Operating Instructions 1312/1_EU-ML 00562780 Original FR
Type 8025 / 8035
1. ABOUT THIS MANUAL ............................................................................................................................................................................................ 6
1.1. Symbols used ............................................................................................................................................................................................... 6
1.2. Definition of the word "device" ............................................................................................................................................................ 6
2. INTENDED USE ...........................................................................................................................................................................................................7
3. BASIC SAFETY INFORMATION .......................................................................................................................................................................... 8
4. GENERAL INFORMATION ...................................................................................................................................................................................... 9
4.1. Manufacturer's address and international contacts ................................................................................................................. 9
4.3. Information on the Internet.................................................................................................................................................................... 9
5.1. Area of application ...................................................................................................................................................................................10
5.2. General description .................................................................................................................................................................................10
5.4. Available versions of the 8025 compact flowmeter ...............................................................................................................10
5.5. Available versions of the 8025 panel-mounted transmitter...............................................................................................11
5.6. Available versions of the 8025 wall-mounted transmitter ..................................................................................................11
5.7. Available versions of the SE35 electronic module .................................................................................................................11
5.8. Description of the name plate ...........................................................................................................................................................12
6. TECHNICAL DATA ....................................................................................................................................................................................................13
6.1. Conditions of use ......................................................................................................................................................................................13
6.2. Conformity to standards and directives .......................................................................................................................................13
6.3. General data ................................................................................................................................................................................................14
6.4. Mechanical data .........................................................................................................................................................................................15
6.5. Electrical data .............................................................................................................................................................................................19
6.6. Specifications of the connected flow sensor ............................................................................................................................20
7.2. Installation of a compact version .....................................................................................................................................................22
7.2.1. Instructions for installing a compact version onto the pipe ............................................................................. 22
7.2.2. Installation of the 8025 on the S020 fitting ........................................................................................................ 24
7.2.3. Installation of the SE35 electronic module onto the S030 sensor-fitting ................................................... 24
7.3. Installation of a panel version of the 8025 flowmeter ..........................................................................................................25
7.4. Installation of a wall-mounted version of the 8025 transmitter.......................................................................................26
8.1. Making the installation equipotential .............................................................................................................................................27
8.2. Wiring the 8025 compact version and the 8035 with a 4 pin male fixed connector ............................................29
8.3. Configuring the selectors .....................................................................................................................................................................30
8.3.3. 115/230 V AC selector ........................................................................................................................................... 31
8.4. Wiring the 8025 in a compact version and the 8035, with or without relays, with cable glands ...................31
8.4.2. Wiring of the relays (versions with relay output)................................................................................................ 32
8.4.3. Wiring the 8025 compact version and the 8035, 12-36 V DC, without relays, with cable glands ...... 32
8.4.4. Wiring the 8025 compact version and the 8035, 12-36 V DC, with relays, with cable glands ........... 33
8.4.5. Wiring the 8025 compact version and the 8035, 115/230 V AC, without relays, with cable glands . 35
8.4.6. Wiring the 8025 compact version and the 8035, 115/230 V AC, with relays, with cable glands ....... 36
8.5. Connecting the flow sensor to the 8025 transmitter, panel-mounted version or wall-mounted version . 38
8.6. Wiring the 8025 remote (wall-mounted or panel), 12-36 V DC, with or without relays ......................................38
8.6.1. Wiring the 8025, remote version, 12-36 V DC, without relays .................................................................... 38
8.6.2. Wiring the 8025, remote version, 12-36 V DC, with relays ........................................................................... 39
8.7. Wiring the 8025, wall-mounted version, 115/230 V AC, with or without relays ......................................................40
8.7.1. Wiring instructions for a wall-mounted version .................................................................................................40
8.7.2. Wiring the 8025, wall-mounted version, 115/230 V AC, without relays .................................................... 41
8.7.3. Wiring the 8025, wall-mounted version, 115/230 V AC, with relays .......................................................... 44
9. OPERATING AND COMMISSIONING ............................................................................................................................................................46
9.2. Operating levels of the device ...........................................................................................................................................................46
9.3. Description of the navigation keys and the status LEDs ....................................................................................................48
9.4. Using the navigation keys ....................................................................................................................................................................48
9.5. Details of the Process level ................................................................................................................................................................49
9.6. Details of the Parameters menu .......................................................................................................................................................49
9.6.1. Choosing the display language ............................................................................................................................. 50
9.6.2. Choosing the flow rate units, the number of decimals and the units of the totalizers .............................. 50
9.6.3. Entering the K factor of the fitting used ............................................................................................................... 52
9.6.4. Configuring the current output .............................................................................................................................. 53
9.6.5. Configuring the pulse output .................................................................................................................................53
9.6.6. Configuring the relays .............................................................................................................................................. 54
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Type 8025 / 8035
9.6.7. Configuring the filter of the measured flow rate ................................................................................................ 55
9.6.8. Resetting both totalizers .......................................................................................................................................... 55
9.7. Details of the Test menu .......................................................................................................................................................................56
9.7.1. Adjusting the OFFSET of the current output...................................................................................................... 56
9.7.2. Adjusting the SPAN of the current output .......................................................................................................... 57
9.7.3. Reading the rotational frequency of the paddle wheel..................................................................................... 57
9.7.4. Checking the outputs behaviour ........................................................................................................................... 57
10. MAINTENANCE AND TROUBLESHOOTING ..............................................................................................................................................58
10.2. Cleaning the device .................................................................................................................................................................................58
10.3. If you encounter problems ..................................................................................................................................................................58
11. SPARE PARTS AND ACCESSORIES .............................................................................................................................................................60
11.1. Spare parts 8025, compact version ................................................................................................................................................60
11.2. Spare parts 8035.......................................................................................................................................................................................61
11.4. Spare parts, 8025 wall-mounted version .....................................................................................................................................62
12. PACKAGING, TRANSPORT .................................................................................................................................................................................63
14. DISPOSAL OF THE PRODUCT .........................................................................................................................................................................63
English
5
Type 8025 / 8035
About this manual
1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all users and
any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous situations.
• This manual must be read and understood.
1.1. Symbols used
DANGER
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious injury.
WARNING
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or even death.
ATTENTION
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor injuries.
NOTE
Warns against material damage.
• Failure to observe this warning may result in damage to the device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in this manual or in other documents.
→ Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within this manual always refers to the flowmeter type 8025 or 8035.
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Type 8025 / 8035
Intended use
2. INTENDED USE
Use of the device that does not comply with the instructions could present risks to people, nearby installations and
the environment.
• The compact version of the flowmeter type 8025 or 8035 is designed to measure the flow rate of a liquid and to totalise
the volume of a liquid.
• The remote version of the flowmeter type 8025 is a transmitter that must be connected to an 8020 or an 8030 flow sensor with a sinus or a pulse output, only in "Low Power" version.
• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the
effects of climatic conditions.
• This device must be used in compliance with the characteristics and commissioning and use conditions specified in the
contractual documents and in the operating instructions.
• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as
careful operation and maintenance.
• Only use the device as intended.
→ Observe any existing restraints when the device is exported.
English
7
Type 8025 / 8035
Basic safety information
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during installation, use and maintenance of the devices.
• the local safety regulations for which the operating company is responsible including the staff in charge of installation and
maintenance.
Danger due to electrical voltage.
• Shut down the electrical power source of all the conductors and isolate it before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipe before loosening the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and safety relating to the use of hazardous products.
Various dangerous situations
To avoid injury take care:
• not to use the device in explosive atmospheres.
• not to use the device in an environment incompatible with the materials it is made of.
• not to use the device for the measurement of gas flow rates.
• not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).
• not to make any external or internal modifications to the device.
• to prevent any unintentional power supply switch-on.
• to ensure that installation and maintenance work are carried out by qualified, authorised personnel in possession of the
appropriate tools.
• to guarantee a defined or controlled restarting of the process, after a power supply interruption.
• to use the device only if in perfect working order and in compliance with the instructions provided in the operating
instructions.
• to observe the general technical rules when installing and using the device.
NOTE
The device may be damaged by the fluid in contact with.
• Systematically check the chemical compatibility of the component materials of the device and the fluids likely to come
into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic
compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorinated agents).
NOTE
Elements / Components sensitive to electrostatic discharges
• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are
touched by an electrostatically charged person or object. In the worst case scenario, these components are instantly
destroyed or go out of order as soon as they are activated.
• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in the
EN 61340-5-1 and 5-2 norms.
• Also ensure that you do not touch any of the live electrical components.
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Type 8025 / 8035
General information
4. GENERAL INFORMATION
4.1. Manufacturer's address and international contacts
To contact the manufacturer of the device, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices are available on the internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions
specified in this manual.
4.3. Information on the Internet
You can find the operating instructions and technical data sheets regarding the type 8025 or the type 8035 at:
www.burkert.com.
English
9
Type 8025 / 8035
Description
5. DESCRIPTION
5.1. Area of application
The compact version of the flowmeter type 8025 or 8035 is designed to measure the flow rate of a liquid and to totalise the
volume of a liquid.
The remote version of the flowmeter type 8025 is a transmitter that must be connected to an 8020 or an 8030 flow sensor with
a sinus or a pulse output, only in "Low Power" version.
5.2. General description
The 8025 is a flowmeter available in compact, panel or wall-mounted version. The 8035 is a flowmeter in compact version.
• A compact version of the 8025 is composed of a flow sensor with paddle-wheel and of an electronic module (the electronic
is located in a housing with cover, display and 2 cable glands).
• A compact version of the 8035 is composed of a sensor-fitting type S030, with paddle-wheel and of an electronic module
(the electronic is located in a housing with cover, display and 2 cable glands).
• A panel version of the 8025 is an electronic module (an electronic located in an open housing with display).
• A wall-mounted version of the 8025 is an electronic module (an electronic integrated in a housing with cover, display and 3
cable glands).
According to the version, the device requires a 12-36 V DC or a 115/230 V AC power supply.
The electrical connection is carried out via a male fixed connector or on the terminal blocks of the electronic board: whether
directly, whether via 2 or 3 cable glands.
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5.3. Measuring principle
The circulation of fluid within the pipe causes the paddle wheel of the sensor to rotate. The flowmeter detects the rotation of
the paddle-wheel and generates a signal which frequency f is proportional to the flow rate Q, using the formula f = KxQ.
f = frequency in Hertz (Hz)
K = K factor of the S020 or S030 fitting used, in pulse/litre
Q = flow rate in litre/second
5.4. Available versions of the 8025 compact flowmeter
All the compact versions of the flowmeter 8025 have:
5.7. Available versions of the SE35 electronic module
All the versions of the SE35 electronic module have:
- a 4-20 mA current output;
- a pulse output;
- two totalizers.
Supply voltageElectrical connectionRelaysSensor
UR and CSA
recognized
12-36 V DCMale fixed connector-Hallno
12-36 V DCMale fixed connector-Coilno
12-36 V DCTerminal strips via 2 cable
glands
-Hallno
yes
2)
English
Order code
444005
423915
444006
553432
11
Type 8025 / 8035
12
4
3
Description
Supply voltageElectrical connectionRelaysSensor
12-36 V DCTerminal strips via 2 cable
-Coilno
glands
12-36 V DCTerminal strips via 2 cable
2Hallno
glands
12-36 V DCTerminal strips via 2 cable
2Coilno
glands
115/230 V ACTerminal strips via 2 cable
-Hallno
glands
115/230 V ACTerminal strips via 2 cable
2Hallno
glands
2)
identified by the logo located on the name plate of the device.
UR and CSA
recognized
2)
yes
Order code
423916
444007
553433
423918
423922
423924
The ordering codes of the S030 sensor-fitting are listed in the related data sheet: consult the data sheet at: www.burkert.com.
5.8. Description of the name plate
FLOW SE35/8035 HALL SUPPLY: 12-36V ... 70 mA
Output: 1x4-20mA IP65
2xRel: 30V and 42V peak or 60V ... max.
S/N 11 026
Made in France
00552726 W44MG
8
67910
1. Measured quantity and type of the device
2. Type of sensor
3. Characteristics of the current output
4. Power supply and max. of current consumption
5
5. Protection class of the device
6. Manufacturing code
7. Conformity logo
8. Specification of the relay outputs
9. Serial number
10. Order code
Fig. 1: Name plate of the device
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Type 8025 / 8035
Technical data
6. TECHNICAL DATA
The following technical data are relevant for an 8025 compact or an 8035 flowmeter and for the remote 8025 flowmeter connected to a Bürkert flow sensor 8020 / 8030 in a "Low Power" version only.
6.1. Conditions of use
Ambient temperature
• 8025 compact, 115/230 V AC, not UR or CSA recognized
• 8035 compact, 115/230 V AC, not UR or CSA recognized
• Other versions, not UR or CSA recognized
• UR and CSA recognized versions
Air humidity< 80%, non condensated
Protection rating
• 8025 compact, and 8035
• 8025 compact and wall-mounted, 8035
• Housing, panel version
• non front parts, panel-mounted version
Degree of pollution (UR and CSA recognized versions) Degree 2 according to EN 61010 -1
Installation category (UR and CSA recognized versions)Category I according to UL61010-1
Max. height above sea level2000 m
• -10 to 50 °C
• -10 to 50 °C
• -10 to 60 °C
• -10 to 40 °C
According to EN 60529
• IP65, device wired and cable glands tightened and cover
lid screwed tight.
• IP65, device wired, cable glands tightened, cover lid
screwed tight and entry item nuts of the cable glands
tightened at a screwing torque of 1.5 Nm.
• IP65, installation completed and closed cabinet
• IP20
6.2. Conformity to standards and directives
The device conforms to the EC directives through the following standards:
• EMC: EN 61000-6-2, EN 61000-6-3, EN 550022
• LVD: EN 61010-1
• Environnemental testing: Vibration: EN 60068-2-6, Shock: EN 60068-2-27.
Pressure: article 3 paragraph 3 of the Pressure Directive 97/23/CE. Acc. to the Pressure Directive 97/23/CE: the device can
only be used in the following cases (depending on the max. pressure, the DN of the pipe and the fluid):
Type of fluidConditions
8025 8035
Fluid group 1, paragraph 1.3.a DN25 onlyDN ≤ 25 only
Fluid group 2 paragraph 1.3.a
Fluid group 1 paragraph 1.3.b
Fluid group 2 paragraph 1.3.b DN ≤ 400DN ≤ 200
1)
For the type 8035: S030 sensor-fitting, DN6 to DN65, in PP, PVC, PVDF, brass or stainless steel.
The UL recognized devices with variable key PU01 comply with the following standards:
• UL 61010-1
• CAN/CSA-C22.2 n° 61010-1
DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
DN ≤ 25
or DN > 25 and PNxDN ≤ 2000
1)
DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
PNxDN ≤ 2000
English
13
6.3. General data
Pipe diameter
• 8025 flowmeter
• 8025 transmitter (remote versions)
• 8035 flowmeter
Type of fitting• S020, for a compact 8025
Type of fluid• liquid
Fluid temperature (compact versions)
• with fitting in PVC
• with fitting in PP
• with fitting in PVDF, stainless steel or brass
Fluid pressure (compact versions)
• DN20 (except for the DN specified p.22) to DN400
• DN06 to DN400
• DN06 to DN65
• S030, for a 8035
• viscosity: max. 300 cSt
• rate of solid particles: max. 1%
The fluid temperature may be restricted by the fluid pressure, the
material the flow sensor is made of and the material the S020 or
S030 fitting used is made of. See "Fig. 2" and "Fig. 3".
• 0 to +50 °C
• 0 to +80 °C
• -15 to +80 °C
The fluid pressure may be restricted by the fluid temperature, the
material the flow sensor is made of (only for the compact 8025) and
the material the fitting used is made of. See "Fig. 2" and "Fig. 3".
Type 8025 / 8035
Technical data
• 8025 compact
• 8035 with S030 fitting in plastic
• 8035 with S030 fitting in metal
• PN10
• PN10
• PN16 (PN40 on request)
Flow rate measurement
• Measurement range
- Sensor with pulse output (Hall)
- Sensor with sinus output (coil)
- 0.3 m/s to 10 m/s
- 0.5 m/s to 10 m/s
• Accuracy
- with a teach-in procedure
- 1 % of the measured value (at the value of the teach-in flow
rate)
- with the K factor of the fitting used
• Linearity
• Repeatability
1)
Determined in the following reference conditions: medium = water, water and ambient temperatures 20 °C, min. upstream and downstream
distances respected, appropriate pipe dimensions
1)
1)
- 2,5 % of the measured value
• ±0.5 % of the full scale
• ±0,4 % of the measured value
14
English
Type 8025 / 8035
P (bar)
Technical data
P (bar)
11
10
9
PVDF
8
7
6
5
4
3
2
1
0
PVC + PP
PVC (PN10)
-150+20+40+60
A
PP (PN10)
PVDF (PN10)
+80
Metal
T (°C)
A: range of use
Fig. 2: Fluid temperature /pressure dependency curves for the 8025 compact version, depending on the material the S020
fitting is made of
A
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
PVDF
PVC + PP
PVC (PN10)
-10+10+30+50+70+90+110
-30
A
Metal
PVDF (PN10)
PP (PN10)
T °C
A: range of use
Fig. 3: Fluid temperature /pressure dependency curves for the 8035 compact version, depending on the material the S030
sensor-fitting is made of
6.4. Mechanical data
PartMaterial
Sensor holder - Paddle-wheel
• 8025, compact versions
• 8025, remote versions
• 8035
Axis and bearings of the paddle-wheel
• 8025, compact versions
• 8025, remote versions
• 8035
Seals
• 8025, compact versions
• 8025, remote versions
Nut
• 8025, compact versions• PC
• PVDF
• Refer to the operating instructions of the remote sensor
• Refer to the operating instructions of the S030 sensor-fitting
• Ceramics
• Refer to the operating instructions of the remote sensor
• Refer to the operating instructions of the S030 sensor-fitting
• FKM (EPDM delivered with the device)
• Refer to the operating instructions of the remote sensor
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English
PartMaterial
88
88
R 90
91
164.50
203
136
(21)
82
85.5
(30)
70
Housing
• 8025, compact or panel versions
• 8025, wall-mounted versions
• 8035
• PC
• ABS
• PC
Cover
• 8025 compact versions or 8035
• 8025 panel versions
• 8025, wall-mounted versions
• PC (Cover with lid)
• PC
• ABS
Front foilPolyester
Screws (4)Stainless steel
Male fixed connector and female connector (type 2508) PA
Cable glandsPA
Type 8025 / 8035
Technical data
16
Fig. 4: Dimensions of 8025 compact flowmeter [mm]
English
Type 8025 / 8035
88
88
76
25
38
REL1 REL2
Technical data
Tab. 1: Dimensions of 8025 compact flowmeter associated to an S020 fitting [height H in mm]
Fig. 5: Dimensions [mm] of the electronic module of the 8025 flowmeter a in panel version
17
English
126
Type 8025 / 8035
Technical data
90
31.50
23
23
Fig. 6: Dimensions [mm] of the electronic module of the 8025 flowmeter in a wall-mounted version
Tab. 2: Dimension H [mm] of the 8035 depending on the DN of the S030 sensor-fitting
DNH with S030 sensor-fitting
06134
08134
15139
20137
H
25137
32140
40144
50151
65151
180
120
143
18
91
21
88
105
75
104
114
Fig. 7: Dimensions [mm] of the SE35 electronic module of the 8035 flowmeter
88
116
103
English
Type 8025 / 8035
Technical data
6.5. Electrical data
12-36 V DC power supply• filtered and regulated
• SELV circuit (safety extra low voltage), with a safe energy
level
• oscillation rate: ±10 %
Power source (not supplied)• limited power source according to paragraph 9.3 of
EN 61010-1 standard
• or class 2 source according to UL 1310/1585 and
EN 60950-1 standards
115/230 V AC power supply
• frequency
• supplied voltage
• current
• integrated protection
• power
Current consumption (without the consumption of the
4-20 mA output)
• 12-36 V DC version with relays
• 12-36 V DC version without relays
• 115/230 V AC compact version
• 115/230 V AC wall-mounted version
Pulse output
• type
• function
• frequency (f)
• electrical data
• duty cycle
• protection
Relay outputs
• operating
• electrical data of the load (non UL recognized devices)
• electrical data of the load (UL recognized devices)
Current output
• response time (10% to 90%)
• max. loop impedance, 12-36 V DC version
• max. loop impedance, 115/230 V AC version
• wiring, version without relays
• wiring, version with relays
Protection against polarity reversalsyes
• 50/60 Hz
• 27 V DC, regulated
• max. 250 mA
• 250 mA time-delay fuse
• Compact version: 6 VA
• Wall-mounted version 3 VA
• 70 mA max. (at 12 V DC)
• 25 mA max. (at 12 V DC)
• 125 mA max. (at 27 V DC)
• 250 mA max. (at 27 V DC)
polarized, potential-free
• NPN/PNP (wiring dependant)
• pulse output, adjustable pulse value
• 2,5-400 Hz
• 5-36 V DC, 100 mA max., voltage drop 2,5 V DC at
100 mA
• 0,5
• galvanically insulated, and protected against overvoltages,
polarity reversals and short-circuits
• hysteresis, adjustable thresholds, normally open
• 230 V AC / 3 A
• 30 V AC max. and 42 V peak or 60 V DC max.
4-20 mA, sinking or sourcing mode (wiring dependant)
• 5,75 s (default)
• 900 W at 30 V DC, 600 W at 24 V DC, 50 W at 12 V DC
• 800 W
• 2-wire
• 3-wire
English
19
Type 8025 / 8035
Technical data
6.6. Specifications of the connected flow sensor
Sensor input
• signal frequency
• pulse signal (Hall)
• sinus signal (coil)
• 2,5 to 400 Hz
• NPN, open collector
• typical sensitivity of 35 mV peak-peak, at 252 Hz
Sensor output
• power supply• 10-34 V DC (V+ minus 2 V DC), 1 mA max.
6.7. Electrical connection
VersionConnection features
With male fixed
connector
Female connector (type 2508 supplied)
For the female connector type 2508 with order code 438811 and the female connector type 2509
(not supplied) with order code 162673, use a shielded cable.
• external diameter of the cable: 5 to 8 mm
• cross section of the wires: 0.2 to 1.5 mm
2
• max. length of the power supply, current output and pulse output connection cables: 50 m
With terminal strip,
with or without cable
glands
Shielded cable (not supplied):
• external diameter of the cable: 6 to 12 mm (4 to 6 mm when using a multiway seal)
• cross section of the wires: 0.2 to 1.5 mm
2
AllCross section of the local earthing wire: 0.75 mm
2
20
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