Burkert 0407 User Manual [en, de, fr]
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 0406 / 0407
Magnetventil
2/2-Way Solenoid Valve
2/2-Wege-Magnetventil
Électrovanne à 2/2 voies
Address / Adresse
Germany / Deutschland / Allemagne
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
www.burkert.com → Bürkert → Company → Locations
Manuals and data sheets on the Internet:
www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet:
www.buerkert.de
Manuel d'utilisation et fiches techniques sur Internet :
www.buerkert.fr
© 2013 Bürkert Werke GmbH
Operating Instr uctions 1309/04_EU-ml_00893130 / Original
DE
www.burkert.com
Voltage 12V or 24V
UL / UR valid with
class 2 power supply only
1. OPERATING INSTRUCTIONS
The operating instructions contain important information.
• Read the instructions carefully and follow the safety instructions in
particular, and also observe the operating conditions.
• Instructions must be available to each user.
• The liability and warranty for Type 0406 / 0407 are void if the
operating instructions are not followed.
2. SYMBOLS
→ designates a procedure which you must carry out.
Warning of serious or fatal injuries:
DANGER!
In case of imminent danger.
WARNING!
In case of potential danger.
Warning of minor or moderately severe injuries:
CAUTION!
Warns of damage to property:
NOTE!
3. INTENDED USE
Incorrect use of the solenoid valve Type 0406 / 0407 can be
dangerous to people, nearby equipment and the environment.
• The device is designed to control, shut off and meter neutral media
up to a viscosity of 21 mm
2
/s.
• The device may only be used in the explosion-protected area if an
appropriate additional identification is attached to the type label.
• Provided the cable plug is connected and installed correctly, e.g.
Bürkert Type 2508, the device satisfies protection class IP65 in
accordance with DIN EN 60529 / IEC 60529.
• Use according to the permitted data, operating conditions and conditions of use specified in the contract documents and operating
instructions.
• Correct transportation, correct storage and installation and careful
use and maintenance are essential for reliable and problem-free
operation.
• Use the device only as intended.
3.1. Restrictions
If exporting the system/device, observe any existing restrictions.
english
Risk of short-circuit/escape of media through leaking screw
joints!
• Ensure seals are seated correctly.
• Carefully screw together coil and cable plug or valve and connection plate.
To prevent injury, ensure that:
•
Do
not make any external modifications to the device bodies. Ensure
that the system cannot be activated unintentionally.
• Installation and repair work may be carried out by authorized technicians only and with the appropriate tools.
•
After
an interruption in the power supply or pneumatic supply, ensure
that the process is restarted in a defined or controlled manner.
• Do not put any loads on the body.
• The general rules of technology apply to application planning and
operation of the device.
4. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contingencies and events which may arise during installation, operation and
maintenance.
Danger – high pressure!
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of electric shock!
• Before reaching into the system, switch off the power supply and
secure to prevent reactivation!
• Observe applicable accident prevention and safety regulations for
electrical equipment!
Risk of burns/Risk of fire if used continuously through hot
device surface!
• Keep the device away from highly flammable substances and media
and do not touch with bare hands.
Risk of injury due to malfunction of valves with alternating
current (AC)!
Sticking core causes coil to overheat, resulting in a malfunction.
• Monitor process to ensure function is in perfect working order.
english
5. TECHNICAL DATA
5.1. Operating conditions
The following values are indicated on the type label:
• Voltage (Tolerance ± 10 %) / Current type
• Coil power consumption (active power in W - at operating temp.)
• Pressure range
• Body material
Brass (MS), Grey cast iron (GG)
• Seal material
PTFE/Graphite (EG)
Operating principle:
A (NC)
2/2-way valve, normally
closed
5.2. Application conditions
Protection class: IP65 with accordance with DIN EN 60529
/ IEC 60529 with cable plug, e. g. Bürkert
Type 2508
Ambient temperature: max. +55 °C
Medium temperature: -40 ... +180 °C
Media: Neutral media such as hot water and steam
Operating duration: Unless otherwise indicated on the type label,
the solenoid system is suitable for continuous
operation
Important information for functional reliability during continuous
operation!
If standstill for a long period at least 1-2 activations per day
are recommended.
Service life: High switching frequency and high pressures
reduce the service life
5.3. Conformity
In accordance with the EC Declaration of conformity, the solenoid valve
Type 0406 / 0407 is compliant with the EC Directives.
5.4. Standards
The applied standards, which verify conformity with the EC Directives,
can be found on the EC Type Examination Certificate and / or the EC
Declaration of Conformity.
english
5.5. Type label
Typ e
Operating
principle
Orifice
Seal material
Body material
Id.-Number
Manufacture-Code
Voltage, Frequency, Power
consumption
Connection thread, Nominal
pressure
0406 A 13,0 EG MS
Made in Germany
00042005
W17MG
24 V DC 8 W
G1/2 P
N 1 - 4 bar
6. INSTALLATION
6.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pressure and
vent the lines.
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power supply and
secure to prevent reactivation!
• Observe applicable accident prevention and safety regulations for
electrical equipment!
WARNING!
Risk of injury from improper installation!
• Installation may be carried out by authorized technicians only and
with the appropriate tools!
Risk of injury from unintentional activation of the system and
an uncontrolled restart!
• Secure system from unintentional activation.
• Following installation, ensure a controlled restart.
english
6.2. Before installation
Installation position: any, actuator preferably upwards.
Procedure:
→ Check pipelines for dirt and clean.
→ Install a dirt filter before the valve inlet (≤ 500 µm).
6.3. Installation
NOTE!
Caution risk of breakage!
• Do not use the coil as a lifting arm.
→ Hold the device with a open-end wrench on the body and screw
into the pipeline.
→ Use PTFE tape as sealing material.
→ Observe direction of flow:
The arrow on the body indicates the direction of flow.
→ Align pipelines.
Valve body must not be installed under tension.
6.4. Electrical connection of the cable plug
WARNING!
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power supply and
secure to prevent reactivation!
•
Observe applicable accident prevention and safety regulations for
electrical equipment!
If the protective conductor contact between the coil and body is
missing, there is danger of electrical shock!
• Always connect protective conductor.
• Check electrical continuity between coil and body.
Procedure:
→ Tighten cable plug (for permitted types see data sheet), observing
max. torque 1 Nm.
→ Check that seal is fitted correctly.
→ Connect protective conductor and check electrical continuity
between coil and body.
Note the voltage and current type as specified on the type
label.
english
Authorized cable plug e.g.
Type 2508 or other suitable
cable plug in accordance with
DIN EN 175301-803 Form A
Seal
max. 1 Nm
7. MAINTENANCE, TROUBLESHOOTING
7.1. Safety instructions
WARNING!
Risk of injury from improper maintenance!
• Maintenance may be carried out by authorized technicians only
and with the appropriate tools!
Risk of injury from unintentional activation of the system and
an uncontrolled restart!
• Secure system from unintentional activation.
• Following maintenance, ensure a controlled restart.
7.2. Installation of the coil
WARNING!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pressure and vent
the lines.
If the protective conductor contact between the coil and body
is missing, there is danger of electrical shock!!
• Check protective conductor contact after installing the coil.
Escaping medium!
When a sticking nut is loosened, medium may escape.
• Do not tighten sticking nut any further.
Electric shock!
If the protective conductor contact between the coil and body is
missing, there is danger of electrical shock!
• Check protective conductor contact after installing the coil.
Danger due to electrical shock if coil incorrectly installed!
• During installation ensure that the coil is situated firmly on the body
cover so that the protective conductor connection of the coil is connected to the valve body.
english
Procedure:
→ Connect coil body to the core guide pipe.
→ Screw on coil with nut. Observe torque.
→ Check protective conductor.
NOTE!
Device will be damaged if the wrong tools are used!
Always use a wrench to tighten nut. If other tools are used (e.g. pliers),
the device may be damaged.
Observe torque for fastening nut (see table)
Torque:
Type DN Torque
0406 13 - 25 6 Nm
0407 13 - 40
50, 65
15 - 16 Nm
18 - 20 Nm
7.3. Malfunctions
If malfunctions occur, check:
→ the device has been installed according to the instructions,
→ the electrical and fluid connections are correct,
→ the device is not damaged,
→ all screws have been tightened,
→ the voltage and pressure have been switched on,
→ the pipelines are clean.
Valve does not switch
Possible cause:
• Short circuit or coil interrupted,
• Core or core area dirty.
english
• Medium pressure outside the permitted pressure range.
Valve does not close
Possible cause:
• Internal space of the valve is dirty.
• Small control bore in the piston blocked.
8. SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts!
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the device and the surrounding area.
• Use only original accessories and original spare parts from Bürkert.
8.1. Ordering spare parts
Order the spare part sets specifying the positions
(Pos. 1: Coil set, Pos. 2 and Pos. 3: Wearing part set) and the identification number of the device.
english
8.1.1. Torque
Type DN Cover
screws
Flange screws Plug with pipe
0406 13 3 - 4 Nm 2 Nm -
20 6 - 7 Nm 2 Nm 25 9 - 10 Nm 2 Nm -
0407 13 3 -4 Nm - 80 - 85 Nm
20 6 - 7 Nm - 80 - 85 Nm
25 - 40 9 - 10 Nm - 80 - 85 Nm
50, 65 15 - 17 Nm - 110 - 115 Nm
8.2. Overview of spare parts
1
2
3
1
2
Type 0406 Type 0407
english
9. TRANSPORT, STORAGE, DISPOSAL
NOTE!
Transport damages!
Inadequately protected equipment may be damaged during
transport.
• During transportation protect the device against wet and dirt in
shock-resistant packaging.
• Avoid exceeding or dropping below the allowable storage
temperature.
• Protect electrical interfaces of the coil and the pneumatic connec-
tions from damage with protective caps.
Incorrect storage may damage the device.
• Store the device in a dry and dust-free location!
• Storage temperature: -40 °C ... +80 °C.
Damage to the environment caused by device components
contaminated with media.
• Observe applicable regulations on disposal and the environment.
english
Loading...