Burkert SE35 User Manual
TABLE OF CONTENTS
1 INTRODUCTION ......................................................................................................................... E-2
1.1 Unpacking and Control ................................................................................................................ E-2
1.2 About this Manual ........................................................................................................................ E-2
1.3 User's Responsibility for Safety .................................................................................................. E-2
1.4 Electromagnetic Compatibility ..................................................................................................... E-2
2 SPECIFICATION .........................................................................................................................E-3
2.1 Type Specification ....................................................................................................................... E-3
2.2 Design and Measuring Principle ................................................................................................. E-4
2.3 Dimensions Electronic housing SE35 Batch controller .............................................................. E-5
2.4 Technical Data ............................................................................................................................. E-6
3 INSTALLATION .......................................................................................................................... E-7
3.1 Installation Guidelines ................................................................................................................. E-7
3.2 Process Mounting ........................................................................................................................ E-8
3.3 General electrical connection ...................................................................................................... E-9
3.4 Electrical Wiring ........................................................................................................................... E-9
3.5 Electrical Wiring with Power Supply 230/115 VAC...................................................................E-10
4. OPERATION AND CONFIGURATION.....................................................................................E-11
4.1 Controller operating and Control elements ............................................................................... E-11
4.2 Description of the Dosing Options ............................................................................................ E-12
4.2.1. «LOC.MANU» Option......................................................................................................E-12
4.2.2. «LOC.MEM» Option ....................................................................................................... E-12
4.2.3. «MEM+MANU» Option....................................................................................................E-12
4.2.4. «EXT.MEM» Option ........................................................................................................ E-13
4.2.5. «EXT.[T]» Option ............................................................................................................ E-14
4.3 Main menu .................................................................................................................................E-15
4.3.1. Dosage in manual mode .................................................................................................E-15
4.3.2. Dosage in automatic mode ............................................................................................. E-16
4.3.3. Dosage proportional to a pulse duration ........................................................................ E-17
4.3.4. Display of flow rate and the initial preset volume during the dosage ............................ E-17
4.3.5. Pause / reset function ..................................................................................................... E-18
4.4. Calibration Menu ....................................................................................................................... E-19
4.4.1. Language.........................................................................................................................E-19
4.4.2. Measurement units ..........................................................................................................E-20
4.4.3. K-Factor ........................................................................................................................... E-20
4.4.4. Dosing options.................................................................................................................E-21
4.4.5. Overfill correction ............................................................................................................ E-23
4.4.6. Alarm ............................................................................................................................... E-23
4.4.7. Relays ..............................................................................................................................E-24
4.4.8. Totalizer ........................................................................................................................... E-26
4.5. Test Menu .................................................................................................................................. E-26
4.5.1. EXT.ACT. ........................................................................................................................ E-26
4.5.2. Check on operation of relays ..........................................................................................E-27
4.5.3. Transducer frequency readout........................................................................................E-27
5. MAINTENANCE ........................................................................................................................ E-28
5.1 Fault prompts ............................................................................................................................. E-28
5.2. Transducer maintenance...........................................................................................................E-30
5.3. Default configuration of 8035 INLINE Batch controller on delivery ..........................................E-31
5.4 Spare Parts List .........................................................................................................................E-31
BATCH CONTROLLER SE35
APPENDIX ................................................................................................................................. A-1
Flow Chart (l/min, DN in mm and m/s)........................................................................................A-1
Flow Chart (US-gallon/min, DN in inch and Ft/s) ....................................................................... A-2
8035
E-1- Ref. 419744
1 INTRODUCTION
Dear Customer,
BATCH CONTROLLER SE35
Congratulations on your purchase of our
batch controller SE35 INLINE.
Before installing or mounting this device,
please take our advice and read the entire
manual thoroughly.
This will enable you to fully profit from all of
the advantages offered by this product.
1.1 Unpacking and Control
Please verify that the product is complete
and free from any damage. The standard
delivery must include:
-1 Batch Controller electronic SE35
-1 Instruction manual SE35
-1 Instruction manual S030 Inline
Compare the type specification on the
label to the following list to ensure that
you have received the proper unit.
If there is any loss or damage, please contact
your local Bürkert subsidiary.
1.2 About this Manual
1.3 User's Responsibility for Safety
Bürkert manufactures a broad range of flow
sensors. While each of these products is
designed to operate in a wide variety of
applications, it is the user's responsibility to
select a controller model that is appropriate
for the application, install it properly, and
maintain all components. Special attention
must be paid to the chemical resistance of
the sensor against the fluids which are
directly contacting the product.
This symbol appears in the
manual to call special attention
to instructions that affect the safe
!
installation, function and use of
the product.
1.4 Electromagnetic compatibility
This device conforms to the EMC-Directive
of the European Community 89/336/EEC.
In order to comply with this directive, the
wiring instructions must be followed.
This manual does not contain any warranty
statement. Please refer to our general terms
of sale and delivery.
Only properly-trained staff should install and/
or repair this product. If difficulties
should occur at the time of installation,
please contact your nearest Bürkert sales
office for assistance.
E-2-
8035
2 SPECIFICATION
BATCH CONTROLLER SE35
2.1 Batch controller electronic SE35 Batch INLINE,
The batch controller 8035 is consisting of a S030 fitting which houses the paddle-wheel
and an electronic controller SE35, specially designed to be installed on the fitting.
Use a separate order N° for the S030 Fitting. For more informations about the fittings see
the corresponding instruction manual.
International Standard Version Cable Input Order Nr
Batch Controller SE35, Power Supply 12-30 VCC
2 totalizers, 2 relays 2 x PG 13,5 423920
Batch Controller SE35, Power Supply 115-230 VAC
2 totalizers, 2 relays 2 x PG 13,5 423926
North-America Standard Version Cable Input Order Nr
Batch Controller SE35, Power Supply 12-30 VCC
2 totalizers, 2 relays 2 x PG 13,5 423932
Batch Controller SE35, Power Supply 115-230 VAC
2 totalizers, 2 relays 2 x PG 13,5 423937
8035
E-3-
2 SPECIFICATION
2.2 Design and Measuring Principle
Design
BATCH CONTROLLER SE35
The Batch Controller SE35 Inline consists
of an electronic IP65 housing SE35 set by
quarter turn on the fitting S030. The
electronic housing integrates the electronic
board with display, programmation keys and
also a the transducer. The paddle-wheel is
mounted in the fitting.
The transducer component converts the
measured signal and displays the actual
value.The output signals are provided via
two PG 13.5.
Measuring and Dosing Principle
When liquid flows through the pipe, 4
magnets inserted in the paddle-wheel set in
rotation produce a measuring signal in the
transducer.
The frequency modulated induced voltage
is proportional to the flow velocity of the fluid.
A conversion coefficient, specific to each
pipe (size and material) enables the
conversion of this frequency into flowrate.
This coefficient (Factor-K in pulse/liter) is
available in the instruction manual of the
inline fitting (S030).
The controller electronic module SE35
Batch requires a power supply of 12...30
VDC (230/115 VAC as option).
Dosing options
Following dosing modes are available
I) Local dosing command:
a) The user enters the volume to be
measured and initiates the dosing from the
keypad. ("LOC.MANU") (§ 4.3.1)
b) Local dosing with preset volumes.
Selection of a pre-set volume and activation
of the process from the keypad.("LOC.MEM").
(§ 4.3.2)
c) Combination from "LOC.MANU" and
"LOC.MEM" options. activated from the
keyboard ("MEM+MANU") (§ 4.3.1 + § 4.3.1).
II) Remote dosing command:
a) Dosing controlled by binary inputs issued
from a PLC. Each pulse controls the dosing
of a preselected volume.("EXT.MEM") (§ 4.3.4)
b) Automatic dosing controlled by the pulse
duration. The ditributed volume is directly
proportionnal to the pulse duration ("EXT .
[T]") (§ 4.3.3)
The controller SE35 Batch is mounted on a
pipe in series with the valve. The SE35 unit
measures the flow, calculates the volumes,
and operates the valve(s) according to the
selected program (see § 4).
E-4-
8035
2 DESCRIPTION
BATCH CONTROLLER SE35
2.4 Batch Controler 8035 INLINE external dimensions (mm)
DN H
mm "
15 122 4.81
20 119 4.69
25 120 4.73
32 123 4.85
40 127 5.00
50 134 5.28
The height H is
independant from the
connection type and
material of the fitting.
Fig. 1 Batch Controler 8035 INLINE external dimensions
8035
E-5-
2 SPECIFICATION
BATCH CONTROLLER SE35
2.4 Technical Data
Pipe diameter from DN 15 to DN 50 (1/2" to 2")
Measuring range 0,3 to 10 m/s (1.0 to 32.8 ft/s)
flow range as from 3 l/min (DN15 pipe, 0.3 m/s flow velocity)
flow range as from 0.8 gpm (1/2" pipe, 1.0 ft/s flow velocity)
Plastic fitting PN10
Fluid temperature max PVC: 50 °C (132°F); PP: 80 °C (176°F); PVDF: 100 °C (212°F)
Metal fitting PN16
Fluid temperature max: 100 °C (212°F)
Ambiant temperature 0 to 60 °C (32 to 140 °F)
Storage temperature 0 to 60 °C (32 to 140 °F)
Relative humidity 80 %
Enclosure IP65
Measuring error 1.With In-line calibration (Teach-In):
≤± 0.5% o.F.S. (at 10 m/s) *
2.With standard mean K-Factor:
≤ ± (0.5% o.F.S. +2.5% o.R.) *
Linearity ≤ ± 0.5% o.F.S. (at 10 m/s) *
Repeatability 0.4% o.R. *
Display 15 x 60 mm LCD 8 digits, alphanumeric,
Sensor holder PVDF, PP, PVC, SS 316L (1.4404), Brass
Paddle-wheel PVDF
Axis and bearing ceramic
O-rings FPM
Electronics housing PC; Front plate foil polyester
Voltage supply 12...30 VDC (230 VAC power supply as option )
Binary inputs 4 inputs, 5...30 VDC
15 segments, 9 mm high
Relay output 2 relays, 3 A, 220 V, freely adjustable
(*) Under reference conditions i.e. measuring fluid water, ambient and water temperature 20°C,
applying the minimum inlet and outlet pipe straights, matched pipe dimensions.
o.F.S. = of standard Full Scale (10 m/s) - o.R. = of Reading
% max.
error
10
8
6
4
2
-2
-4
-6
-8
Measuring error % of measured value (*)
-10
0
.
5
%
o
.
F
.
S
.
+
2
.
5
%
0
.
5
%
o
.
F
.
S
.
19
2345 6 78 10
Flow velocity m/s
o
.
R
.
with standard K-factor
with Teach-In
m/s
Measuring error with/without Teach-In
E-6-
8035
3 INSTALLATION
BATCH CONTROLLER SE35
3.1 Installation Guidelines
The controller SE35 Batch INLINE can only be used to measure pure, liquid and
!
water-like fluids (solids content ≤ 1%, viscosity max. 300 cSt with on-line calibration).
Observe pressure-temperature dependence according to the respective fitting materials.
P
16
bar
15
14
13
12
PVC + PP
11
10
9
PVDF
8
7
6
5
4
3
2
1
0
-30
-50
Fig. 2 Pressure-Temperature-Diagram
Application range for SE35 INLINE
PVDF (PN 10)
PVC (PN 10)
PP (PN 10)
-10 +10
+30
+50 +70
+90
+110 +130
T° C
Fitting S030 installation guidelines
The pipe must be completely filled with the
liquid, i.e. air bubbles must not be present.
The flow sensor is not designed for gas flow
measurement.
The device must be protected from constant
heat radiation and other environmental
influences, such as direct exposure to
sunlight.
The recommended upstream and
downstream straight pipe length should
respect 10xD in and 3xD out.
According to pipe's design, necessary
distances can be bigger or use a flow
straightener to obtain the best accuracy.
For more information please refer to EN ISO
5167-1.
8035
The flow sensor can be installed in either
horizontal or vertical pipe.
The suitable pipe size is selected using the
diagram on the end pages. Pressure and
temperature ratings must be respected
according to to the selected fitting material.
(see fig. 2)
E-7-
3 INSTALLATION
BATCH CONTROLLER SE35
3.2 Process mounting
The flow controller electronic module SE35 Batch INLINE can be easily installed in pipes
using the specially designed fitting system S030 INLINE.
1.The fitting must be installed into the
pipe according to the installation
specifications (see § 3.1).
2.Fasten the electronic
housing to the
fitting using the
bayonet connection,
and turn by 30°.
Wiring instructions § 3.4
3.Tighten the electronic
housing with the screw
.
Fig. 3 Batch controller 8035 INLINE Batch mounting diagram
E-8-
8035
3 INSTALLATION
BATCH CONTROLLER SE35
3.3 General Electrical Connection
The connecting cable conducts the input/output signals and must not be installed in
combination with high voltage or high frequency carrying lines. If a combined installation
cannot be avoided, either keep a min. space of 30 cm (approx. 1 ft) or use coax cables.
When using coax cables observe faultless grounding of the shield. For normal operating
conditions, the input/output signal can be transmitted by a simple cable of 0.75 mm2 cross
section.
The power supply must be of good quality (filtered and regulated).
Note: For EMC purposes,the earth must be connected via the earth lug on the side
of the enclosure. This point must be connected locally to a good earth.
3.4 Electrical connection SE35 Batch
The connections are made via the two 13,5 cable glands.
Remove cover, pull the cable through a PG
13.5 and wire according to following pin
assignment and fig. 4:
1: Binary input 1
2: Binary input 2
3: Binary input 3
4: Binary input 4
5: Indicator lamp output (Transistor Open
Collector)
6: Common (binary inputs and outputs)
7: L+ (12...30 VDC)
8: L9: Earth
10: Relay 2
11: Relay 2
12: Relay 1 Main valve
13: Relay 1 see § 4.4.7
Note: The driver unit supply voltage can be used for the binary inputs and the indicator
lamp output (open collector). In this case the common terminal (6) and the L- terminal (8)
should be connected together.
8035
Fig. 4 Pin assignment SE35 Batch
E-9-
Sensor connection
3 INSTALLATION
BATCH CONTROLLER SE35
3.5. Electrical Connections for a Supply Voltage of 230/115 VAC (option)
Remove the cover from the unit, the power supply board is on the bottom of the housing.
Pull the cable through a PG 13.5 cable gland and wire according to fig. 5. The other
connections will be the same as on the standard version § 3.4.
Sensor connection
Fig. 5 Connection diagram for controller 8035Batch 230V /115 V AC option
Important: The 230/115 VAC version doesn't allow the driver unit power supply to
!
be used for the binary data inputs and the indicator lamp output (open collector).
E-10-
8035
4 OPERATION
BATCH CONTROLLER SE35
The operation is classified according to three levels.
A) Display
This menu allows the user to control the dosing by the keypad (start, pause, reset, stop);
using the LCD display, he can monitor the flow rate and the initial preset volume throughout
the dosing operation. The readings of the main counter and the daily counter are displayed
within this menu. The daily counter can be set to zero.
B) Parameter Definition
This menu enables the setting of dosing parameters (languages, measurement units,
equipment, K factor, dosing option, overfill correction, alarm and relay thresholds).
Simultaneous resetting of the two counters is carried out within this menu.
C) Testing
This menu enables the user to check the binary inputs (remote control) and to simulate the
operation of the relays.
It also caters for measuring the rotation frequency of the paddle wheel.
4.1 Controller Operating and Control Elements
Choice of digit value
Steps from 0 to 9
Menu selection
Direction
downwards in
menu or
sideways for digit
selection
8035
Accept of
choosen
parameter or
adjusted value
Relay 2 (contact closed)
Relay 1(contact closed)
E-11-
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