
quarter turn on the fitting S030. The
electronic housing integrates the electronic
board with display, programmation keys and
also a the transducer. The paddle-wheel is
mounted in the fitting.

The transducer component converts the
measured signal and displays the actual
value.The output signals are provided via
two PG 13.5.

Measuring and Dosing Principle

When liquid flows through the pipe, 4
magnets inserted in the paddle-wheel set in
rotation produce a measuring signal in the
transducer.
The frequency modulated induced voltage
is proportional to the flow velocity of the fluid.
A conversion coefficient, specific to each
pipe (size and material) enables the
conversion of this frequency into flowrate.
This coefficient (Factor-K in pulse/liter) is
available in the instruction manual of the
inline fitting (S030).

The controller electronic module SE35
Batch requires a power supply of 12...30
VDC (230/115 VAC as option).

Dosing options

Following dosing modes are available

I) Local dosing command:

a) The user enters the volume to be
measured and initiates the dosing from the
keypad. ("LOC.MANU") (§ 4.3.1)

b) Local dosing with preset volumes.
Selection of a pre-set volume and activation
of the process from the keypad.("LOC.MEM").
(§ 4.3.2)
c) Combination from "LOC.MANU" and
"LOC.MEM" options. activated from the
keyboard ("MEM+MANU") (§ 4.3.1 + § 4.3.1).

II) Remote dosing command:

a) Dosing controlled by binary inputs issued
from a PLC. Each pulse controls the dosing
of a preselected volume.("EXT.MEM") (§ 4.3.4)

b) Automatic dosing controlled by the pulse
duration. The ditributed volume is directly
proportionnal to the pulse duration ("EXT .
[T]") (§ 4.3.3)

The controller SE35 Batch is mounted on a
pipe in series with the valve. The SE35 unit
measures the flow, calculates the volumes,
and operates the valve(s) according to the
selected program (see § 4).

E-4-

8035

2 DESCRIPTION

BATCH CONTROLLER SE35

2.4 Batch Controler 8035 INLINE external dimensions (mm)

DN H

mm "
15 122 4.81
20 119 4.69
25 120 4.73
32 123 4.85
40 127 5.00
50 134 5.28

The height H is
independant from the
connection type and
material of the fitting.

Fig. 1 Batch Controler 8035 INLINE external dimensions

8035

E-5-

2 SPECIFICATION

BATCH CONTROLLER SE35

2.4 Technical Data

Pipe diameter from DN 15 to DN 50 (1/2" to 2")
Measuring range 0,3 to 10 m/s (1.0 to 32.8 ft/s)
flow range as from 3 l/min (DN15 pipe, 0.3 m/s flow velocity)
flow range as from 0.8 gpm (1/2" pipe, 1.0 ft/s flow velocity)
Plastic fitting PN10
Fluid temperature max PVC: 50 °C (132°F); PP: 80 °C (176°F); PVDF: 100 °C (212°F)
Metal fitting PN16
Fluid temperature max: 100 °C (212°F)
Ambiant temperature 0 to 60 °C (32 to 140 °F)
Storage temperature 0 to 60 °C (32 to 140 °F)
Relative humidity 80 %
Enclosure IP65

Measuring error 1.With In-line calibration (Teach-In):

≤± 0.5% o.F.S. (at 10 m/s) *

2.With standard mean K-Factor:

≤ ± (0.5% o.F.S. +2.5% o.R.) *
Linearity ≤ ± 0.5% o.F.S. (at 10 m/s) *
Repeatability 0.4% o.R. *

Display 15 x 60 mm LCD 8 digits, alphanumeric,

Sensor holder PVDF, PP, PVC, SS 316L (1.4404), Brass
Paddle-wheel PVDF
Axis and bearing ceramic
O-rings FPM
Electronics housing PC; Front plate foil polyester
Voltage supply 12...30 VDC (230 VAC power supply as option )
Binary inputs 4 inputs, 5...30 VDC

15 segments, 9 mm high

Relay output 2 relays, 3 A, 220 V, freely adjustable

(*) Under reference conditions i.e. measuring fluid water, ambient and water temperature 20°C,
applying the minimum inlet and outlet pipe straights, matched pipe dimensions.
o.F.S. = of standard Full Scale (10 m/s) - o.R. = of Reading

% max.

error

10

8
6
4
2

-2

-4

-6

-8

Measuring error % of measured value (*)

-10

0

.

5

%

o

.

F

.

S

.

+

2

.

5

%

0

.

5

%

o

.

F

.

S

.

19

2345 6 78 10

Flow velocity m/s

o

.

R

.

 with standard K-factor
 with Teach-In

m/s

Measuring error with/without Teach-In

E-6-

8035

3 INSTALLATION

BATCH CONTROLLER SE35

3.1 Installation Guidelines

The controller SE35 Batch INLINE can only be used to measure pure, liquid and

!

water-like fluids (solids content ≤ 1%, viscosity max. 300 cSt with on-line calibration).

Observe pressure-temperature dependence according to the respective fitting materials.

P

16

bar

15
14
13
12

PVC + PP

11
10

9

PVDF

8
7

6
5
4
3
2
1
0

-30

-50

Fig. 2 Pressure-Temperature-Diagram

Application range for SE35 INLINE

PVDF (PN 10)

PVC (PN 10)

PP (PN 10)

-10 +10

+30

+50 +70

+90

+110 +130

T° C

Fitting S030 installation guidelines

The pipe must be completely filled with the
liquid, i.e. air bubbles must not be present.
The flow sensor is not designed for gas flow
measurement.

The device must be protected from constant
heat radiation and other environmental
influences, such as direct exposure to
sunlight.

The recommended upstream and
downstream straight pipe length should
respect 10xD in and 3xD out.
According to pipe's design, necessary
distances can be bigger or use a flow
straightener to obtain the best accuracy.
For more information please refer to EN ISO
5167-1.

8035

The flow sensor can be installed in either
horizontal or vertical pipe.

The suitable pipe size is selected using the
diagram on the end pages. Pressure and
temperature ratings must be respected
according to to the selected fitting material.
(see fig. 2)

E-7-

3 INSTALLATION

BATCH CONTROLLER SE35

3.2 Process mounting

The flow controller electronic module SE35 Batch INLINE can be easily installed in pipes
using the specially designed fitting system S030 INLINE.

1.The fitting  must be installed into the

pipe according to the installation
specifications (see § 3.1).

2.Fasten the electronic

housing  to the
fitting using the
bayonet connection,
and turn by 30°.

Wiring instructions § 3.4

3.Tighten the electronic
housing with the screw
.

Fig. 3 Batch controller 8035 INLINE Batch mounting diagram

E-8-

8035

3 INSTALLATION

BATCH CONTROLLER SE35

3.3 General Electrical Connection

The connecting cable conducts the input/output signals and must not be installed in
combination with high voltage or high frequency carrying lines. If a combined installation
cannot be avoided, either keep a min. space of 30 cm (approx. 1 ft) or use coax cables.
When using coax cables observe faultless grounding of the shield. For normal operating
conditions, the input/output signal can be transmitted by a simple cable of 0.75 mm2 cross
section.
The power supply must be of good quality (filtered and regulated).

Note: For EMC purposes,the earth must be connected via the earth lug on the side
of the enclosure. This point must be connected locally to a good earth.

3.4 Electrical connection SE35 Batch

The connections are made via the two 13,5 cable glands.

Remove cover, pull the cable through a PG

13.5 and wire according to following pin
assignment and fig. 4:

1: Binary input 1
2: Binary input 2
3: Binary input 3
4: Binary input 4
5: Indicator lamp output (Transistor Open
Collector)
6: Common (binary inputs and outputs)
7: L+ (12...30 VDC)
8: L­9: Earth
10: Relay 2
11: Relay 2
12: Relay 1 Main valve
13: Relay 1 see § 4.4.7

Note: The driver unit supply voltage can be used for the binary inputs and the indicator
lamp output (open collector). In this case the common terminal (6) and the L- terminal (8)
should be connected together.

8035

Fig. 4 Pin assignment SE35 Batch

E-9-

Sensor connection

3 INSTALLATION

BATCH CONTROLLER SE35

3.5. Electrical Connections for a Supply Voltage of 230/115 VAC (option)

Remove the cover from the unit, the power supply board is on the bottom of the housing.
Pull the cable through a PG 13.5 cable gland and wire according to fig. 5. The other
connections will be the same as on the standard version § 3.4.

Sensor connection

Fig. 5 Connection diagram for controller 8035Batch 230V /115 V AC option

Important: The 230/115 VAC version doesn't allow the driver unit power supply to

!

be used for the binary data inputs and the indicator lamp output (open collector).

E-10-

8035

4 OPERATION

BATCH CONTROLLER SE35

The operation is classified according to three levels.

A) Display

This menu allows the user to control the dosing by the keypad (start, pause, reset, stop);
using the LCD display, he can monitor the flow rate and the initial preset volume throughout
the dosing operation. The readings of the main counter and the daily counter are displayed
within this menu. The daily counter can be set to zero.

B) Parameter Definition

This menu enables the setting of dosing parameters (languages, measurement units,
equipment, K factor, dosing option, overfill correction, alarm and relay thresholds).
Simultaneous resetting of the two counters is carried out within this menu.

C) Testing

This menu enables the user to check the binary inputs (remote control) and to simulate the
operation of the relays.
It also caters for measuring the rotation frequency of the paddle wheel.

4.1 Controller Operating and Control Elements

Choice of digit value
Steps from 0 to 9
Menu selection

Direction
downwards in
menu or
sideways for digit
selection

8035

Accept of

choosen
parameter or
adjusted value

Relay 2 (contact closed)

Relay 1(contact closed)

E-11-

4 CONFIGURATION

BATCH CONTROLLER SE35

4.2 Description of Dosing Options

Dosing options are selected within the «OPTION» sub-menu of the Calibration Menu. ( §

4.4.4.)

4.2.1. «LOC.MANU» Option»

When this option is selected, the prompt «BATCH M» is displayed within the main menu. It
enables the generation of a volume which can be defined using the keypad. (see § 4.3.1.)

4.2.2. «LOC.MEM» Option

When this option is selected, the prompt «BATCH A» is displayed within the main menu.
Generation of a volume previously entered into the memory (7 in total) from the keypad
(see § 4.3.2.).

4.2.3.»MEM+MANU» Option

When this option is selected, the prompts «BATCH M» and «BATCH A» are displayed within
the main menu.
Generation of a volume either manually or automatically. (see § 4.3.1 and § 4.3.2).

E-12-

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

4.2.4 »EXT.MEM» Option

Generation of a volume previously entered into the memory (7 in total) from a remote
position by using the binary data inputs (See § 4.2.2.). The following example describes
the various methods of connection.

L+(12...30VDC)

GND

123456789

S/S

LED

쏏

쏏

쿘

+ - 쵰

COM

PLC, switch, push button,
etc.

Batch controller
8035 INLINE

PE
GND
L+(12...30VDC)

Fig. 6 Connection to a PLC

The selection of a volume from the memory (1 to 7) is carried out by encoding the binary
data at inputs 1,2 and 3. The following table shows the logic value at each input to provide
each of the desired seven quantities:

Volume V1 V2 V3 V4 V5 V6 V7

Input 1 1 010101
Input 2 0 110011
Input 3 0 001111

1: Input enabled (switch closed)
0: Input disabled (switch open)

Input 4: Start / Pause function (from a push button, for example).

Output 5: Transistor output (open collector)
Provides Batch controller status information. For example, it can be used to feed an
indicator lamp.
The following status can be indicated:

Lamp off No dosing in progress
Lamp on Dosing in progress
Slow flashing (1 Hz) Pause in dosing operation
Rapid flashing (3.5 Hz) Alarm (problem during dosing operation)

8035

E-13-

4 CONFIGURATION

BATCH CONTROLLER SE35

4.2.5. «EXT. [T]» Option

Delvery of a volume proportional to the duration of the high level on the input 1
(see § 4.3.3.). The proportional relationship is as follows:

X = Volume = (A x t) +B A Coefficient of proportionality (/s;...)

B Offset (l;...)
t Duration of input 1 activation (ms, s;...)
X Dosing volume (l;...)

Coefficients A and B entered by the user.

Pulse specification

T

: 100 ms

min

T

: 300 s

max

Definition: 5 ms
Delay between 2 pulses: min 100 ms

Practical examples:

-  Filling cans of 5, 10 and 50 litres respectively. The following values can be entered:
A = 5 l/s
B = 0 l

The activation times for binary data input 1 for the three volumes are as follows:

Volume (l) 5 10 50
Duration (s) 1 2 10

-  Doses of chemical products as a function of required concentration. Volumes of 110,

120, 130, and 150 litres. The following values can be entered:

A = 5 l/s
B = 100 l

The activation times for binary data input 1 for the three volumes are as follows:

Volume (l) 110 120 130 150
Duration (s) 2 4 6 10

Notes:

- The activation time for the binary data input must always be lower than the actual filling

time. A margin of safety should be allowed when choosing the coefficients A and B.

- The coefficients A and B should be chosen such that the activation times for the binary

data input should be efficient. In the example , one could have choosen A = 100 l/s and
B = 0 l. The resulting activation times would be 1.1, 1.2, 1.3 and 1.5 seconds. In this case
the distributed doses would be less accurate.

E-14-

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

4.3 Main menu

Within the main menu, following readouts are available:

BATCH M

Dosing in manual mode (see § 4.3.1.).
Only available if the «LOC.MEM» or the «MEM+MANU» Options
have been selected within the Calibration menu (see § 4.4)

0......9

BATCH A

Dosing in automatic mode (see § 4.3.2.).
Only available if the «LOC.MEM» or the «MEM+MANU» have been
selected within the Calibration menu (see § 4.4)

24563 L

456 L.

Main counter using the selected measurement unit (see
Calibration menu). Zero setting within the Calibration menu.

Daily counter using the same measurement unit as the main
counter. A decimal point after the unit differentiates it from the
main counter. Zero setting by simultaneously pressing the two
keys for 3 seconds.

0......9

The following sub-routines describe the various dosing options together with the prompts
displayed within the main menu. The GREY CHARACTERS are flashing when displayed.

4.3.1.Dosing in manual mode»LOC.MEM» or «MEM+MANU» Options

Generation of a volume previously entered from the keypad.

BATCH M

ENTER

00000 L

Entering of
volume

0......9

00100 L OK Y/N

ENTER

Countdown of

*

ENTER

volume to 0

00100 L

* You can also start the dosage using
the “Start/Pause” binary data input
(see 4.2.4).

OK Y/N

ENTER

The volume must be greater than 6 pulses generated by the paddle-wheel. The entry of
a zero volume forces a return to the «BATCH M» option.
The «ALARM» prompt during a dosing operation signifies a dosing problem (see § 5.1).
During the measure of the selected volume, displaying the flow rate, pause, reset or stop
the dosing operation. (see § 4.3.4.; § 4.3.5.) are still possible.

8035

E-15-

4 CONFIGURATION

BATCH CONTROLLER SE35

4.3.2. Dosing in automatic mode («LOC.MEM», «MEM+MANU», or «EXT.MEM» Options)

Generation of the volume from one of the 7 values previously entered into the memory.
The selected volume can be initiated either from the keypad or by the binary inputs.

Initiating the dosing from the keypad («LOC.MEM», «MEM+MANU» Options)

1 sec.

*

BATCH A

ENTER

V1 250 L

V2 50 L

V7 1250 L

ENTER

END

ENTER

OK Y/N

OK Y/N

* You can also start the
dosage using the “Start/
Pause” binary data input
(see 4.2.4).

ENTER

ENTER

Zero quantities (from V1 to V7) will not be displayed.

Initiating the dosing from the binary data inputs («EXT.MEM» Option)

1

2885 L

Choice of volume from
memory by encoding the
binary data inputs 1, 2 and 3.

2
3

1 sec.

V2 50 L

Enabling of input 4
(push button for example)
to initiate dosing

4

Countdown of the
volume to 0

38 L

«ALARM» prompt during dosing operation: dosing problem (see § 5.1.)

Countdown of the
volume to 0

250 L

During the dosing of the selected volume, it is possible to display the flow rate, to pause,
to reset or to stop the operation (see § 4.3.4. and § 4.3.5)

E-16-

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

4.3.3. Dosing proportional to a pulse duration («EXT.[T]» Option)

This option enables the initiation of a dosing volume proportional to the time during which
binary data input 1 is enabled. The following prompts are displayed within the principal
menu during the dosing operation.

Countup of the

Totalizer
display

2885 L

1

Activation time
proportional to
dosing volume

volume to dose

38 L

Fig. 9 Exemple of electrical connection

L+(12...30VDC)

GND

123456789

S/S

LED

쏏

쏏

쿘

+ - 쵰

COM

PLC, switch, push
button, etc.

Batch controller
8035 INLINE

PE
GND
L+(12...30VDC)

«ALARM» prompt during the dosing operation: dosing problem (see § 5.1.).

During the dosing of the selected volume, it is possible to display the flow rate, to pause,
to reset or to stop the operation. These facilities are only selected on the keypad. (see §

4.3.4. and § 4.3.5)

4.3.4. Display of flow rate and the initial preset volume during the dosing.

To display the flow rate and of the initial preset volume values during the dosing operation,
press the key briefly. This is a useful facility irrespective of the dosing option chosen.

Countdown of the
dosing operation
in progress

221 L

Initial preset volume Flow rate

250 L

2 s.

2.34 L/S

2 s.

Automatic refresh after 2 s

8035

E-17-

4 CONFIGURATION

BATCH CONTROLLER SE35

4.3.5. Pause / reset function

A current dosage can be momentarily or definitively stopped (except mode EXT [T]).

a) Modes MEM+MANU, LOC.MEM, LOC.MANU :

Countdown of the
dosage operation in
progress

221 L

ENTER

CONTINUE

*

RESET

ENTER

221 L

*

ENTER

Device ready for a

new batch (see 4.3.1)

Current batch

continues

*

* When in mode MEM+MANU, LOC.MEM or LOC.MANU, you can also start the
dosage using the 'Start/Pause' Binary Data Input.

b) Mode EXT.MEM :

Countdown of the dosage
operation in progress

4

Pause

**

4

**

CONTINUE221 L

1
2
3

"zero" position: no
input is enabled

221 L

RESET

Current batch

continues

Device ready

**

4

(see 4.3.2)

for a new

batch

c) Mode EXT [T] :

221 L

4

Pause

**

CONTINUE

Choice "Reset" can only be
made on keypad.

RESET

**

4

4

221 L

Device ready

**

for a new batch

Current batch

continues

(see 4.3.3)

(**) When in mode EXT.MEM or EXT [T], you can also press the Enter key on the keypad.

E-18-

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

4.4. Calibration Menu: pressing simultaneously for 5 seconds

Within this menu, the following parameters may be set:

LANGUAGE

K-FACTOR

OPTION

OVERFILL

ALARM

RELAY

TOTAL

Choice of language used for prompts (German, English, French,
Italian, etc.)

Choice of measurement unit used for volume, flow rate and

UNIT

counters.

Entry of K factor or automatic evaluation using the «Teach in»
function.

Choice of the dosing mode

Overfill correction taken into account or not

Choice of options and programming of the time delay before the
alarm is triggered off.

Allocation of relay parameters: function, delay, inversion, etc.

Simultaneous resetting of both totalizers.

Return to main menu and entering the new Calibration parameters.

END

ENTER

4.4.1 Language

LANGUAGE

UNIT

8035

ENTER

ENTER

ENGLISH

DEUTSCH

FRANCAIS

ITALIANO

The required language becomes
operational when the ENTER key is
pressed.

E-19-

4 CONFIGURATION

4.4.2 Unit

ENTER

UNIT BATCH

ENTER

BATCH CONTROLLER SE35

LITER
LITER

M3

ENTER

LIT/SEC

LIT/MIN

LIT/H

M3/MIN

M3/H

UGAL/SEC

UGAL/MIN

UGAL/H

IGAL/SEC

IGAL/MIN

IGAL/H

m

0......9

US GAL

IMP GAL

TOTAL

ENTER

ENTER

LITER

M3

US GAL

IMP GAL

K-FACTOR

ENTER

Note: Return to the main menu is only available from the «TOTAL» Sub-Menu.

4.4.3 K-factor

The K-factor of the fitting is entered within this menu (see instruction manual fitting S030).
The "TEACH IN" function allows the practical determination of the specific K-factor. The
user only needs to run a known volume through his system.

Example: In order to determine a volume as accurately as possible, the user shall fill a tank
of 100 l. When the message "TEACH YES" appears, he presses the ENTER key to start the
measuring procedure. The message "FILL END" (end of filling) will appear. He then switches
on a pump or opens a valve. As soon as the tank is empty, he switches off the pump or
closes the valve. Pressing Enter stops the measurement. The user will then be asked to
enter the volume (100 l). The calculated K-factor is displayed after confimation.

E-20-

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

Note: The device uses the last K-factor entered or determined .

K-FACTOR

ENTER

TEACH N

OPTION

TEACH O END DOSE

OPTION

Note: A decimal point can be entered by simultaneously pressing keys . It will

ENTER

ENTER

ENTER

Start of measurement.

Indication of calculated
K-factor.

K=000.00

0......9

K=046.60

K=044.12

Entering of K-factor as
specified in the charts.

ENTER

Stop of
measurement.

Entering the measured
volume. Same unit as for flow.

ENTERENTER

0000.0 L

0......9

0200.0 L

0......9

always be positioned to the right of the flashing digit. Three positions are possible, «00000»,
«0000.0» or «000.00».

Adjustment range for the K factor : 0,01 to 99999.

4.4.4. Dosing Options

Selection the dosing option from: LOC.MEM, LOC.MANU, MEM+MANU, EXT.MEM, and
EXT.[T].
For more information on these options, see § 4.2

8035

E-21-

4 CONFIGURATION

BATCH CONTROLLER SE35

OPTION

OVERFILL

OVERFILL

OVERFILL

OVERFILL

ENTER ENTER

LOC.MEM

LOC.MANU

+

MANU

MEM

EXT.MEM

ENTER

ENTER

ENTER

V1

=

00000

0......9

V1

=

00100

V1

=

00000

0......9

V1=00100

V1

=

00000

0......9

V1

=

00100

ENTER

ENTER

ENTER

V7

V7

V7

V7

V7

V7

=

00000

=

00700

=

00000

=

00700

=

00000

=

00700

0......9

ENTER

0......9

ENTER

0......9

ENTER

EXT. [T] A

OVERFILL

When entering volumes (quantities) V1 to V7, the measurement unit which applies is that
which was selected for the the dosing volume (see Calibration Menu).
Note: A decimal point can be entered by simultaneously pressing keys . It will
always be positioned to the right of the flashing digit.

ENTER

E-22-

=

0000/S

=

0005/S

A

0......9

ENTER

ENTER

=

B

B

=

0050 L

0......9

0000 L

0......9

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

4.4.5. Overfill correction

The 8035 Batch controller has an overfill correction facility. It memorises the fluid volume
which flows after the closure of the valve so that this volume can be deducted from the next
batch. In this sub-menu the user enables or disables the overfill correction facility.

OVERFILL

ALARM

ENTER

ENTER

OVERF. NO

OVERF. Y

4.4.6 Alarm

The menu makes it possible to enable or disable the trigger-off of the alarm during a
dosage (DURING option) and/or after a dosage (AFTER option). It also makes it
possible to program the time delay before the alarm is triggered off, for either option.
The alarm display prompt is «

ALARM

». This alarm data prompt is also available on tag

strip terminal N°. 5 (transistor output, open collector) and on Relay N° 2 if this relay
has been configured as an alarm relay (see next paragraph).
For the conditions required to trigger off the alarm, see Section 5.

ALARM

ENTER

DURING

ENTER

ON

OFF

ENTER

ENTER

DEL1= 000

0......9

DEL1

=

015

ENTER

AFTER

ENTER

ON

ENTER

DEL2

DEL2

=

=

000

0......9

015

OFF

ENTER

ENTER

RELAY

Range of adjustment: between 0 and 999 seconds.

Remark: The time delay before the alarm is triggered off must take into account the
overfill correction if enabled.

8035

E-23-

4 CONFIGURATION

4.4.7. Relays

The 8035 Batch controller provides 2 relays:

- Relay 1 controls the opening of the main valve (high flow rate). A delay before activation

may be selected and the operating polarity may be inverted; the user also has the facility
of setting the percentage of the selected volume to be delivered through the main valve
(high flow rate). This implies that the Relay 2 controls an auxiliary valve (low flow rate) in
order to provide the remainder of the entire selected volume.

- Relay 2 can be configured for three different functions: Alarm, End of the dosing and

Control of an auxiliary valve. In each configuration the operating polarity can be inverted.

BATCH CONTROLLER SE35

E-24-

8035

4 CONFIGURATION

BATCH CONTROLLER SE35

RELAY

TOTAL

ENTER ENTER

RELAY 1

RELAY 2

ENTER

=

000

DEL

0......9

=

020

DEL

INV NO

INV YES

ALARM

END DOSE

ENTER

ENTER

ENTER

ENTER

ENTER

100 %

0......9

85 %

INV NO

INV YES

ENTER

INV NO

INV YES

TOTAL

VALVE

ENTER

ENTER

INV NO

INV YES

TOTAL

Notes:

- If Relay 1 is configured for a percentage flow rate different from 100, then Relay 2 will
automatically be configured for valve control. The other options will no longer be available.

- Relay 1 will not open the valve until the entered delay period has elapsed.

8035

E-25-

ENTER

4 CONFIGURATION

4.4.8 Totalizer

Simultaneous setting of both counters to zero. This facility becomes operational when the
user presses the ENTER key while in the «END» option within the Calibration menu.

BATCH CONTROLLER SE35

TOTAL

ENTER

RES NO

RES YES

END

4.5 Test Menu: Press simultaneously for 5 s.

The following adjustments and checks are carried out in the Test Menu:

ENTER

0......9

EXT.ACT.

RELAY 1

RELAY 2

FREQUENC

END

ENTER

Verification of the binary data inputs in mode «EXT.MEM».
Readout of Pulse duration in «EXT.[T] mode.

Check on relay 1 operation.

Check on relay 2 operation.

Transducer frequency readout

Return to the Main Menu and the setting of new parameters.

4.5.1 EXT.ACT.

This sub-menu provides for checking the allocation of binary logic levels to the binary data
inputs under the «EXT.MEM» dosing option and also provides a readout of the pulse duration
under option «EXT [T]».

«EXT.MEM» Option

EXT.ACT.

RELAY 1

ENTER

V 1 V4

Readout of quantities corresponding to the coding of the binary

ENTER

inputs (by using the rotary knob, for example). If the readout
shows «--» the coding of the inputs corresponds to a zero volume.

E-26-

8035

4 CONFIGURATION

«EXT. [T] Option

In this option, the user can check the pulse duration being sent to the 8035 Batch controller.

EXT.ACT.

RELAY 1

4.5.2. Check on operation of relays

This option allows the operator to check for correct operation of the relays by using the
keypad to energise the relays.

ENTER

0.00 SEC

Start of pulse End of pulse

ENTER

BATCH CONTROLLER SE35

. . . . SEC

5.35 SEC

RELAY 1 REL OFF

ENTER

ENTER

REL ON

RELAY 2 REL OFF

ENTER

REL ON

ENTER

FREQUENC

4.5.3. Frequency readout

Readout of paddlewheel rotation frequency. To clear the display and proceed to the next
option, press the ENTER key.

END

ENTER

ENTER

FREQUENC 15.25 HZ

Note: After the display of the «FREQUENC» prompt, pressing the ENTER key will energise
Relay 1 (to open the valve).

8035

E-27-

5 MAINTENANCE

BATCH CONTROLLER SE35

5.1 Fault prompts

5.1.1. «

ALARM

"ALARM" PROMPT DURING A DOSAGE

The «

ALARM

dosage option) if one or both valves are open but the controller does not detect any flow.
The time delay before triggering the alarm is set in the Calibration menu. (see § 4.4.6).

A dosage that has been stopped by the alarm can either be continued or cancelled:

a) Manual or automatic dosage activated by LOC.MANU, LOC.MEM or MEM+MANU:

» prompt

« prompt will be displayed during a dosage operation (irrespective of the

ALARM

ENTER

CONTINUE

ENTER

Current batch

continues

*

ENTER

RESET

Device ready for a new batch

(see 4.3.1 or 4.3.2)

*

* When in mode MEM+MANU, LOC.MEM or LOC.MANU, you can also start the
dosage using the 'Start/Pause' Binary Data Input.

b) Dosage through Binary Inputs and activated by EXT.MEM :

Device ready for a

new batch (see 4.3.2)

**

3

CONTINUE

4

Current batch

continues

ALARM

1
2

then

3

Place the Binary

Inputs to 0

OR

4

1
2

**

4

RESET

Place the Binary

Inputs to the position

of the current dosage

**

(**) When in mode EXT.MEM or EXT [T], you can also press the Enter key on the keypad.

E-28-

8035

5 MAINTENANCE

BATCH CONTROLLER SE35

c) Dosage through Binary Inputs and activated by EXT.MEM :

Device ready for a

ALARM

**

4

RESET

Choice "Continue" can only
be made on keypad.

CONTINUE

**

4

4

new batch (see 4.3.3)

**

221 L

Current batch

continues

(**) When in mode EXT.MEM or EXT [T], you can also press the Enter key on the keypad.

"ALARM" PROMPT AT THE END OF A DOSAGE

The «

ALARM

» prompt will be displayed at the end of a dosage operation (irrespective of
the dosage option) if one or both valves are closed and if the controller detects that there
is still a flow condition after the time delay period before alarm triggering has elapsed.

Note: The alarm time delay must take account of any jet correction that may have been
entered (the fluid quantity which continues to flow after the closure of the valve).

a) Manual or automatic dosage activated by LOC.MANU, LOC.MEM or MEM+MANU:

ALARM

ENTER

Device ready for a

new batch (see 4.3.1)

b) Dosage through Binary Inputs and activated by EXT.MEM or EXT [T]:

ALARM

4

new batch (see 4.3.2)

Device ready for a

**

(**) When in mode EXT.MEM or EXT [T], you can also press the Enter key on the keypad.

8035

E-29-

BATCH CONTROLLER SE35

5.1.2.«[T] ERROR» prompt

This error prompt only occurs in the «EXT.[T]» option. It is displayed during a dosing
operation if the duration of the pulse is greater than 300 seconds, or if it is greater than the
duration necessary to deliver the relevant volume.
It will also appear if the volume to deliver is greater than 100000 (l, m3, etc.) or if the volume
delivered has reached 100000 (l, m3, etc.) and when the pulse has not been switched off.

T [ERROR]

(**) When in mode EXT.MEM or EXT [T], you can also press the Enter key on the keypad.

5.1.3. «ERROR» prompt

The «ERROR» prompt flashes then the calibration parameter values have been lost. Press
the ENTER key, the Main Menu is displayed, but the unit is set in the basic default
configuration (see § 5.3). It is necessary to re-program the driver unit. If the display of this
prompt recurs, return the unit to your supplier.

4

Device ready for a new batch

(see 4.3.3)

**

5.2. Transducer maintenance

In correct installation conditions, the 8035 Batch controller is maintenance free. If clogging
occurs, the immersed parts of the sensor can be cleaned with water or any other cleaning
agent suitable for use with PVDF.

E-30-

8035

5 MAINTENANCE

BATCH CONTROLLER SE35

5.3 Factory setting of Batch controller SE35 INLINE on delivery

Language: English
Unit flow: L/s
Unit totalizers: L
Unit batch: L
K-Factor: 001.00
Batch option: MEM+MANU
Quantities V1 to V7: 00000

Language:
Unit flow:
Unit totalizers:

Overfill correction: yes
Alarm DURING: On, DEL1 = 100
Alarm AFTER: On, DEL2 = 100
Relay 1: DEL = 000

100 %
inversion: NO

Relay 2: VALVE

inversion: NO

Overfill correction:

Alarm DURING: DEL1 =
Alarm AFTER: DEL2 =

Unit batch:
K-Factor:

Relay 1: inversion:

Batch option:
Quantities V1 to V7:

Relay 2: inversion:

5.4. Spare Parts List

Controller electronic module SE35 BATCH, 2 totalizers

Position Specification Order N°.

1 Sensor housing with 2 flat seals 425248
2 PG 13.5 444778
3 PG 13.5 USA-version (G 1/2 ") 444779
4 Cover with screws, sheeting and printed circuit board

Controller software version Batch 425432

5 Power supply board 115/230 VAC 419581

Instruction manual Fitting S030 426107
Instruction manual controller 419744

8035

E-31-

BATCH CONTROLLER SE35

E-32-

8035

ANHANG - ANNEX - ANNEXE

Durchfluss-Diagramm (l/s, l/min, m3/h, DN in mm und m/s)
Flow chart (l/s, l/min, m3/h, DN in mm und m/s)
Abaque débit/vitesse/diamètre (l/s, l/min, m3/h, DN en mm et m/s)

m3/h

l/s

l/s l/min

Durchfluss

Flow

Débit

500

100

100

50

10

10

5

1

0.5

0.1

0.05

0.01

0.005

5000

l/min

50000

2000

1000

10000

m3/h

500

500

5000

5000

200

1000

1000

100

10

2

1

0.5

0.3

0.2

200

100

100

50

50

500

500

20

20

10

10

100

5

5

50

50

2

2

20

20

1

1

10

0.5

0.5

5

5

0.2

3

3

0.2

2

0.1

0.1

1

0.05

0.05

0.02

0.01

0.3 0.5 1 2 3 5 10

0.1 0.2

0.2

0.1

0.3 0.5

DN 200

DN 150

DN 100

DN 80

DN 65

DN 50

DN 40

DN 32

DN 25

DN 20

DN 15

1235

50

5

1

0.5

0.1

10

DN 400
DN 350
DN 300

DN 250

DN 200

DN 150

DN 125

DN 100

DN 80

DN 65

DN 50

DN 40

DN 32

DN 25

DN 20

DN 15

DN 10

m/s

m/s

SE35

Durchflussgeschwindigkeit - Flow velocity - Vitesse du fluide

Auswahlbeispiel/Example/Exemple

Vorgabe/Specifications/Données

Nominaler Durchfluss/Flow/Débit 10 m3/h
Ermittlung mit idealer Durchflussgeschwindigkeit: 2...3 m/s
Determination with ideal flow velocity: 2...3 m/s
Vitesse optimale du fluide 2...3 m/s
Aus dem Diagramm resultiert die erforderliche Nennweite von DN 40
With these specifications, the required orifice as defined by the flow chart is DN 40
Selon l'abaque un raccord de DN 40 est le mieux approprié.

8035

A-1-

ANHANG - ANNEX - ANNEXE

Durchfluss-Diagramm (gpm, DN in inch und fps)
Flow chart (gpm, DN in inch and fps)
Abaque débit/vitesse/diamètre (US-gallon/min, DN en inch et ft/s)

SE35

gpm

20000

10000

5000

2000

1000

Durchfluss

Flow

Débit

500

200

100

0.5

0.2

0.1

0.05

16''
14''

12''
10''
8''

6''

5''

4''
3''
2 1/2''

2''
1 1/2''

1 1/4''
1''

50

20

10

5

2

1

3/4''
1/2''

3/8''

0.02

0.01
fps

30200.3 0.5 1 2 3 5 10

Durchflussgeschwindigkeit - Flow velocity - Vitesse du fluide

Auswahlbeispiel/Example/Exemple

Vorgabe/Specifications/Données

Nominaler Durchfluss/Flow/Débit50 gpm
Ermittlung mit idealer Durchflussgeschwindigkeit: 8 fps
Determination with ideal flow velocity: 8 fps
Vitesse optimale du fluide 8 fps
Aus dem Diagramm resultiert die erforderliche Nennweite von DN 40
With these specifications, the required orifice as defined by the flow chart is DN 40
Selon l'abaque un raccord de DN 40 est le mieux approprié.

A-2-

8035

SERVICE

Australia

Burkert Fluid Control Systems
Unit 1 No.2, Welder Road
Seven Hills NSW 2147
Tel [phone]
Fax [phone]

Austria

Bürkert Contromatic GmbH
Central and Eastern Europe
Diefenbachgasse 1-3
A-1150 Wien
Tel [phone]
Fax [phone]

Belgium

Bürkert Contromatic N.V/S.A
Middelmolenlaan 100
B-2100 Deurne
Tel [phone],
Fax [phone]

Canada

Bürkert Contromatic Inc.
760 Pacific Road, Unit 3
Oakville, Ontario, L6L 6M5
Tel [phone],
Fax [phone]

China

Bürkert Contromatic
(Suzhou) Co. Ltd.
9-2, Zhu Yuan Road
New District, Suzhou
Jiangsu, 215011 P.R.C
Tel [phone]
Fax [phone]

Bürkert Contromatic
China/HK Ltd.
Rm. 1313
No. 103, Cao Bao Road
200233 Shanghai P.R.C
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Fax [phone]

Bürkert Contromatic
China/HK Ltd.
Beijing Office
Rm. 808, Jing Tai Building
No. 24, Jianguomen
Waidajie
100022 Beijing P.R.C
Tel [phone]
Fax [phone]

Bürkert Contromatic
China/HK Ltd.
Cheng Du Representative Office
Rm. 502, Fuji Building
No. 26 Shududadao
Dongfeng Street
Chengdu P.R.C
Tel [phone]
Fax [phone]

Bürkert Contromatic
China/HK Ltd.
Guangzhou Representative Office
Rm. 1305, Tower 2
Dong-Jun Plaza
Dongfeng, Road East
Guangzhou P.R.C
Tel [phone]
Fax [phone]

Denmark

Bürkert-Contromatic A/S
Hørkær 24
DK-2730 Herlev
Tel [phone]
Fax [phone]

Finland

Bürkert Oy
Atomitie 5
SF-00370 Helsinki
Tel [phone]
Fax [phone]

France

Bürkert Contromatic
B.P. 21
Triembach au Val
F-67220 Villé
Tel [phone]
Fax [phone]

Germany / Deutschland

Bürkert Steuer- und Regeltechnik
Christian-Bürkert-Straße 13-17
D-74653 Ingelfingen
Tel [phone]
Fax [phone]

Niederlassung NRW
Holzener Straβe 70
D-58708 Menden
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Fax [phone]

Niederlassung Frankfurt
Am Flugplatz 27
D-63329 Egelsbach
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Fax [phone]

Niederlassung München
Paul-Gerhardt-Allee 24
D-81245 München
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Niederlassung Berlin
Bruno-Taut-Straβe 4
D-12524 Berlin
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Niederlassung Dresden
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D-01900 Großröhrsdorf
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Rendsburger Straße 12
D-30569 Hannover
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Fax [phone]

Niederlassung Stuttgart
Karl-Benz-Straße 19
D-70794 Filderstadt (Bernh.)
Tel [phone]
Fax [phone]

Great Britain

Bürkert Contromatic Ltd.
Brimscombe Port Business Park
Brimscombe, Stroud, Glos.
GL5 2QF
Tel. [phone]
Fax [phone]

Hong Kong

Burkert Contromatic
(China/HK) Ltd.
Unit 708, Prosperity Centre
77-81 Container Port Road
Kwai Chung N.T.
Hong Kong
Tel [phone]
Fax [phone]

Italy

Bürkert Contromatic Italiana S.p.A.
Centro Direzionale 'Colombirolo'
Via Roma 74
I-20060 Cassina De' Pecchi (MI)
Tel [phone]
Fax [phone]

Japan

Bürkert Contromatic Ltd.
3-39-8 Shoan
Suginami-ku
Tokyo 167-0054
Tel [phone]
Fax [phone]

Korea

Bürkert Contromatic Korea Co. Ltd.
4-10 Yangjae-Dong
Seocho-Ku
Seoul 137-130
Tel. [phone]
Fax [phone]

SERVICE

Malaysia

Bürkert Malaysia Sdn. Bhd.
N° 22 Lorong Helang 2
11700, Sungai Dua
Penang
Tel. [phone]
Fax [phone]

Netherlands

Bürkert Contromatic BV
Computerweg 9
NL-3606 AV Maarssen
Tel. [phone]
Fax [phone]

New Zealand

Burkert Contromatic Ltd.
Unit 5, 23 Hannigan drive
Mt Welligton
Auckland
Tel [phone]
Fax [phone]

Norway

Bürkert Contromatic A/S
Hvamstubben 17
Box 243
N-2026 Skjetten
Tel [phone]
Fax [phone]

Philippines

Bürkert Contromatic Inc.
8467, West Service Rd Km 14
South Superhighway, Sunvalley
Paranaque City, Metro Manila
Tel [phone]
Fax [phone]

Poland

Bürkert Contromatic Sp.z.o.o.
Bernardynska street
PL-02-904
Warszawa
Tel [phone]
Fax [phone]

Singapore

Burkert Contromatic Singapore Pte.Ltd.
No.11 Playfair Road
Singapore 367986
Tel [phone]
Fax [phone]

Spain

Bürkert Contromatic Española S.A.
Avda. Barcelona, 40
E-08970 Sant Joan Despi,
Barcelona
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Fax [phone]

South Africa

Burkert Contromatic Pty.Ltd.
P.O.Box 26260, East Rand 1462
Republic of South Africa
Tel [phone]
Fax [phone]

Sweden

Bürkert Contromatic AB
Skeppsbron 13 B
S-21120 Malmö
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Fax [phone]

Bürkert Contromatic AB
Havsörnstorget 21
Box 1002
S-12349 Farsta
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Fax [phone]

Switzerland

Bürkert-Contromatic AG Schweiz
Bösch 71
CH-6331 Hünenberg / ZG
Tel [phone]
Fax [phone]

Taiwan

Bürkert Contromatic Taiwan Ltd.
3F No. 475 Kuang-Fu South Road
R.O.C - Taipei City
Tel [phone]
Fax [phone]

Turkey

Bürkert Contromatik
Akiskan Kontrol Sistemleri Ticaret
A.S
1203/8 Sok. No. 2-E
Yenisehir
Izmir
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Fax [phone]

Tzechia

Bürkert Contromatic Spol.s.r.o
Prosenice c. 180
CZ - 751 21 Prosenice
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Fax [phone]

USA/West/Main office

Burkert Contromatic Corp.
2602 McGaw Avenue
Irvine, CA 92614, USA
Tel. [phone]
Fax [phone]

USA/South

Burkert Contromatic Corp.
6724 Alexander Road
Charlotte, North Carolina, 28270
Tel. [phone]
Fax [phone]

USA/North-East

Burkert Contromatic Corp.
7173 Thermal Road
Charlotte, North Carolina, 28211
Tel. [phone]
Fax [phone]

USA/West

Burkert Contromatic Corp.
4449 East Bradford
Orange, CA 92867
Tel. [phone]
Fax [phone]

USA/Mid-West

Burkert Contromatic Corp.
726 Evergreen Street North
Royalton, MN 56373
Tel. [phone]
Fax [phone]