Burkert 8032, SE32 Operating Instructions Manual
Type 8032 / SE32
Flowmeter / Flow transmitter / Flow threshold detector
Durchflussmessgerät / Durchflusstransmitter / Durchflussschwellendetektor
Débitmètre / Transmetteur de débit / Détecteur à seuil du débit
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert SAS, 2011-2019
Operating Instructions 1903/04_EU-ML 00560375 / Original_FR
Type 8032 - SE32
1. ABOUT THESE OPERATING INSTRUCTIONS .................................6
1.1. Symbols used .......................................................................................6
1.2. Definition of the word "device" ....................................................6
2. INTENDED USE ................................................................................................7
3. BASIC SAFETY INFORMATION ...............................................................7
4. GENERAL INFORMATION ........................................................................... 9
4.1. Manufacturer's address and international contacts .........9
4.2. Warranty conditions ...........................................................................9
4.3. Information on the Internet ............................................................9
5. DESCRIPTION ................................................................................................... 9
5.1. Construction of the SE32 ...............................................................9
5.2. Construction of the 8032 ................................................................9
5.3. Construction of the SE32 with sensor-fitting S077 ....... 10
5.4. Description of the rating plate .................................................. 10
6. TECHNICAL DATA ........................................................................................11
6.1. Technical data of the SE32 .........................................................11
6.1.1. Conditions of use ................................................................11
6.1.2. Compliance to standards and directives .......................11
6.1.3. Dimensions ...........................................................................11
6.1.4. Material data .........................................................................12
6.1.5. Electrical data.......................................................................12
6.2. Technical data of the 8032 ..........................................................13
6.2.1. Conditions of use ................................................................13
6.2.2. Compliance to standards and directives .......................13
6.2.3. Dimensions ...........................................................................14
6.2.4. Material data .........................................................................14
6.2.5. Electrical data of the 8032 ...............................................14
6.2.6. Fluid data ...............................................................................15
6.3. Technical data of the SE32 with S077 sensor-fitting ... 16
6.3.1. Conditions of use ................................................................16
6.3.2. Compliance to standards and directives .......................16
6.3.3. Dimensions ...........................................................................16
6.3.4. Material data .........................................................................16
6.3.5. Electrical data.......................................................................16
6.3.6. Fluid data ...............................................................................17
7. INSTALLATION AND WIRING .................................................................17
7.1. Safety information ........................................................................... 17
7.2. Fluid installation of the 8032 ..................................................... 18
7.2.1. Install the S030 sensor-fitting on the pipe ....................18
7.2.2. Assemble the SE32 with the S030 sensor-fitting .......20
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Type 8032 - SE32
7.2.3. Finalise the installation of the 8032 ................................20
7.3. Fluid installation of the SE32 with an S077
sensor-fitting ...................................................................................... 20
7.3.1. Install the S077 sensor-fitting on the pipe ....................20
7.3.2. Assemble the SE32 with the S077 sensor-fitting .......21
7.3.3. Finalise the installation of the SE32 with S077
sensor-fitting ........................................................................21
7.4. Wiring ...................................................................................................... 21
7.4.1. Data of the cables and wires ............................................22
7.4.2. Assembling the connectors .............................................22
7.4.3. Wiring a version with transistor output and
EN 175301-803 male fixed connector ..........................23
7.4.4. Wiring a version with 2 transistor outputs and a
5-pin M12 male fixed connector ......................................24
7.4.5. Wiring of the version with a single relay output ............. 26
7.4.6. Wiring of the version with a single current output ......... 28
7.4.7. Wiring the version with both relay and current
outputs (5-pin M12 male fixed connector) ...................... 29
7.4.8. Wiring the version with both relay and current
outputs (8-pin M12 fixed connector)..............................30
8. COMMISSIONING ........................................................................................32
8.1. Safety information ........................................................................... 32
9. ADJUSTMENT AND FUNCTIONS ......................................................... 33
9.1. Safety information ........................................................................... 33
9.2. Operating levels ................................................................................ 34
9.3. Description of the display and the operating keys ........35
9.4. Process level ...................................................................................... 35
9.5. Configuration level - Parameters menu ............................... 37
9.5.1. Selecting the unit of the flow rate ...................................38
9.5.2. Entering the K-factor or having it determined by
Teach-In .................................................................................39
9.5.3. Configuring the relay or transistor output ......................40
9.5.4. Setting the flow rate range associated to the
4...20 mA output ..................................................................42
9.5.5. Choosing the filter of the flow rate ..................................42
9.5.6. Entering the flow rate range related to the bar graph . 43
9.5.7. Adjusting the brightness of the backlight or
deactivating the backlight .................................................44
9.5.8. Activating and defining the access code to the
Configuration level ..............................................................44
9.5.9. Saving the modified parameters ......................................45
9.6. Configuration level - Test menu ...............................................46
9.6.1. Adjusting the 4...20 mA output .......................................47
9.7. Default settings ................................................................................. 48
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9.8. Your settings for the 8032 / the SE32 with S077 ..........48
10. MAINTENANCE AND TROUBLESHOOTING ................................ 49
10.1. Safety information ...........................................................................49
10.2. Maintenance and cleaning ..........................................................49
10.3. If you encounter problems ..........................................................50
11. SPARE PARTS AND ACCESSORIES ...............................................51
12. PACKAGING, TRANSPORT ...................................................................52
13. STORAGE ....................................................................................................... 52
14. DISPOSAL OF THE DEVICE ................................................................. 52
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Type 8032 - SE32
About these Operating Instructions
1. ABOUT THESE OPERATING
INSTRUCTIONS
These Operating Instructions describe the entire life cycle of the
device. Please keep these Operating Instructions in a safe place,
accessible to all users and any new owners.
These Operating Instructions contain important safety
information.
Failure to comply with these instructions can lead to hazardous
situations. Pay attention in particular to the chapters 3. Basic
safety information and 2. Intended use.
▶ Whatever the version of the device, these Operating Instructions
must be read and understood.
1.1. Symbols used
Danger
Warns against an imminent danger.
▶ Failure to observe this warning will result in death or in serious
injury.
Warning
Warns against a potentially dangerous situation.
▶ Failure to observe this warning can result in serious injury or
even death.
Caution
Warns against a possible risk.
▶ Failure to observe this warning can result in substantial or minor
injuries.
note
Warns against material damage.
indicates additional information, advice or important
recommendations.
refers to information contained in these Operating Instructions or in other documents.
▶ Indicates an instruction to be carried out to avoid a danger, a
warning or a possible risk.
→ Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within these Operating Instructions refers
to:
• the flowmeter / the flow threshold detector type 8032
or
• the flow transmitter / the flow threshold detector type SE32.
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Type 8032 - SE32
Intended use
2. INTENDED USE
Use of a device that does not comply with the instructions
could present risks to people, nearby installations and the
environment.
The flowmeter / flow threshold detector type 8032 or the flow
transmitter / flow threshold detector type SE32 are intended to
measure the flow rate of liquids.
▶ Use this device in compliance with the characteristics and
commissioning and use conditions specified in the contractual
documents and in the Operating Instructions.
▶ Never use this device for security applications.
▶ Protect the device from electromagnetic perturbations, ultra-
violet radiations and, when installed outside, from the effects of
climatic conditions.
▶ Requirements for safe and proper operation are proper trans-
port, storage and installation as well as careful operation and
maintenance.
▶ Only operate a device in perfect working order.
3. BASIC SAFETY INFORMATION
This safety information does not take into account any contingencies
or occurrences that may arise during installation, use and maintenance of the product.
The operating company is responsible for the respect of the local
safety regulations including for the staff safety.
Risk of injury due to high pressure in the installation
▶ Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
▶ Use safety gloves to handle the device.
▶ Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Risk of injury due to electrical voltage.
▶ If a 12...36 V DC powered version is installed either in a wet
environment or outdoors, all the electrical voltages must be of
max. 35 V DC.
▶ Disconnect the electrical power for all the conductors and iso-
late it before carrying out work on the system.
▶ Do not unscrew the cover of a powered device.
▶ Observe all applicable accident protection and safety regula-
tions for electrical equipment.
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Risk of injury due to the nature of the fluid.
▶ Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Various dangerous situations
To avoid injury:
▶ Do not use the device in explosive atmospheres.
▶ Do not use the device in an environment incompatible with the
materials it is made of.
▶ Do not use fluid that is incompatible with the materials the
device is made of.
▶ Do not make any modifications to the device.
▶ Do not subject the device to mechanical loads.
▶ Prevent any unintentional power supply switch-on.
▶ Use the device only if in perfect working order and in com-
pliance with the instructions provided in the Operating
Instructions.
▶ Only qualified and skilled staff can carry out the installation and
maintenance work.
▶ Guarantee a defined or controlled restarting of the process,
after a power supply interruption.
▶ Observe the general technical rules.
Type 8032 - SE32
Basic safety information
note
The device may be damaged by the fluid in contact with.
▶ Systematically check the chemical compatibility of the compo-
nent materials of the device and the fluids likely to come into
contact with them (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic
compounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
note
Elements / Components sensitive to electrostatic discharges
This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are touched by an
electrostatically charged person or object. In the worst case scenario, these components are instantly destroyed or go out of order
as soon as they are activated.
▶ To minimise or even avoid all damage due to an electrostatic
discharge, take all the precautions described in standard
EN 61340-5-1.
▶ Also ensure that you do not touch any of the live electrical
components.
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Type 8032 - SE32
General information
4. GENERAL INFORMATION
4.1. Manufacturer's address and
international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use
of the device in observance of the operating conditions specified in
these Operating Instructions.
4.3. Information on the Internet
You can find the Operating Instructions and technical data sheets
regarding the type 8032 and the type SE32 at: www.burkert.com
5. DESCRIPTION
5.1. Construction of the SE32
The SE32 is a flow transmitter / flow
threshold detector with display.
In a flow transmitter version, the SE32 has:
- 1 current output and 1 relay output
or
- 1 current output
In a threshold detector version, the SE32 has
1 or 2 on/off outputs, i.e.:
- 1 or 2 transistor output(s) NPN/PNP
or
- 1 relay output
5.2. Construction of the 8032
A: Sensor-fitting type S030 including the
paddle-wheel flow sensor.
B
Operating Instructions for the S030
sensor-fitting are available under
A
www.burkert.com
B : Flow transmitter / flow threshold
detector type SE32 (see chap. 5.1).
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Type 8032 - SE32
Description
5.3. Construction of the SE32 with
sensor-fitting S077
A: Sensor-fitting type S077
including the flow sensor with oval
gears.
B
Operating Instructions for the S077
sensor-fitting are available under
A
www.burkert.com
B: Flow transmitter / flow threshold
detector type SE32 (see chap. 5.1).
5.4. Description of the rating plate
FLOW: SE32/8032 PV HALL
SUPPLY:12-36V... 80mA
REL: 30V or 60V...
PV:12-36V / 4-20mA IP65
0.3-10m/s
S-N:1110
Made in France
00560547 W45LP
12
1113
10
2
3
4
5
6
7
8
9
1. Measured process value and type of the device
2. Type of sensor
3. Power supply with maximum current consumption
4. Data of the on/off output
5. Protection class of the device
6. Data of the current output
7. Conformity marking
8. Symbol showing that the system is protected with a double
insulation or a reinforced insulation
9. Manufacturing code
10. Warning:
Before using the device, take into account the technical specifications given in the Operating Instructions
11. Measurement range of the flow rate
12. Article number
13. Serial number
14. Certification
Fig. 1 : Rating plate (example)
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Type 8032 - SE32
Technical data
6. TECHNICAL DATA
6.1. Technical data of the SE32
6.1.1. Conditions of use
Ambient temperature
(in operation)
Air humidity
Height above sea level
Operating conditions
Equipment mobility
Use
Installation category
Degree of pollution
Protection class
according to IEC/
EN 60529
1)
not evaluated by UL
–10...+60 °C
< 80%, non condensated
2000 m max.
Continuous
Fixed
Indoor and outdoor
(Protect the device against electromagnetic interference, ultraviolet rays
and, when installed outdoors, against
the effects of climatic conditions)
Category I according to UL/EN 61010-1
Degree 2 according to UL/EN 61010-1
1)
, device wired and connectors
IP65
plugged-in and tightened or sealed
6.1.2. Compliance to standards and
directives
The applied standards, which verify conformity with the EU Directives, can be found on the EU Type Examination Certificate and/or
the EU Declaration of Conformity (if applicable).
UL-Certification
Finished products with variable key PU01 or PU02 are UL-certified
products and comply also with the following standards:
• UL 61010-1
• CAN/CSA-C22.2 n°61010-1
Identification on the device Certification Variable key
UL-recognized PU01
Measuring
®
Equipment
EXXXXXX
UL-listed PU02
6.1.3. Dimensions
→ Please refer to the technical data sheet regarding the type SE32,
available at: www.burkert.com
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Type 8032 - SE32
Technical data
6.1.4. Material data
Part Material
Housing / cover PC, glass fiber reinforced
Front panel folio / Screws Polyester / stainless steel
Cable plug / M12 connector PA / PA or CuZn, nickel-plated
Rating plate Polyester
6.1.5. Electrical data
Power supply
Specifications of the power
source (not supplied)
Maximum current consumption
• version with transistor output • 50 mA
• version with 1 single relay output • 70 mA
• 12...36 V DC
• filtered and regulated
• oscillation rate: ±10 %
• Connection to main supply:
permanent (through external
SELV and through LPS
power supply)
• Limited power source according
to UL / EN 60950-1 standards
• or limited energy circuit
according to UL / EN 61010-1,
Paragraph 9.4
• version with 1 single current
output
• version with 1 relay and
1 current outputs
• Drain current (UL device) • 30...50 mA
Protection against polarity
reversal
Transistor output
Relay output (non UL device)
• single
• relay output +
4...20 mA current output
• 70 mA
• 80 mA
yes
• NPN and/or PNP,
700 mA max., operation
and thresholds can be
parametered
- NPN output: 0.2...36 V DC
- PNP output: supply voltage
• protection against short
circuits
• 3 A / 250 V AC
or 3 A / 30 V DC,
operation and thresholds can
be parametered
• 3 A / 48 V AC
or 3 A / 30 V DC,
operation and thresholds can
be parametered
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Type 8032 - SE32
Technical data
Relay output (UL device)
Danger
Danger due to the operation of the relay outputs of a UL
device in a wet location.
▶ If a UL device is used in a wet location:
- energize the relay outputs with an alternating voltage of max.
16 Vrms and 22.6 Vpeak.
- or energize the relay outputs with a direct voltage of
max. 35 V DC.
3 A / 30 V AC / 42 Vpeak
or 1 A / 60 V DC,
operation and thresholds can
be parametered
To use the relay outputs in a
wet location, observe the following safety instruction.
4...20-mA-current output
(for flow transmitter version)
• Accuracy
• Wiring
• Loop resistance
• Galvanically insulated
• 4 mA adjustment
• 20 mA adjustment
• Response time (10% up to 90%)
• ±0.5%
• 4 wires
• 1300 W at 36 V DC,
1000 W at 30 V DC,
700 W at 24 V DC,
450 W at 18 V DC,
200 W at 12 V DC
• yes
• between 3 and 5 mA
• between 18.5 and 21.5 mA
• 3 s with filter 2 (default setting)
6.2. Technical data of the 8032
6.2.1. Conditions of use
→ See conditions of use of the SE32, chap. 6.1.1, page 11.
6.2.2. Compliance to standards and
directives
The applied standards, which verify conformity with the EU Directives, can be found on the EU Type Examination Certificate and/or
the EU Declaration of Conformity (if applicable).
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• Refer to the Operating Instructions
of the related sensor-fitting (S030)
Type 8032 - SE32
Technical data
Conformity to the Pressure Equipment Directive
→ Make sure the device materials are compatible with the fluid.
→ Make sure the pipe DN is adapted for the device.
The device conforms to Article 4, Paragraph 1 of the Pressure
Equipment Directive 2014/68/EU under the following conditions:
• Device used on a pipe (PS = maximum admissible pressure;
DN = nominal diameter of the pipe)
Type of fluid Conditions
Fluid group 1, Article 4,
Paragraph 1.c.i
Fluid group 2, Article 4,
Paragraph 1.c.i
Fluid group 1, Article 4,
Paragraph 1.c.ii
Fluid group 2, Article 4,
Paragraph 1.c.ii
UL-Certification
Finished products with variable key PU01 or PU02 are UL-certified
products and comply also with the following standards:
• UL 61010-1
• CAN/CSA-C22.2 n°61010-1
DN≤25
DN≤32
or PSxDN≤1000
DN≤25
or PSxDN≤2000
DN≤200
or PS≤10
or PSxDN≤5000
Identification on the device Certification Variable key
UL-recognized PU01
Measuring
®
Equipment
EXXXXXX
UL-listed PU02
6.2.3. Dimensions
→ Please refer to the technical data sheets regarding the
type 8032, available at: www.burkert.com
6.2.4. Material data
Part
in contact with the medium
• Sensor-fitting
→ Also see the material data of the type SE32, chap. 6.1.4,
page 12.
Material
6.2.5. Electrical data of the 8032
→ See electrical data of the SE32, chap. 6.1.5, page 12.
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Type 8032 - SE32
Technical data
6.2.6. Fluid data
Pipe diameter
Type of fluid
Rate of solid particles
Fluid temperature (see Fig. 2)
• with S030 sensor-fitting in
PVC
• with S030 sensor-fitting in PP • 0...+80 °C
• with S030 sensor-fitting in
stainless steel, brass or PVDF
Fluid pressure
• with S030 sensor-fitting in
metal
• with S030 sensor-fitting in
plastic
Flow rate measurement
• Measuring range • 0.3...10 m/s,
• Measurement deviation
depends on the sensor-fitting
used;
The appropriate diameter of an
S030 sensor-fitting is determined using the flow/DN/fluid
velocity diagrams in chap. 7.2.1.
Refer to the Operating Instructions of the related sensor-fitting
(S030)
max. 1%
• 0...+50 °C
• –15...+100 °C
1)
• PN16
• PN10
max.
1)
max.
- with standard K-factor of
the S030 sensor-fitting
- with K-factor determined
with a Teach-In procedure
- ±3% of the measured
- ±1% of the measured
2)
value
2)
(at the value of the
value
Teach-In flow rate)
2)
• Linearity
• Repeatability
1)
not evaluated by UL
2)
These values were determined in the following reference conditions:
• ±0.5% of the full scale
2)
• ±0.4% of the measured value
medium = water, water and ambient temperatures 20°C, min. upstream and
downstream distances respected, appropriate pipe dimensions
P [bar]
16
15
14
13
12
PVC + PP
11
10
9
PVDF
8
7
6
5
4
3
2
1
0
-15 0 +20 +40 +60 +80 +100
PVC (PN10)
A
PP (PN10)
metal (PN16)
PVDF (PN10)
T [°C]
Fig. 2 : Fluid temperature / pressure dependency of the 8032,
depending on the material the S030 sensor-fitting is made of
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15
• Refer to the Operating Instructions
of the related sensor-fitting (S077)
Type 8032 - SE32
Technical data
6.3. Technical data of the SE32 with
S077 sensor-fitting
6.3.1. Conditions of use
→ See conditions of use of the SE32, chap. 6.1.1, page 11.
6.3.2. Compliance to standards and
directives
The applied standards, which verify conformity with the EU Directives, can be found on the EU Type Examination Certificate and/or
the EU Declaration of Conformity (if applicable).
Conformity to the Pressure Equipment Directive
→ Make sure the device materials are compatible with the fluid.
→ Make sure the pipe DN is adapted for the device.
The device conforms to Article 4, Paragraph 1 of the Pressure
Equipment Directive 2014/68/EU under the following conditions:
• Device used on a pipe (PS = maximum admissible pressure;
DN = nominal diameter of the pipe)
Type of fluid Conditions
Fluid group 1, Article 4, Paragraph 1.c.i DN≤25
Fluid group 2, Article 4, Paragraph 1.c.i
DN≤32
or PSxDN≤1000
Type of fluid Conditions
Fluid group 1, Article 4, Paragraph 1.c.ii
Fluid group 2, Article 4, Paragraph 1.c.ii
DN≤25
or PSxDN≤2000
DN≤200
or PS≤10
or PSxDN≤5000
6.3.3. Dimensions
→ Please refer to the technical data sheets regarding the
type SE32 associated with S077 sensor-fitting, available at:
www.burkert.com
6.3.4. Material data
Part
in contact with the medium
• Sensor-fitting
→ Also see the material data of the type SE32, chap. 6.1.4,
page 12.
Material
6.3.5. Electrical data
→ See electrical data of the SE32, chap. 6.1.5, page 12.
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Type 8032 - SE32
Installation and wiring
6.3.6. Fluid data
Type of fluid
Fluid temperature
• with S077 sensor-fitting in
aluminium
• with S077 sensor-fitting in
stainless steel
Max. fluid pressure
• DN15 • 55 bar
• DN25
• DN40 or DN50
• DN80
• DN100
Flow rate measurement
• Measuring range
- viscosity > 5 mPa.s - 2...1200 l/min
- viscosity < 5 mPa.s - 3...616 l/min
• Measurement deviation
- if "specific" K-factor is
used
(engraved on the
sensor-fitting)
- if "standard" K-factor is
used
• Repeatability • ±0.03% of the measured value
1)
not evaluated by UL
Refer to the Operating Instructions of the related sensor-fitting
(S077)
• –20...+80 °C
• –20...+120 °C
1)
(threaded process connection)
• 55 bar
value of the used flanges)
1)
(or in accordance to the
• 18 bar 1)
• 12 bar 1)
• 10 bar 1)
- ±0.5% of the measured
value
- ±1% of the measured value
7. INSTALLATION AND WIRING
7.1. Safety information
Danger
Risk of injury due to high pressure in the installation
▶ Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
▶ Use safety gloves to handle the device.
▶ Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Risk of injury due to electrical voltage.
▶ If a 12...36 V DC powered version is installed either in a wet
environment or outdoors, all the electrical voltages must be of
max. 35 V DC.
▶ Disconnect the electrical power for all the conductors and iso-
late it before carrying out work on the system.
▶ Do not unscrew the cover of a powered device.
▶ Observe all applicable accident protection and safety regula-
tions for electrical equipment.
Risk of injury due to the nature of the fluid.
▶ Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
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