Burkert SE30 Ex Namur Instruction Manual
Instruction manual
00553593 - 1107/0_Original_FR
FLOW SENSOR FOR POTENTIALLY EXPLOSIVE
ATMOSPHERES
II 1 G/D
I M 1
© Bürkert 2004-2011 Subject to technical change without notice
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Flow sensor SE30 Ex
1. DECLARATION OF CONFORMITY ...................................................................................................................4
2. SAFETY INSTRUCTIONS – NOTICE OF ATEX INSTRUCTIONS .....................................................6
2.1. Use .......................................................................................................................................................................6
2.2. Warranty and liability ..................................................................................................................................9
2.3. Precautions during installation and commissioning ..............................................................10
2.4. Traceability ....................................................................................................................................................11
3. DESCRIPTION .........................................................................................................................................................12
3.1. Construction and measurement principle ...................................................................................12
3.2. Ordering table for flow sensors SE30 Ex ....................................................................................13
3.3. Ordering table for spare parts and accessories ...................................................................... 13
3.4. Ordering table for intrinsic safety barriers ..................................................................................14
3.5. Description of the nameplate SE30 Ex .........................................................................................15
4. TECHNICAL DATA .................................................................................................................................................18
4.1. General data ................................................................................................................................................18
4.2. Dimensions (mm) and materials ......................................................................................................20
4.3. Electrical data .............................................................................................................................................21
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SE30 Ex
4.4. Electrical connections ............................................................................................................................21
4.5. Environment .................................................................................................................................................22
5. INSTALLATION AND WIRING ..........................................................................................................................24
5.1. General recommendations ..................................................................................................................24
5.2. Assembling and mounting on the pipe .........................................................................................24
5.3. Electrical connection ...............................................................................................................................26
5.3.1. Assembling the female connector type 2508 ................................................................. 26
5.3.2. Wiring of the SE30 Ex, marking II 1 G/D or 1 M1 (with NAMUR intrinsic safety
barrier) ............................................................................................................................................. 27
6. ANNEX ........................................................................................................................................................................ 30
6.1. Possible connections with the SE30 Ex flow sensor ............................................................ 30
6.2. Connection example with the SE30 Ex and the externally powered intrinsic
safety barrier ...............................................................................................................................................31
6.3. Connection example with the SE30 Ex and the intrinsic safety barrier, 24
VDC, powered through the transmitter .........................................................................................32
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Flow sensor SE30 Ex
1. Declaration of conformity
We, Burkert, declare as manufacturer that the following product:
ELECTRONIC FLOWMETER
Type SE30 Ex NAMUR
with the marking II 1 G/D or I M1, meets the specifications:
• of EC Directive 94/9/EC concerning equipment intended for use in
explosive atmospheres. For the evaluation the following standards
have been taken into account:
- EN 60079-0 (2006)
- EN 60079-11 (2007)
- EN 61241-0 (2004)
- EN 61241-11 (2007)
• of EEC Directive 2004/108/EEC on electromagnetic compatibility. For
the evaluation the following standards have been taken into account:
- Emission according to EN 61000-6-3 (2007)
- Immunity according to EN 61000-6-2 (2005)
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SE30 Ex
The EC type certification LCIE 04 ATEX 6070 X was prepared by LCIE
(Laboratoire Central des Industries Electriques, 33 avenue du Gal
Leclerc, BP 8, F-92266 Fontenay-aux-Roses).
Provided the use is conform to their intended purpose and/or provided
installation is conform to the standards in force and/or to the recommendations of the manufacturer and the special conditions for safe use
specified in the EC type certification. See chapter 2 within this manual.
Notification of assessment of the quality system N° PTB 98 ATEX
Q008-2 was prepared by the PTB (Physikalisch-Technische Bundesanstalt, Bundesallee 100, D-38116 BRAUNSCHWEIG).
Triembach-au-Val, February 18th 2010 Quality insurance
Bürkert S.A.S Bruno Thouvenin
Rue du Giessen
F-67220 Triembach-au-Val
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2. Safety instructions – notice of ATEX instructions
Comply with the safety instructions, marked by the symbol
opposite, and all the instructions contained in this manual.
Adhere to the specific ATEX recommendations marked by the
symbol opposite.
2.1. Use
The SE30 Ex sensor is intended for measuring the flow rate in neutral
or slightly aggressive liquids that have no solid particles in the following
explosive areas:
• areas 0,1 or 2 and areas 20, 21, 22 category II 1G/D appliance
• firedamp mines category I M1 appliance
Model SE30 Ex NAMUR with order code 552901, for potentially
explosive areas of gas (0, 1 and 2) and/or dust (20, 21 and 22)
• Helps with understanding the marking and with installation:
CE 0102
II 1 GD
Ex ia IIC T6
Ex iaD 20 IP6X T80°C
T ambiant: 0°C ≤ Ta ≤ 60°C
LCIE 04 ATEX 6070 X
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SE30 Ex
• Special conditions for safe use:
- The equipment is an appliance that is intrinsically safe.
- It may be installed in potentially explosive atmospheres: areas 0, 1
or 2 and areas 20, 21 or 22.
- The connector only has to be connected to an appliance that has the
intrinsic safety certification. Said connections must be compatible
as regards intrinsic safety and comply with the following parameters.
- Ambient temperature for use: from 0 °C to +60 °C
• Special parameters of relevant protection method/s:
Ui ≤ 15V, Ii ≤ 50 mA, Pi ≤ 188 mW, Ci ≤ 1,2 nF, Li ≅ 0
• Mechanical assembly and fluid connections that are compatible with
said marking and said use:
Use only brass, stainless steel, aluminium or PVDF fittings.
If the fitting is fitted with a PP paddle-wheel, ensure there is no risk
of explosion within the pipe: the fluidics must be within the safe
area.
• Any other fittings are prohibited in explosive areas.
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Flow sensor SE30 Ex
Model SE30 Ex NAMUR with order code 553455, for firedamp mines
• Helps with understanding the marking and with installation
CE 0102
I M1
Ex ia I T80°C
T ambiant: 0°C ≤ Ta ≤ 60°C
LCIE 04 ATEX 6070 X
• Special conditions for safe use:
- The equipment is an appliance that is intrinsically safe for firedamp
mines.
- It may be installed in potentially explosive atmospheres: mine.
- The connector only has to be connected to an appliance that has
the intrinsic safety certification. Said connections must be compatible as regards intrinsic safety and comply with the following parameters.
- Ambient temperature for use: from 0 °C to +60 °C
• Special parameters of relevant protection method/s:
Ui ≤ 15V, Ii ≤ 50 mA, Pi ≤ 188 mW, Ci ≤ 1,2 nF, Li ≅ 0
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SE30 Ex
• Mechanical assembly and fluid connections that are compatible with
said marking and said use:
- Use brass or stainless steel fittings only, with a PVDF paddle-wheel
for an S030 fitting.
- Any other fitting is prohibited.
- The appliance must be protected from mechanical damage. Mechanical protection with order code 553519 should be used.
2.2. Warranty and liability
During the warranty period and outside said period the Bürkert company
alone is authorised to carry out repairs or alterations to any of its
products that has been awarded EC type examination certification.
Bürkert disclaims its liability in the event of non-compliance with this
clause.
The assembly work must be carried out by qualified personnel. In
the event of problems with installation or commissioning, please
contact your Bürkert supplier as soon as possible.
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Flow sensor SE30 Ex
2.3. Precautions during installation and
commissioning
• Always ensure that the appliance that is in contact with the fluid to be
measured is chemically compatible.
• Similarly, when the equipment is cleaned please use products that
are chemically compatible with the materials of which the appliance is
made.
• Protect the device from electromagnetic perturbations, ultraviolet
radiations and, when installed outside, from the effects of climatic
conditions.
Said appliance must be installed in accordance with the provisions
of standard EN 60079-14: Electric appliance for potentially explosive
atmospheres.
Part 14: electrical installations in dangerous sites (other than
mines).
When the sensor is disassembled from the pipe, take all the precautions associated with the process.
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SE30 Ex
2.4. Traceability
The SE30 Ex products are identified by an individual batch number which
allows them to be traced. This number (5 figure), plus the year, is
inscribed on a nameplate bearing the complete reference for the
equipment.
This product is an appliance for potentially explosive atmospheres. In this
regard and in compliance with the EC ATEX 94/9 Directive, provisions
must be made to ensure ascending and descending traceability.
Our ATEX notified quality system ensures this traceability up to the initial
point of delivery.
Except as otherwise agreed in writing, anyone that guarantees to
redeliver said equipment undertakes to put in place a system that allows
for equipment that is not conform to be recalled if necessary.
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Flow sensor SE30 Ex
3. Description
3.1. Construction and measurement principle
The flow sensor SE30 Ex is an electronic module which must be associated to a measuring element, either a fitting S030 (brass, stainless steel
or PVDF) or a fitting S070.
Depending on its place of use the SE30 Ex sensor must be connected according to the safety instructions – notice of ATEX
instructions.
The sensor detects the rotation of the paddle-wheel and modulates the
current of the supply line as per the Namur standard (0.5 mA or 2.5 mA).
The modulation frequency f is proportionate to the flow rate Q using the
formula f = K.Q.
f = frequency in Hz
K = factor K specific to each fitting, in pulse/l
Q = flow rate in l/s
In order to exploit this signal, connect a Namur type intrinsic safety barrier
to the SE30 Ex. It detects the modulation and converts it to a frequency
on its open collector output.
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SE30 Ex
Electrical connection is made via an EN 175301-803 female connector
(type 2508).
3.2. Ordering table for flow sensors SE30 Ex
All the versions of the fllow sensor SE30 Ex:
• are energized through an intrinsic safety barrier,
• have a Namur output.
Type Electrical connection Order code
Namur II 1 G/D EN 175301-803 male fixed
connector
552901
Namur I M1 553455
3.3. Ordering table for spare parts and
accessories
Spare part or accessory Order code
EN 175301-803 female connector (type 2508) with
blue cable gland and silicone seal
167526
Mechanical protection for SE30 Ex "Namur I M1" 553519
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Flow sensor SE30 Ex
3.4. Ordering table for intrinsic safety barriers
Supply
voltage
Output Number of channels Order code
24 VDC open collector,
15 V, 60 mA
2, with on/off or Namur
contact inputs
553456
4, with on/off or Namur
contact inputs
553457
230 VAC open collector,
15 V, 60 mA
2, with on/off or Namur
contact inputs
553458
4, with on/off or Namur
contact inputs
553459
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SE30 Ex
3.5. Description of the nameplate SE30 Ex
SE30EX-NAMUR
II 1 G/D Ex ia IIC T6
Ex iaD 20 IP6X T80°C
Tamb : 0°C - +60°C
LCIE 04 ATEX 6070 X
S/N:1000
00552901 W46LN
F-67220 TRIEMBACH
1 3
5
7
11
9
6
10
4
12
0102
2
8
1. Protection rating
2. Type of sensor
3. Type of supply/output
4. ATEX classification
5. Maximum surface temperature
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Flow sensor SE30 Ex
6. Ambient operating temperature
7. Certification body and ATEX number
8. CE logo and code of notified body that inspected the site
9. Construction code and manufacturing year code
10. Order code
11. Serial number
12. Ex Logo
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SE30 Ex
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Flow sensor SE30 Ex
4. technical data
4.1. General data
Pipe diameter
• with fitting S030
• with fitting S070
• DN6 to DN65
• DN6 to DN50
Fluid temperature
• with fitting S030
• with fitting S070
• -15 to +80 °C
• max. +80 °C
Velocity measuring range with a
fitting S030
0,3 m/s to 10 m/s
Velocity measuring range with a
fitting S070
• viscosity > 5cps
• viscosity < 5 cps
• 1 to 1200 l/min
• 3 to 616 l/min
Linearity ±0.5 % of the full scale
1)
Repeatability 0.4% of the measured value
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SE30 Ex
Accuracy (see Fig. 1) • ±0,5 % of the full scale 1), with calibration on site (e.g.,
using Teach-in feature of a transmitter 8025, remote
version)
• ± (0,5 % of the full scale
1)
+ 2,5 % of the measured
value), with standard K factor
Measuring error - % of
the measure
1
9
23
4567810
2
4
6
8
10
-2
-4
-6
-8
-10
Max. error [%]
Fluid velocity [m/s]
Typical Bürkert curve
with standard K factor (without calibration on site) (=
0.5% of the full scale + 2.5% of the measured value)
with calibration on site (= 0.5% of the full scale)
These values have been determined in the following reference conditions: medium = water, water and
ambient temperatures = 20 °C, min. straight upstream and downstream distances respected, appropriate
pipe dimensions
Fig. 1: Measurement accuracy, with (using Teach-in of a 8025 transmitter for instance) and
without calibration on site
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Flow sensor SE30 Ex
4.2. Dimensions (mm) and materials
32
40
66
44
54
9
Female connector
type 2508
EN 175301-803 connector PA, with silicone seal
Housing PPS, glass fiber reinforced
Housing of fitting S030
1)
brass, stainless steel or PVDF
Housing of fitting S070
1)
aluminium or stainless steel
1)
See chapter «safety instructions - notice of ATEX instructions» to select the appropriate fitting
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SE30 Ex
4.3. Electrical data
Power supply
2)
Marking I M1 and II 1 G/D: supplied by the intrinsic safety barrier with
NAMUR input (DIN 60947-5-6)
Current consumption max. 7 mA
Protection against
polarity reversal
yes
Output signal 0.5 or 2.5 mA, through both supply wires, current modulation
according to NAMUR standard
2)
See chapter «safety instructions - notice of ATEX instructions» to select the appropriate power supply depending on the use site.
4.4. Electrical connections
Female connector EN 175301-803 (type 2508, supplied)
Type of cable
recommended
shielded, cross section between 0.5 and 1.5 mm2, line impedance
< 50 W
Cable length max. 50 m, shielded (up to 500 m depending on line impedance and
power consumption)
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Flow sensor SE30 Ex
4.5. Environment
Ambient temperature 0 to +60° C
Relative humidity < 80%, non condensated
Protection rating of the
housing
IP 67 acc. to EN60529, connector plugged-in and cable gland
tightened
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Flow sensor SE30 Ex
5.1. General recommendations
Systematically verify the chemical compatibility of the equipment of which
the sensor is composed and the products likely to come into contact with
it.
Your Bürkert supplier will be happy to assist you with any additional
information.
5.2. Assembling and mounting on the pipe
The SE30 Ex electronic module is connected to an S030 or S070 fitting
(DN6 to DN50) that allows it to be installed on a pipe.
Use only fittings with brass, stainless steel, aluminium or PVDF
housings. Any other fittings are prohibited in explosive areas.
In firedamp mines use only fittings with brass or stainless steel
housings and for an S030 fitting with a PVDF paddle-wheel.
Comply with the «Safety instructions and ATEX instruction notice»
for the type of fluid connection that can be used depending on the
place of installation in potentially explosive atmospheres.
→ During mounting, follow the instructions given with the fitting.
5. Installation and wiring
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SE30 Ex
Fig. 2: Assembling the SE30 Ex and a fitting S030
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Flow sensor SE30 Ex
5.3. Electrical connection
5.3.1. Assembling the female connector type
2508
1
2
3
4
→ Unscrew the nut [1] on the cable gland.
→ Remove the screw terminal block [3] from the
housing [2].
→ Insert the cable into the nut [1] and then the seal [4],
into the cable gland and finally through the housing
[2].
→ Make the connections to the screw terminal block [3]
(see chap. 5.3.2).
→ Position the terminal block [3] in steps of 90° and
then put it back into the housing [2], pulling gently on
the cable so that the wires do not clutter the housing.
→ Tighten the nut [1] on the cable gland.
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SE30 Ex
6
5
→ Place the seal [5] between the connector and the
EN175301-803 fixed connector on the device
and then insert the 2508 connector into the fixed
connector.
→ Insert and then tighten the screw [6] to ensure
correct tightness and electrical contact.
5.3.2. Wiring of the SE30 Ex, marking II 1 G/D
or 1 M1 (with NAMUR intrinsic safety
barrier)
Always ensure the power supply is switched off before working on the
device. The connector must be plugged out.
Use:
• a shielded cable with an operating temperature suited to the process
conditions
• an intrinsic safety barrier with NAMUR input and complying with the
Safety instructions - notice of ATEX instructions.
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EN 175301-803 connector
Intrinsic safety barrier
1)
1
3
2
+
-
L+
L-
SE30 Ex
Earth the shielding of the cable on side of the measuring
exploitation.
1)
Use an appropriate power supply which complies with the safety instruction - notice of ATEX instructions.
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SE30 Ex
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