Burkert 0450 User Manual [en, de, fr]

Operating Instructions

Bedienungsanleitung

Instructions de Service

Type 0450

Block Assembly

Aluminium baseplate Type MP05

Mehrfachblock

Aluminiumgrundplatte Type MP05

bloc multiple

Plaque de montage en aluminium Type MP05

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.

© 2000 Bürkert Werke GmbH & Co. KG

Operating Instructions 0507/04_EU-ML_00803843

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ONTENTS

Block assembly Type 0450

Aluminium baseplate Type MP05

Contents:

GENERAL NOTES.................................................................................................................................................................................................................................... 3

Symbols ...................................................................................................................................................................................................................................................... 4

Safety notes............................................................................................................................................................................................................................................. 4

Scope of delivery ........................................................................................................................................................................................................................... 5

Warranty conditions.................................................................................................................................................................................................................. 5

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TECHNICAL DATA ................................................................................................................................................................................................................................... 7

Valve construction........................................................................................................................................................................................................................ 8

Method of functioning of valves Type 0450 ............................................................................................................................................. 8

Media ............................................................................................................................................................................................................................................................... 8

Electrical connection ............................................................................................................................................................................................................... 9

ASSEMBLY AND COMMISSIONING...................................................................................................................................................................... 11

Measures to be taken before commissioning.................................................................................................................................. 12

Assembly and commissioning .............................................................................................................................................................................. 12

Construction of block assemblies with aluminium baseplate MP 05.............................................................. 13

Assembly of valve Type 04540 on the aluminium baseplate ...................................................................................... 14

Disassembly of valve Type 04540 from the aluminium baseplate ........................................................................ 14

Fixing the valve block to a standard rail.................................................................................................................................................. 14

Fixing the valve block to the wall

MAINTENANCE AND TROUBLE SHOOTING............................................................................................................................................ 15

Maintenance...................................................................................................................................................................................................................................... 16

Trouble shooting ........................................................................................................................................................................................................................ 16

......................................................................................................................................................................... 14

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ONTENTS

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ENERAL NOTES

GENERAL NOTES

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Symbols ....................................................................................................................................................................................................................................................................... 4

Safety notes ........................................................................................................................................................................................................................................................... 4

Scope of delivery............................................................................................................................................................................................................................................ 5

Warranty conditions................................................................................................................................................................................................................................. 5

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ENERAL NOTES

Symbols

The following symbols are used in these operating instructions:

marks a work step that you must carry out

ATTENTION!

NOTE

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Safety notes

Please observe the notes in these operating instructions together with the conditions of use and permitted data that are specified
in the data sheets of the Block Assembly Type 0450 with Aluminium Baseplate Type MP05, in order that the device will function
perfectly and remain operable for a long time:

• Keep to standard engineering rules in planning the use of and operating the device!

• Installation and maintenance work are only allowed by specialist personnel using suitable tools!

• Observe the current regulations on accident prevention and safety for electrical devices during operation and maintenance of

• Before interfering with the system, always switch off the voltage supply!

• Beachten Sie, daß in Systemen, die unter Druck stehen, Leitungen und Ventile nicht gelöst werden dürfen!

marks notes on whose non-observance your health or the functioning of the device will be
endangered

marks important additional information, tips and recommendations

the device!

• Take suitable precautions to prevent unintentional operation or damage by unauthorized action!

• After interruption of the electrical or pneumatic supply, make sure the process is restarted in a well-defined, controlled
manner!

• On non-observance of these notes and unauthorized interference with the device, we will refuse all liability and the warranty
on device and accessories will become void!

NOTE

Approvals such as Ex, UL, UR, CSA, DVGW, etc. are marked on the nameplate or with a special sticker.

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Scope of delivery

Immediately after receipt of a shipment, make sure that the contents are undamaged and match the scope of delivery stated on
the packing slip. In general this consists of:

• Block Assembly Type 0450 with Aluminium Baseplate Type MP05

• Operating Instructions for Block Assembly Type 0450 with Aluminium Baseplate Type MP05

• Operating instructions for Pilot Valve 6106

If there are discrepancies, please contact immediately your Bürkert subsidiary or our customer service:

Warranty conditions

Bürkert Steuer- und Regelungstechnik

Chr.-Bürkert-Str. 13-17

Service-Department
D-76453 Ingelfingen
Ph.: (07940) 10-111

Fax: [phone]

E-mail: [e-mail]

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ENERAL NOTES

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This document contains no warranty statements. In this connection we refer to our general sales and business conditions. A
prerequisite for validity of the warranty is use of the device as intended with observance of the specified conditions of use.

ATTENTION!

The warranty covers only faultless condition of the Block Assembly Type 0450 with Aluminium Baseplate
Type MP05. No liability will be accepted for consequent damage of any kind that may arise from failure or
malfunctioning of the device.

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ENERAL NOTES

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ECHNICAL DATA

TECHNICAL DATA

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Valve construction........................................................................................................................................................................................................................................ 8

Method of functioning of valves Type 0450 .............................................................................................................................................................. 8

Media ................................................................................................................................................................................................................................................................................ 8

Electrical connection ................................................................................................................................................................................................................................ 9

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ECHNICAL DATA

Valve construction

• 5/2 or 5/3-way valve with 3/2-way pilot valve Type 6106 (standard and impulse versions)

• 5/2-impulse or 5/3-way valves have double width and occupy 2 valve spaces

• Valve housing aluminium, black anodized, piston slide valve, service connections

• Service connections 2 (B) / 4 (A), supply and vent connection 1 (P) / 3 (R) / 5 (S) with interior thread G 1/8 G 1/8

• The valve can be assembled to a valve block on Aluminium Baseplate Type MP05

• Any orientation, but preferably with magnet system above

• Manual override knob for manual operating of the valve

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Circuit functions of valves Type 0450

H 5/2-way valve:
pilot control, de-energized, output port 2 exhausted,
various reset modes including impulse valve

Media

L 5/3-way valve:
pilot control, in middle position all connections blocked

N 5/3-way valve:
pilot control, in middle position outputs ports 2 and 4
exhausted

NOTE By sealing a service connection, the 5/2-way valve may be simply converted into a 3/2-way valve:

Service connection 2 => Circuit function C
Service connection 4 => Circuit function D

• Compressed air, lubricated, unlubricated

• Sealing material POM/NBR

• Permissible temperature range

Medium - 10 to + 70 °C
Ambient - 10 to + 55 °C

• Operating pressure range 2 - 8 bar or 2 - 10 bar

ATTENTION!

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Observe the permissible pressure range on the nameplate!

Pressure difference between connections 1 and 3

At temperatures below 0 °C, operation is limited to dried air.

≥≥

≥ 2 bar

≥≥

Example
permissible pressure

Electrical connection

Pilot valve Type 6106:

• Read the voltage, power rating and type of protection and current
from the nameplate!

• Voltage tolerance: ±10 %

• Use 10 mm filter to assure a long service life of the pilot valve!

Example

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ECHNICAL DATA

• Electrical connection: cable connector Type 2506 onto the plug
connector of the coil (fixing torque: 0.4 Nm)

• Protection Type IP65 (only in connection with cable connector Type

2506).

• The cable connector may be mounted turned by 180° to suit the cable
direction.

NOTE

ATTENTION!

The coil heats up in operation!

Observe the voltage: with AC be sure to
use the cable connector Type 2506 or
connect a rectifier between!

10 µm

Alwys connect the
protective conductor!

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0,4 Nm

On screwing the cable connector to the
coil, make sure the flat seal is properly

seated!

Type 2506

flat seal

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ECHNICAL DATA

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SSEMBLY AND COMMISSIONING

ASSEMBLY AND

COMMISSIONING

Measures to be taken before commissioning ................................................................................................................................ 12

Assembly and commissioning ............................................................................................................................................................................. 12

Construction of block assemblies with aluminium baseplate MP 05........................................................... 13

Assembly of valve Type 04540 on the aluminium baseplate..................................................................................... 14

Disassembly of valve Type 04540 from the aluminium baseplate ..................................................................... 14

Fixing the valve block to a standard rail................................................................................................................................................. 14

Fixing the valve block to the wall...................................................................................................................................................................... 14

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SSEMBLY AND COMMISSIONING

Measures to be taken before commissioning

Check connections, voltage and operating pressure!

0 bar, psi, kPa

Make sure that the max. operating data (see nameplate) are
not exceeded!

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Check that configuration of connections 1 and 3 is according
to instructions; under no circumstances may they be
exchanged!

With electrical operation, turn the manual override knob to
automatic (0)!

Assembly and commissioning

Interventions shall be carried out only by specialist
personnel using suitable tools!

Before intervening in the system, always switch off the
voltage supply!

Example

Clean the piping before assembling the valve!

If necessary, install a dirt trap upstream to avoid
malfunctions.

In no case use the coil as a lever when screwing in connections!

Make sure operating conditions match the performance data of the device!

Avoid backpressure in the exhaust air channels by using large-volume silencers!

ATTENTION!

Lines and valves shall not be loosened in systems under pressure!

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Manual operation

For manual operation of the valve, turn
manual override knob by 90° in the
direction of the arrow (1).

Building up block assemblies with aluminium baseplate MP 05

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SSEMBLY AND COMMISSIONING

0AUTO

1

1/P ➜ 2/A

2/A ➜ 3/R

A

B

C

D

NOTE

It is expedient to begin assembly with the left-hand connection module.

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SSEMBLY AND COMMISSIONING

Assembly of valve Type 04540 on the aluminium baseplate

Place the 3 O-rings in the recess in the back of the valve. Make sure they are seated exactly!

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ATTENTION!

Fix the valves with 2 screws each to the aluminium baseplate (tightening torque max. 0.5 Nm).

Mount the complete valve block on the wall or the standard rail.

Connect the supply and working lines.

Make the electrical connections to the pilot valves; observe the data on the nameplate!

Squeezing the O-rings will result in a leaky block!

Disassembly of valve Type 04540 from the aluminium baseplate

Unscrew the 2 screws at the valve from the aluminium baseplate.

Remove the valve in the forward direction.

Take care of the O-rings.

Fixing the valve block to a standard rail

Assembly

Hook the valve block with the upper groove in the standard rail.

Engage the lower clamps in the standard rail.

Tighten the screws on the clamps.

Disassembly

Loosen the clamping screws (approx. 4 turns).

Remove the block upwards from the standard rail.

Fixing the valve block to the wall

Fix the valve block with M6 screws directly to the wall.

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