Burkert 0407 User Manual [en, de, fr]

Bedienungsanleitung Manuel d‘utilisation

Operating Instructions

Type 0406 / 0407

Magnetventil

2/2-Way Solenoid Valve 2/2-Wege-Magnetventil Électrovanne à 2/2 voies

Address / Adresse

Germany / Deutschland / Allemagne

Bürkert Fluid Control Systems Sales Center Christian-Bürkert-Str. 13-17 D-74653 Ingelfingen Tel. + 49 (0) 7940 - 10 91 111 Fax + 49 (0) 7940 - 10 91 448 E-mail: info@de.buerkert.com

International

www.burkert.com → Bürkert → Company → Locations

Manuals and data sheets on the Internet: www.burkert.com Bedienungsanleitungen und Datenblätter im Internet: www.buerkert.de Manuel d'utilisation et fiches techniques sur Internet : www.buerkert.fr

www.burkert.com

Voltage 12V or 24V

UL / UR valid with

class 2 power supply only

1. OPERATING INSTRUCTIONS

The operating instructions contain important information.

• Read the instructions carefully and follow the safety instructions in particular, and also observe the operating conditions.

• Instructions must be available to each user.

• The liability and warranty for Type 0406 / 0407 are void if the operating instructions are not followed.

2. SYMBOLS

→ designates a procedure which you must carry out.

Warning of serious or fatal injuries:

DANGER!

In case of imminent danger.

WARNING!

In case of potential danger.

Warning of minor or moderately severe injuries:

CAUTION!

Warns of damage to property:

NOTE!

3. INTENDED USE

Incorrect use of the solenoid valve Type 0406 / 0407 can be dangerous to people, nearby equipment and the environment.

• The device is designed to control, shut off and meter neutral media up to a viscosity of 21 mm

/s.

• The device may only be used in the explosion-protected area if an appropriate additional identification is attached to the type label.

• Provided the cable plug is connected and installed correctly, e.g. Bürkert Type 2508, the device satisfies protection class IP65 in accordance with DIN EN 60529 / IEC 60529.

• Use according to the permitted data, operating conditions and conditions of use specified in the contract documents and operating instructions.

• Correct transportation, correct storage and installation and careful use and maintenance are essential for reliable and problem-free operation.

• Use the device only as intended.

3.1. Restrictions

If exporting the system/device, observe any existing restrictions.

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Risk of short-circuit/escape of media through leaking screw joints!

• Ensure seals are seated correctly.

• Carefully screw together coil and cable plug or valve and connection plate.

To prevent injury, ensure that:

•

not make any external modifications to the device bodies. Ensure

that the system cannot be activated unintentionally.

• Installation and repair work may be carried out by authorized technicians only and with the appropriate tools.

•

After

an interruption in the power supply or pneumatic supply, ensure

that the process is restarted in a defined or controlled manner.

• Do not put any loads on the body.

• The general rules of technology apply to application planning and operation of the device.

4. BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contingencies and events which may arise during installation, operation and maintenance.

Danger – high pressure!

• Before loosening the lines and valves, turn off the pressure and vent the lines.

Risk of electric shock!

• Before reaching into the system, switch off the power supply and secure to prevent reactivation!

• Observe applicable accident prevention and safety regulations for electrical equipment!

Risk of burns/Risk of fire if used continuously through hot device surface!

• Keep the device away from highly flammable substances and media and do not touch with bare hands.

Risk of injury due to malfunction of valves with alternating current (AC)!

Sticking core causes coil to overheat, resulting in a malfunction.

• Monitor process to ensure function is in perfect working order.

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5. TECHNICAL DATA

5.1. Operating conditions

The following values are indicated on the type label:

• Voltage (Tolerance ± 10 %) / Current type

• Coil power consumption (active power in W - at operating temp.)

• Pressure range

• Body material Brass (MS), Grey cast iron (GG)

• Seal material PTFE/Graphite (EG)

Operating principle:

A (NC)

2/2-way valve, normally closed

5.2. Application conditions

Protection class: IP65 with accordance with DIN EN 60529

/ IEC 60529 with cable plug, e. g. Bürkert

Type 2508 Ambient temperature: max. +55 °C Medium temperature: -40 ... +180 °C

Media: Neutral media such as hot water and steam Operating duration: Unless otherwise indicated on the type label,

the solenoid system is suitable for continuous operation

Important information for functional reliability during continuous operation! If standstill for a long period at least 1-2 activations per day are recommended.

Service life: High switching frequency and high pressures

reduce the service life

5.3. Conformity

In accordance with the EC Declaration of conformity, the solenoid valve Type 0406 / 0407 is compliant with the EC Directives.

5.4. Standards

The applied standards, which verify conformity with the EC Directives, can be found on the EC Type Examination Certificate and / or the EC Declaration of Conformity.

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5.5. Type label

Typ e

Operating

principle

Orifice

Seal material

Body material

Id.-Number

Manufacture-Code

Voltage, Frequency, Power

consumption

Connection thread, Nominal

pressure

0406 A 13,0 EG MS

Made in Germany

00042005

W17MG

24 V DC 8 W

G1/2 P

N 1 - 4 bar

6. INSTALLATION

6.1. Safety instructions

DANGER!

Risk of injury from high pressure in the equipment!

• Before loosening the lines and valves, turn off the pressure and vent the lines.

Risk of injury due to electrical shock!

• Before reaching into the system, switch off the power supply and secure to prevent reactivation!

• Observe applicable accident prevention and safety regulations for electrical equipment!

WARNING!

Risk of injury from improper installation!

• Installation may be carried out by authorized technicians only and with the appropriate tools!

Risk of injury from unintentional activation of the system and an uncontrolled restart!

• Secure system from unintentional activation.

• Following installation, ensure a controlled restart.

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6.2. Before installation

Installation position: any, actuator preferably upwards.

Procedure:

→ Check pipelines for dirt and clean. → Install a dirt filter before the valve inlet (≤ 500 µm).

6.3. Installation

NOTE!

Caution risk of breakage!

• Do not use the coil as a lifting arm.

→ Hold the device with a open-end wrench on the body and screw

into the pipeline.

→ Use PTFE tape as sealing material. → Observe direction of flow:

The arrow on the body indicates the direction of flow.

→ Align pipelines.

Valve body must not be installed under tension.

6.4. Electrical connection of the cable plug

WARNING!

Risk of injury due to electrical shock!

• Before reaching into the system, switch off the power supply and secure to prevent reactivation!

•

Observe applicable accident prevention and safety regulations for electrical equipment!

If the protective conductor contact between the coil and body is missing, there is danger of electrical shock!

• Always connect protective conductor.

• Check electrical continuity between coil and body.

Procedure:

→ Tighten cable plug (for permitted types see data sheet), observing

max. torque 1 Nm.

→ Check that seal is fitted correctly. → Connect protective conductor and check electrical continuity

between coil and body.

Note the voltage and current type as specified on the type label.

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Authorized cable plug e.g. Type 2508 or other suitable cable plug in accordance with DIN EN 175301-803 Form A

Seal

max. 1 Nm

7. MAINTENANCE, TROUBLESHOOTING

7.1. Safety instructions

WARNING!

Risk of injury from improper maintenance!

• Maintenance may be carried out by authorized technicians only and with the appropriate tools!

Risk of injury from unintentional activation of the system and an uncontrolled restart!

• Secure system from unintentional activation.

• Following maintenance, ensure a controlled restart.

7.2. Installation of the coil

WARNING!

Risk of injury from high pressure in the equipment!

• Before loosening the lines and valves, turn off the pressure and vent the lines.

If the protective conductor contact between the coil and body is missing, there is danger of electrical shock!!

• Check protective conductor contact after installing the coil.

Escaping medium!

When a sticking nut is loosened, medium may escape.

• Do not tighten sticking nut any further.

Electric shock!

If the protective conductor contact between the coil and body is missing, there is danger of electrical shock!

• Check protective conductor contact after installing the coil.

Danger due to electrical shock if coil incorrectly installed!

• During installation ensure that the coil is situated firmly on the body cover so that the protective conductor connection of the coil is connected to the valve body.

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Procedure:

→ Connect coil body to the core guide pipe. → Screw on coil with nut. Observe torque. → Check protective conductor.

NOTE!

Device will be damaged if the wrong tools are used!

Always use a wrench to tighten nut. If other tools are used (e.g. pliers), the device may be damaged.

Observe torque for fastening nut (see table)

Torque:

Type DN Torque

0406 13 - 25 6 Nm 0407 13 - 40

50, 65

15 - 16 Nm 18 - 20 Nm

7.3. Malfunctions

If malfunctions occur, check:

→ the device has been installed according to the instructions, → the electrical and fluid connections are correct, → the device is not damaged, → all screws have been tightened, → the voltage and pressure have been switched on, → the pipelines are clean.

Valve does not switch

Possible cause:

• Short circuit or coil interrupted,

• Core or core area dirty.

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• Medium pressure outside the permitted pressure range.

Valve does not close

Possible cause:

• Internal space of the valve is dirty.

• Small control bore in the piston blocked.

8. SPARE PARTS

CAUTION!

Risk of injury and/or damage by the use of incorrect parts!

Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the surrounding area.

• Use only original accessories and original spare parts from Bürkert.

8.1. Ordering spare parts

Order the spare part sets specifying the positions (Pos. 1: Coil set, Pos. 2 and Pos. 3: Wearing part set) and the identification number of the device.

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8.1.1. Torque

Type DN Cover

screws

Flange screws Plug with pipe

0406 13 3 - 4 Nm 2 Nm -

20 6 - 7 Nm 2 Nm 25 9 - 10 Nm 2 Nm -

0407 13 3 -4 Nm - 80 - 85 Nm

20 6 - 7 Nm - 80 - 85 Nm

25 - 40 9 - 10 Nm - 80 - 85 Nm

50, 65 15 - 17 Nm - 110 - 115 Nm

8.2. Overview of spare parts

Type 0406 Type 0407

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9. TRANSPORT, STORAGE, DISPOSAL

NOTE!

Transport damages!

Inadequately protected equipment may be damaged during transport.

• During transportation protect the device against wet and dirt in shock-resistant packaging.

• Avoid exceeding or dropping below the allowable storage temperature.

• Protect electrical interfaces of the coil and the pneumatic connec-

tions from damage with protective caps.

Incorrect storage may damage the device.

• Store the device in a dry and dust-free location!

• Storage temperature: -40 °C ... +80 °C.

Damage to the environment caused by device components contaminated with media.

• Observe applicable regulations on disposal and the environment.

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