We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
www.burkert.com
© 2010-2012 Bürkert SAS
Operating Instructions 1208/2_EU-ML_00563875_ORIGINAL_FR
Type S030
INLINE fitting
Operating Instructions
Bedienungsanleitung
Manuel d'utilisation
2
1. ABOUT THIS MANUAL ...........................................................3
2. INTENDED USE ..........................................................................5
3. BASIC SAFETY INFORMATION .........................................6
4. GENERAL INFORMATION .....................................................9
5. DESCRIPTION .......................................................................... 10
6. TECHNICAL DATA ..................................................................11
7. INSTALLATION ......................................................................... 31
8. MAINTENANCE ........................................................................ 41
9. SPARE PARTS AND ACCESSORIES ........................... 43
10. PACKAGING, TRANSPORT ............................................... 50
11. STORAGE ................................................................................... 51
12. DISPOSAL OF THE PRODUCT ....................................... 52
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3
1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the fitting. Please
keep this manual in a safe place, accessible to all users and
any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to
hazardous situations.
• This manual must be read and understood.
Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in
serious injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious
injury or even death.
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4
attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial
or minor injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage
to the fitting or system.
Indicates additional information, advice or
important recommendations.
Refers to information contained in this manual or in
other documents.
→ Indicates a procedure to be carried out.
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2. INTENDED USE
Use of fittings S030 that does not comply with the
instructions could present risks to people, nearby
installations and the environment.
• The S030 fitting is intended to measure the flow rate
of clean fluids in the piping thanks to its paddle wheel.
The S030 fitting may be combined to an electronic module for displaying, monitoring or controlling
the flow rate, or a transmitter fitted with a bajonett
connection.
• Use this fitting in compliance with the specifications
and conditions of commissioning and use given in the
contractual documents, in this user manual and in the
user manual for the device which is inserted into it.
• Safe and trouble-free operation of the fitting depends
on its proper transport, storage and installation, as well
as careful operation and maintenance.
• Only use this fitting as intended.
Restraints
Observe any existing restraints when the fitting is exported.
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6
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during
installation, use and maintenance of the devices.
• the local safety regulations for which the operating company
is responsible including the staff in charge of installation
and maintenance.
Danger due to high pressure in the installation.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
• Prevent any unintentional power supply switch-on.
• Ensure that installation and maintenance work are
carried out by qualified, authorised personnel in
possession of the appropriate tools.
• Guarantee a set or controlled restarting of the process, after a power supply interruption.
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7
Various dangerous situations
• Observe the general technical rules when installing
and using the fitting.
• Use the fitting only if in perfect working order and
in compliance with the instructions provided in the
instruction manual.
• Do not use the fittings in PVC or PP in explosive
atmospheres.
• Do not use this fitting to measure gas flow rates.
• Do not use fluid that is incompatible with the materials
from which the fitting is made.
• Do not use this fitting in an environment incompatible
with the materials from which it is made.
• Do not subject the fitting to mechanical loads (by placing
objects on top of it or by using it as a step, for example).
• Do not make any external modifications to the device. Do
not paint any part of the fitting.
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note
The fitting may be damaged by the fluid in contact
with.
• Systematically check the chemical compatibility of the
component materials of the fitting and the fluids likely
to come into contact with it (for example: alcohols,
strong or concentrated acids, aldehydes, alkaline
compounds, esters, aliphatic compounds, ketones,
halogenated aromatics or hydrocarbons, oxidants and
chlorinated agents).
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4. GENERAL INFORMATION
To contact the manufacturer of the device use following
address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
The addresses of our international branches can be found
on the Internet at: www.burkert.com
Warranty conditions
The condition governing the legal warranty is the conforming
use of the S030 in observance of the operating conditions
specified in this manual.
Information on the Internet
You can find the user manuals and technical data sheets
regarding the type S030 at: www.burkert.com
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5. DESCRIPTION
Area of application
The S030 fitting is intended to measure the flow rate of clean
fluids in DN6 to DN65 pipes thanks to its paddle-wheel. It
must be combined with an electronic device (indicator, flow
threshold detector or transmitter) which converts the pulse
frequency due to paddle-wheel rotation.
The electronic device can be removed without opening the
piping or stopping the process.
Measuring principle
The fluid flowing in the piping makes the paddle-wheel turn.
The paddle-wheel rotational frequency f is proportional to
the flow rate.
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6. TECHNICAL DATA
Conditions of use
The fluid temperatures and pressures may be
restricted by the electronic device mounted on the
fitting: refer to the relevant manual.
Ambient temperature depends on the device mounted
on the S030. Refer to the relevant
manual.
Pressure class PN16 (or PN40 on request) for metal
fittings.
PN 10 for plastic fittings, depends on
fluid temperature, see Fig. 1.
Fluid temperature depends on the material from which
the S030 fitting and the paddle-wheel
are made, see the following table.
Paddle-wheel
material
Body fitting material Fluid temperature
PP • Stainless steel
• Brass
• PVDF
• PP
+0 °C...+80 °C
• PVC +0 °C...+50 °C
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Paddle-wheel
material
Body fitting material Fluid temperature
PVDF • Stainless steel
• Brass
• PVDF
-15 °C...+100 °C
• PP +0 °C...+80 °C
• PVC +0 °C...+50 °C
A (Type SE30 Ex)
10
9
8
7
6
5
4
3
2
1
0
-30 -10 +10 +30 +50 +70 +90 +110
16
15
14
13
12
11
P [bar]
T [°C]
Metal
PVDF
PVDF
PVC+PP
PVC
PP
Fluid temperature
Fluid pressure
Fig. 1: Fluid pressure / temperature dependency curves
for fittings used on their own
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13
Conformity to the pressure
directive
The S030 fitting complies with article 3 of §3 from 97/23/
CE directive.
Acc. to the 97/23/CE pressure directive, the device can
only be used in the following cases (depending on max.
pressure, pipe diameter and fluid):
Type of fluid Conditions
Fluid group 1 § 1.3.a only DN ≤ 25
Fluid group 2 § 1.3.a DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
Fluid group 1 § 1.3.b PNxDN ≤ 2000
Fluid group 2 § 1.3.b DN ≤ 200
Certificates available
• Certificate 3.1
• Certificate 2.2
• Roughness certificate
• Calibration certificate
• FDA approval (with EPDM seal), S030 in stainless steel
only
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General technical data
Max. Fluid viscosity 300 cSt
Type of fluid Clean, neutral or slightly aggressive
Rate of solid particles in
the fluid
max. 1 %
Max. particle size 0,5 mm
Measurement range of the
flow rate in the pipe
0,3 to 10 m/s
Accuracy, with standard K
factor
≤ ±(0.5 % of the full scale +
2.5 % of the measured value)*
Linearity ≤ ± 0,5 % of the full scale
(10 m/s)*
Repeatability ± 0,4 % of the measured value*
* determined in the following reference conditions: medium =
water, water and ambient temperatures 20 °C, min. upstream and
downstream distances respected, appropriate pipe dimensions.
Diameters available
The diameters available depend on the design of the S030
fitting.
Refer to the graph on page 32 to determine the
appropriate DN of the pipe and fitting.
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Design of the S030 fitting connections DN available
Internal threads
DN15 to DN50
External threads acc. to G, NPT or Rc, in
stainless steel or brass
DN06 to DN50
External threads acc. to SMS 1145, in
stainless steel
DN25 to DN50
Weld ends, in stainless steel
DN08 to DN65
Clamp
DN08 to DN65
Flanges
DN15 to DN50
True-union
DN08 to DN50
Spigot, in PVC, PP or PVDF
DN15 to DN50
Materials
Sensor holder
Paddle-wheel
Axis
Seal
Body
Fig. 2: Sectional drawing of the S030 fitting
Component Material
Seal FKM
EPDM with FDA agreement on request
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Component Material
Body Stainless steel (316L - 1.4404)
Brass (CuZn39Pb2)
PVC, PP, PVDF
Screws Stainless steel (316L - 1.4404)
Paddle-wheel PVDF
PP on request
Shaft and bearings Ceramics (Al
2O3
)
Table 1: Dimensions of the fittings with internal threads
acc. to G, Rc or NPT in stainless steel or brass
DN [mm] P [mm] A [mm] D [inch] L [mm]
15 34,5 84,0 G 1/2
NPT 1/2
Rc 1/2
16,0
17,0
15,0
20 32,0 94,0 G 3/4
NPT 3/4
Rc 3/4
17,0
18,3
16,3
25 32,2 104,0 G 1
NPT 1
Rc 1
23,5
18,0
18,0
32 35,8 119,0 G 1 1/4
NPT 1 1/4
Rc 1 1/4
23,5
21,0
21,0
40 39,6 129,0 G 1 1/2
NPT 1 1/2
Rc 1 1/2
23,5
20,0
19,0
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DN [mm] P [mm] A [mm] D [inch] L [mm]
50 45,7 148,5 G 2
NPT 2
Rc 2
27,5
24,0
24,0
Table 2: Dimensions of the fittings with external threads
acc. to G, NPT or Rc in stainless steel, brass,
PVC or PVDF
DN
[mm]P [mm]
A [mm] D [inch] [mm] L [mm]
06 29,5 90,0 G 1/4 or 1/2 - 14,0
08 29,5 90,0 1/2* M 16 x 1,5 14,0
15 34,5 84,0 G 3/4 - 11,5
20 32,0 94,0 G 1 - 13,5
25 32,2 104,0 G 1 1/4 - 14,0
32 35,8 119,0 G 1 1/2 - 18,0
40 39,6 129,0 - M 55 x 2 19,0
50 45,7 148,5 - M 64 x 2 20,0
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DN
[mm]P [mm]
A [mm] D [inch] [mm] L [mm]
A
L
D
P
Table 3: Dimensions of the fittings with external threads
acc. to SMS 1145, in stainless steel
DN [mm] P [mm] A [mm] D
25 32,0 130 M 40 x 1/6
40 35,8 164 M 60 x 1/6
50 39,6 173 M 70 x 1/6
A
P
D
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Table 4: Dimensions of the fitting with weld ends acc.
to EN ISO 1127/ISO 4200, SMS 3008,
BS 4825/ASME BPE and DIN 11850 Rg2, in
stainless steel
DN
[mm]P [mm]
A [mm] Standard D [mm] s
[mm]
08 -
-
29,5
-
-
90,0
EN ISO 1127 / ISO 4200
SMS 3008
ASME BPE
DIN 11850 Rg2
-
-
13,00
-
-
1,50
15 34,5
-
34,5
84,0
-
84,0
EN ISO 1127 / ISO 4200
SMS 3008
ASME BPE
DIN 11850 Rg2
21,30
-
19,0
1,60
-
1,50
20 32,0
34,5
34,5
94,0
84,0
84,0
EN ISO 1127 / ISO 4200
SMS 3008
ASME BPE
DIN 11850 Rg2
26,9
19,05
23,00
1,60
1,65
1,50
25 32,2
32,0
32,0
32,0
104,0
94,0
94,0
94,00
EN ISO 1127 / ISO 4200
SMS 3008
BS 4825/ASME BPE
DIN 11850 Rg2
33,70
25,00
25,40
29,00
2,00
1,20
1,65
1,50
32 35,8
32,2
32,2
119,0
104,0
104,0
EN ISO 1127 / ISO 4200
SMS 3008
BS 4825/ASME BPE
DIN 11850 Rg2
42,40
32,00
35,00
2,00
1,65
1,50
40 39,6
35,8
35,8
35,8
129,0
119,0
119,0
119,0
EN ISO 1127 / ISO 4200
SMS 3008
BS 4825/ASME BPE
DIN 11850 Rg2
48,30
38,00
38,10
41,00
2,00
1,20
1,65
1,50
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20
DN
[mm]P [mm]
A [mm] Standard D [mm] s
[mm]
50 45,7
39,6
39,6
39,6
148,5
128,0
128,0
128,0
EN ISO 1127 / ISO 4200
SMS 3008
BS 4825/ASME BPE
DIN 11850 Rg2
60,30
51,00
50,80
53,00
2,60
1,20
1,65
1,50
65 -
45,7
45,7
-
147,0
147,0
-
EN ISO 1127 / ISO 4200
SMS 3008
BS 4825/ASME BPE
DIN 11850 Rg2
63,50
63,50
-
1,60
1,65
-
A
P
s
D
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Table 5: Dimensions of the Clamp fittings in stainless
steel acc. to:
a) ISO for pipes acc. to EN ISO 1127/
ISO 4200,
b) SMS 3017/ISO 2852*,
c) BS 4825/ASME BPE* or,
d) DIN 32676
* Available with an internal roughness of Ra = 0.8 µm
DN [mm] P [mm] A [mm] Stan-
dard
D2
[mm]
D1
[mm]
D [mm]
08 -
29,5
-
125
a
b
c
d
-
-
10,0
-
-
27,5
-
-
34,0
15 34,5
-
29,5
130
-
119
a
b
c
d
18,10
-
16,00
27,5
-
27,5
34,0
-
34,0
20 32,0
34,5
34,5
150
119
119
a
b
c
d
23,70
15,75
20,00
43,5
19,6
27,5
50,5
25,0
34,0
25 32,2
32,0
32,0
32,0
160
129
129
136
a
b
c
d
29,70
22,60
22,10
26,00
43,5
43,5
43,5
43,5
50,5
50,5
50,5
50,5
32 35,8
-
-
-
180
-
-
-
a
b
c
d
38,40
-
-
-
43,5
-
-
-
50,5
-
-
-
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22
40 39,6
35,8
35,8
35,8
200
161
161
161
a
b
c
d
44,30
35,60
34,80
38,00
56,5
43,5
43,5
43,5
64,0
50,5
50,5
50,5
50 45,7
39,6
39,6
39,6
230
192
192
170
a
b
c
d
55,10
48,60
47,50
50,00
70,5
56,5
56,5
56,5
77,5
64,0
64,0
64,0
65 -
45,7
45,7
-
216
216
-
a
b
c
d
60,30
60,20
-
70,5
70,5
-
77,5
77,5
-
D
P
2D
1D
A
Table 6: Dimensions, in mm, of the fitting with flanges
acc. to EN1092-1 (ISO PN16), ANSI B16-51988 or JIS 10 K in stainless steel
DN P A Stan-
dard
L Z D2 D1 D
15 34,5 130
130
152
EN
ANSI
JIS
23,5 4x14.0
4x15.8
4x15.0
45,0
34,9
51,0
65,0
60,3
70,0
95,0
89,0
95,0
20 32,0 150
150
178
EN
ANSI
JIS
28,5 4x14.0
4x15.8
4x15.0
58,0
42,9
56,0
75,0
69,8
75,0
105,0
99,0
100,0
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23
25 32,2 160
160
216
EN
ANSI
JIS
28,5 4x14.0
4x15.8
4x19.0
68.,0
50,8
67,0
85,0
79,4
90,0
115,0
108,0
125,0
32 35,8 180
180
229
EN
ANSI
JIS
31,0 4x18.0
4x15.8
4x19.0
78,0
63,5
76,0
100,0
88,9
100,0
140,0
117,0
135,0
40 39,6 200
200
241
EN
ANSI
JIS
36,0 4x18.0
4x15.8
4x19.0
88,0
73,0
81,0
110,0
98,4
105,0
150,0
127,0
140,0
50 45.7 230
230
267
EN
ANSI
JIS
41.0 4x18.0
4x19.0
4x19.0
102,0
92,1
96,0
125,0
120,6
120,0
165,0
152,0
155,0
A
L
D2
D1
D
Z
P
Table 7: Dimensions of the true-union fittings acc. to
DIN 8063, ASTM D 1785/76 or acc. to JIS K in
PVC, DIN 16962 in PP or acc. to ISO 10931
in PVDF
* only available in PVC
DN
[mm]P [mm]
A [mm] Standard A1
[mm]
A2
[mm]D [mm]
D1
[mm]
08* 29,5 122,0
-
-
DIN/ISO
ASTM
JIS
92
-
-
90
-
-
12,00
-
-
-
-
-
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24
DN
[mm]P [mm]
A [mm] Standard A1
[mm]
A2
[mm]D [mm]
D1
[mm]
15 34,5 128,0
130,0
129,0
DIN/ISO
ASTM
JIS
96 90 20,00
21,30
18,40
43
20 32,0 144,0
145,6
145,0
DIN/ISO
ASTM
JIS
106 100 25,00
26,70
26,45
53
25 32,2 160,0
161,4
161,0
DIN/ISO
ASTM
JIS
116 110 32,00
33,40
32,55
60
32 35,8 168,0
170,0
169,0
DIN/ISO
ASTM
JIS
116 110 40,00
42,20
38,60
74
40 39,6 188,0
190,2
190,0
DIN/ISO
ASTM
JIS
127 120 50,00
48,30
48,70
83
50 45,7 212,0
213,6
213,0
DIN/ISO
ASTM
JIS
136 130 63,00
60,30
60,80
103
A
A1
A2
P
D
1D
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Table 8: Dimensions of the spigot fittings acc. to
DIN 8063 in PVC, acc. to DIN 16962 in PP or
acc. to ISO 10931 in PVDF
DN
[mm]P [mm]A [mm]
Standard L [mm] D
[mm]H [mm]
15 34,5 90
85
85
DIN 8063
DIN 16962
ISO 10931
16,5
14,0
14,0
20 17,5
20 32,0 100
92
92
DIN 8063
DIN 16962
ISO 10931
20,0
16,0
16,0
25 17,5
25 32,2 110
95
95
DIN 8063
DIN 16962
ISO 10931
23,0
18,0
18,0
32 21,5
32 35,8 110
100
100
DIN 8063
DIN 16962
ISO 10931
27,5
20,0
20,0
40 27,5
40 39,6 120
106
106
DIN 8063
DIN 16962
ISO 10931
30,0
23,0
23,0
50 31,5
50 45,7 130
110
110
DIN 8063
DIN 16962
ISO 10931
37,0
27,0
27,0
63 39,5
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26
DN
[mm]P [mm]A [mm]
Standard L [mm] D
[mm]H [mm]
PH
D
L
A
K factors (pulse/litre)
The K factors have all been determined under the following
reference conditions: fluid = water, water and room temperatures of 20°C, minimum upstream and downstream
distances respected, appropriate pipe dimensions.
If the S030 fitting is combined with an electronic
device which does not automatically convert the
K factors, make the conversion using one of the
following formulae:
K factor in pulse/US gallon = K factor in pulse/litre
x 3.785 to obtain a flow rate value in US gallon/
time unit
K factor in pulse/UK gallon = K factor in pulse/litre
x 4,546 to obtain a flow rate value in UK gallon/
time unit
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27
Two versions of the S030 in DN15 and DN20
exist, having different K factors.
Only version 2, identified by the "v2" marking, is
available from March 2012. The "v2" marking can
be found:
• on the bottom of the DN15 or DN20 fitting in
plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
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Material Type of connections and
standard
K factors (pulse/
litre)
DN6 DN8 DN15
Stainless steel
Weld ends acc. to:
SMS 3008
-
- -
BS 4825 / ASME BPE
-
- -
DIN 11850 Rg2
-
278 106
EN ISO 1127 / ISO
4200
-
- 106
External threads acc. to:
SMS 1145
-
- -
G
440
278 106
Internal threads acc. to:
G, Rc, NPT
-
- 106
Clamp acc. to:
SMS 3017 / ISO 2852 - - BS 4825 / ASME BPE - - DIN 32676 - 278 106
ISO (pipe EN ISO 1127/
ISO 4200)
- - 106
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K factors (pulse/litre)
DN15
v2
1)
DN20 DN20
v2
1)
DN25 DN32 DN40 DN50 DN65
- - - 66,9 - 31,1 19,9 11,4
- 106 74,5 66,9 49,0 31,1 19,9 11,4
74,5 106 74,5 66,9 49,0 31,1 19,9 74,5 66,5 - 49,0 31,8 19,8 11,4 -
- - - 66,9 - 31,1 19,9 74,5 66,5 - 49,0 31,8 19,8 11,4 -
74,5 66,5 - 49,0 31,8 19,8 11,4 -
- - - 66,9 - 31,1 19,9 11,4
- 106 74,5 66,9 - 31,1 19,9 11,4
74,5 106 74,5 66,9 - 31,1 19,9 74,5 66,5 - 49,0 31,8 19,8 11,4 -
1)
See page 27.
English
29
30
Material
Type of connections and
standard
K factors (pulse/
litre)
DN6 DN8 DN15
Stainless
steel
Flanges acc. to:
EN 1092-1 (ISO PN16)
ANSI B16-5-1998
JIS 10K
440
- 106
Brass
All 440
278 106
PVC
All 440
278 116
PP
All -
- 110
PVDF
All 440
278 118
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31
K factors (pulse/litre)
DN15
v2
1)
DN20
DN20
v2
1)
DN25 DN32 DN40 DN50 DN65
74,5 66,5 - 49,0 31,8 19,8 11,4 -
74,5 66,5 - 49,0 31,8 19,8 11,4 84,7 75,3 - 52,9 28,5 17,3 10,2 89,9 74,2 - 52,9 28,4 17,4 10,1 90,3 78,0 - 57,0 31,7 19,0 10,9 -
1)
See page 27
7. INSTALLATION
Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure
and drain the pipe before loosening the process
connections.
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31
32
danger
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the fitting.
• Stop the circulation of fluid and drain the pipe before
loosening the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and safety relating to the use of hazardous
products.
Warning
Risk of injury due to non-conforming installation.
• Fluidic installation can only be carried out by qualified
and authorised personnel with the appropriate tools.
• Observe the installation instructions for the measuring
device inserted into the fitting.
Risk of injury due to an uncontrolled restart.
• Ensure that the restart of the installation is controlled
after any interventions on it.
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Warning
Risk of injury if the fluid pressure/ temperature
dependency is not respected.
• Take into account the fluid pressure/ temperature
dependency according to the materials from which the
fitting is made and to the measuring device used (see
the relevant user manual).
• Comply with the Pressure Directive 97/23/EC.
→ Select an appropriate fitting regarding to the flow
velocity and the flow rate of the fluid in the piping, see
the following charts:
The graph is used to determine the DN of the pipe and the
fitting appropriate to the application, according to the fluid
velocity and the flow rate.
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Selection example:
- Specification: if the nominal flow is 10 m
3
/h the dimensioning of the optimal flow rate must be contained in 2 to
3m/s
- Answer: on the chart, the intersection of flow rate and
flow velocity gives the appropriate diameter, DN40 or
DN50 for fittings with *.
* For fittings:
- with external threads according to SMS 1145,
- with weld-ends according to SMS 3008, BS 4825 /
ASME BPE or DIN 11850 Rg2
- Clamp according to SMS 3017 / ISO 2852 or BS 4825 /
ASME BPE or DIN 32676
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0.1 0.3 0.5 1 3
5
10
0.01
0.02
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
m
3
/h
0.2
0.5
1
2
5
10
20
50
100
200
500
1000
2000
3000
l/min
0.3 0.5 1 3 5 10
30
m/s
fps
gpm
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
500
1000
DN65
DN50 (DN65)*
DN40 (DN50)*
DN32 (DN40)*
DN25 (DN32)*
DN20 (DN25)*
DN15 (DN15 or
DN20)*
DN08
DN06
flow rate
Fluid velocity
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→ Install the fitting on the pipe to comply with the
upstream and downstream distances defined by
standard EN ISO 5167-1 (see Fig. 3).
50 x DN 5 x DN
40 x DN 5 x DN
25 x DN 5 x DN 20 x DN 5 x DN
18 x DN 5 x DN 15 x DN 5 x DN
With control valve
Pipe with 2 elbows
at 90°
Pipe with 2 elbows at 90°
in 3 dimensions
Pipe with 1 elbow at 90°
or 1 T-piece
With pipe expansion
With pipe
reduction
Fig. 3: Upstream and downstream distances depending
on the design of the pipes.
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→ Use a flow conditioner, if necessary, to obtain the best
accuracy.
→ Prevent the formation of air bubbles in the pipe (see
Fig. 4).
→ Ensure the pipe is always filled with liquid (see Fig. 5).
Correct
Correct
Incorrect
Incorrect
Direction of fluid flow
Fig. 4: Additional recommendations on installation
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38
Correct
Incorrect
Correct Incorrect
Fig. 5: Additional recommendations on installation
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Installing a fitting with weld ends
Follow the previously described general installation
recommendations.
note
The seal on the fitting with weld-end connections
may be damaged during welding.
→ Before welding the weld-ends, unscrew the 4 tigh-
tening screws.
→ Remove the sensor holder.
→ Remove the seal.
→ Weld the weld-ends.
→ After welding, correctly replace the seal in the
groove.
→ Replace the sensor holder.
→ Tighten the 4 screws in an alternating pattern, app-
lying a nominal tightening torque of 1,5 Nm.
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40
Installing a Clamp fitting
→ Make sure the seals are in good condition.
→ Place seals adapted to the process (temperature,
fluid type) in the grooves of the Clamp fitting.
→ Fix the Clamp fitting to the pipe by means of a clamp collar.
Installing a flange fitting
→ Make sure the seals are in good condition.
→ Place seals adapted to the process (temperature,
fluid type) in the grooves of each connection.
Make sure the seal remains in the groove while
tightening the flange.
→ Tighten the flange to fix the fitting to the pipe.
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8. MAINTENANCE
Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut-off the pressure
and drain the pipe before loosening the process
connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the fitting.
• Stop the circulation of fluid and drain the pipe before
loosening the process connections.
• Keep all easily flammable fluid or material away from the
fitting.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.
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Warning
Risk of injury due to non-conforming maintenance.
• Maintenance must only be carried out by qualified and
skilled staff with the appropriate tools.
• Ensure that the restart of the installation is controlled
after any interventions.
Cleaning
note
The fitting may be damaged by the cleaning product.
• Clean the fitting with a cloth dampened with water or
a detergent compatible with the materials the fitting is
made of.
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9. SPARE PARTS AND
ACCESSORIES
attention
Risk of injury and/or damage caused by the use of
unsuitable parts.
Incorrect accessories and unsuitable spare parts may
cause injuries and damage the fitting and the surrounding area.
• Use only original accessories and original spare parts
from Bürkert.
Accessories Order code
Certificate
Certificate 3.1
440 790
Certificate 2.2
440 789
Roughness certificate
444 898
Calibration certificate
550 676
FDA approval
449 788
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Two versions of the S030 in DN15 and DN20
exist, having different K factors.
Only version 2, identified by the "v2" marking, is
available from March 2012. The "v2" marking can
be found:
• on the bottom of the DN15 or DN20 fitting in
plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
Spare parts Order code
Sensor holder in stainless steel
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN06, DN08, DN15 v2 and
DN20 v2
448 678
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Spare parts Order code
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 306
With PVDF paddle-wheel, EPDM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 305
With PVDF paddle-wheel, EPDM
seal, screws and certificate, internal roughness =0,8 µm for DN15
(except DN15 v2 and DN20 v2) to
DN65
434 149
With PVDF paddle-wheel, EPDM
seal, screws and certificate, for
DN06, DN08, DN15 v2 and
DN20 v2
554 896
With PP paddle-wheel, EPDM seal,
screws and certificate, for DN15
(except DN15 v2 and DN20 v2) to
DN65.
449 425
Sensor holder in brass
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN06, DN08, DN15 v2 and
DN20 v2
448 677
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Spare parts Order code
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 304
With PVDF paddle-wheel, EPDM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 303
With PP paddle-wheel, EPDM seal,
screws and certificate, for DN15
(except DN15 v2 and DN20 v2) to
DN65.
449 866
Sensor holder in PVC
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN06, DN08, DN15 v2 and
DN20 v2
448 674
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 298
With PVDF paddle-wheel, EPDM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 297
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Spare parts Order code
With PP paddle-wheel, EPDM seal,
screws and certificate, for DN15
(except DN15 v2 and DN20 v2) to
DN65.
443 982
Sensor holder in PP
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN15 to DN65.
432 300
With PVDF paddle-wheel, EPDM
seal, screws and certificate, for
DN15 to DN65.
432 299
With PP paddle-wheel, FKM seal,
screws and certificate, for DN15
to DN65.
552 881
With PP paddle-wheel, EPDM seal,
screws and certificate, for DN15
to DN65.
443 983
Sensor holder in PVDF
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN06, DN08, DN15 v2 and
DN20 v2
448 676
With PVDF paddle-wheel, FKM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 302
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Spare parts Order code
With PVDF paddle-wheel, EPDM
seal, screws and certificate, for
DN15 (except DN15 v2 and
DN20 v2) to DN65
432 301
Two versions of the S030 in DN15 and DN20
exist, having different K factors.
Only version 2, identified by the "v2" marking, is
available from March 2012. The "v2" marking can
be found:
• on the bottom of the DN15 or DN20 fitting in
plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
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Spare parts Order code
Set of O-rings (DN6 to DN65) for metal fittings
FKM
426 340
EPDM
426 341
Set of O-rings in FKM for plastic fittings
DN08
448 679
DN15
431 555
DN20
431 556
DN25
431 557
DN32
431 558
DN40
431 559
DN50
431 560
Set of O-rings in EPDM for plastic fittings
DN08
448 680
DN15
431 561
DN20
431 562
DN25
431 563
DN32
431 564
DN40
431 565
DN50
431 566
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50
Metal fitting
Plastic fitting
Fig. 6: Position of O-rings in an S030 fitting
10. PACKAGING, TRANSPORT
attention
Damage due to transport
• Transport may damage an insufficiently protected part.
• Transport the fitting in shock-resistant packaging and
away from humidity and dirt.
• Do not expose the fitting to temperatures that may
exceed the admissible storage temperature range.
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11. STORAGE
attention
Poor storage can damage the fitting.
• Store the fitting in a dry place away from dust.
• Storage temperature of the S030 fitting:
Paddle-wheel
material
Body fitting material Storage
temperature
PP • Stainless steel
• Brass
• PVDF
• PP
-15 °C...+80 °C
• PVC -15 °C...+60 °C
PVDF • Stainless steel
• Brass
• PVDF
-15 °C...+100 °C
• PP -15 °C...+80 °C
• PVC -15 °C...+60 °C
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