Bunn ULTRA-1 Manuel de service

ULTRA-1 ULTRA-2

SERVICE & REPAIR MANUAL

BUNN-O-MATIC CORPORATION

POST OFFICE BOX 3227

SPRINGFIELD, ILLINOIS 62708-3227

PHONE: (217) 529-6601 FAX: (217) 529-6644

BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY

Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:

1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup brewers, thermal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor.

2) All other equipment - 2 years parts and 1 year labor plus added warranties as speciﬁed below: a) Electronic circuit and/or control boards - parts and labor for 3 years. b) Compressors on refrigeration equipment - 5 years parts and 1 year labor. c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts and labor for 4 years or 40,000 pounds of coffee, whichever comes ﬁrst.

These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Ofﬁce Box 3227, Springﬁeld, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make

modiﬁcations to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods speciﬁed above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.

THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.

In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost proﬁts, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.

392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, TRIFECTA (sylized logo), Velocity Brew, Air Brew, Beverage Bar Creator, Beverage Proﬁt Calculator, Brew better, not bitter., Build-A-Drink, BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Picture Prompted Cleaning, Pouring Proﬁts, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing conﬁguration is a trademark of Bunn-O-Matic Corporation.

41084 031314

CONTENTS

Warranty ...................................................................................................................................2

User Notices .............................................................................................................................3

Site Preparation .......................................................................................................................3

Introduction ..............................................................................................................................4

Operating Controls .................................................................................................................... 6

Preventive Maintenance

Recommended Cleaning ....................................................................................................8

Auto-ﬁll Cleaning Instructions ........................................................................................... 10

Preventive Maintenance Schedule ..................................................................................... 11

Troubleshooting ................................................................................................................ 14

Service

Access Panels ................................................................................................................... 22

Auger Motors .................................................................................................................... 23

Auger Motor Capacitors .................................................................................................... 24

Auger Shaft Assembly ....................................................................................................... 25

Circuit Breaker ..................................................................................................................27

Compressor ......................................................................................................28,31,38,41

Relay (or Contactor on Early Models) ...............................................................................43

Control Board .................................................................................................................... 44

Cooling Drum Alignment ................................................................................................... 45

Fan ............................................................................................................................... 46,47

Hot Gas Sensor ................................................................................................................. 48

Lamp Cord Assembly ........................................................................................................ 49

Lamp Cord Connector ....................................................................................................... 50

Lamp Holder/Socket Assembly .........................................................................................51

LED Lamps .......................................................................................................................52

Lamp Relay ....................................................................................................................... 53

Membrane Switch ........................................................................................................ 54,55

Solenoids .......................................................................................................................... 56

Temperature Sensor Assembly .........................................................................................57

Torque Sensor Circuit Board .............................................................................................58

Transformer .....................................................................................................................59

Auto Fill Systems .........................................................................................................60,62

Coolant Schematics ...........................................................................................................64,65

Electrical Schematics ..............................................................................................................66

USER NOTICES

All notices on this equipment are written for your protection. All notices are to be kept in good condition.

Replace any unreadable or damaged labels.

SITE PREPARATION

The dispenser must have at least four inches of space behind it. This space is needed for airﬂow, air ﬁlter removal, and cleaning. Minimal clearance is required between the dispenser sides and the wall or another appliance. The dispenser performs better if not placed near any heating appliance. Leave some space so the dispenser can be moved for cleaning.

41084 081216

INTRODUCTION

Safety ﬁrst!

To avoid electrical shock, unplug dispenser from power source before servicing inside. WARNING: When powered, the condenser cooling fan will turn on every 30 minutes to aid cooling the entire unit, even when not in the ICE or CHILL modes. KEEP HANDS AWAY FROM FAN!

Basic Maintenance

In order to maintain proper machine operation, the shaft seals and bushings need to be replaced as a Preventative Maintenance measure. A reminder message will appear every 6 months. Worn/dirty shaft seals/bushings will have a direct effect on torque sensing and prevent complete freezing in “ICE” mode.

“UPPER” case vs “lower” case

Before beginning the process of troubleshooting, verify simple operating modes, ie; “CHILL” mode will not freeze the product, but “ICE” mode will. You should also observe the letter case size in either mode. UPPER case means the solenoid valve for that side is open, lower case, solenoid is closed.

JULY 4, 2002

Valve open Valve closed

ICEIce

Fault codes

To aid in troubleshooting, fault codes are now incorporated into the display. See “Troubleshooting”.

41084 102709

TEMP & TORQUE SCREEN

Press and hold for ﬁve seconds the ULTRA and ICE hidden switches to display the TEMP & TORQUE. The temperature of each cooling drum and the hot gas temperature will toggle back and forth. The auger torque is displayed continuously. Press and release the ULTRA and ICE hidden switches to return to HOME SCREEN. The TEMP & TORQUE mode is typically used for service.

DISPLAY

TEMP & TORQUE

30 25 161 161°h

30 25-

27 28°b

NOTICE: While in the TEMP & TORQUE screen, the UPPER/lower case will be replaced by symbols. The indicates the solenoid valve is open, and the indicates that solenoid is closed.

41084 102709

OPERATING CONTROLS

ULTRA-1

There are three of these switches that will be used for the operation of the dispenser.

P3932

1. switch (upper left corner of the control pad) This switch is the ON/OFF toggle switch which powers up the dispenser and the LCD display. When ON

the Date and Time toggle back and forth continously except during programming.

2. (upper right corner) This is used to turn the auger motor to AUGER ON, AUGER OFF or AUGER REFILL ON. (Reﬁll only ap-

plicable when installed) (See *NOTE)

3. (lower right corner) This is used to turn the ice control to OFF, ICE or CHILL.

*NOTE: Reﬁll system includes a “Maximum Fill Time” in the software. If the time to ﬁll the hopper exceeds this limit, the hopper lights will ﬂash and a “Reﬁll Fault” will be displayed on the screen. If this accurs, check the product supply to ensure the BIB is not empty. (Change BIB if empty). Then press the “ULTRA” button for 3 seconds to clear the fault and restart the reﬁll system.

41084 102709

OPERATING CONTROLS

ULTRA-2

There are ﬁve of these switches that will be used for the operation of the dispenser.

P3677

2 3 4 5

1. switch (upper left corner of the control pad) This switch is the ON/OFF toggle switch which powers up the dispenser and the LCD display. When ON

the Date and Time toggle back and forth continously except during programming.

2. (bottom left corner) This is used to turn the left side auger motor to AUGER ON, AUGER OFF or AUGER REFILL ON. (Reﬁll

only applicable when installed) (See *NOTE)

3. (bottom left corner) This is used to turn the left side ice control to OFF, ICE or CHILL.

4. (bottom right corner) This is used to turn the right side auger motor AUGER ON, AUGER OFF or AUGER REFILL ON. (Reﬁll only

applicable when installed) (See *NOTE)

5. (bottom right corner) This is used to turn the right side ice control to OFF, ICE or CHILL.

41084 102709

RECOMMENDED DAILY CLEANING (ULTRA-2 shown)

NOTE – Turn the power OFF to the dispenser before proceeding.

1. Empty all product from the hopper(s). Disconnect the hopper lid lamp cord(s) and remove the lids.

2. Depress the hopper lock plung-

er. Lift the hopper up slightly.

5. Remove the cooling drum seal

from the rear of the drum.

3. Pull forward to remove.

6. Caution: The faucet valve is

under spring tension. Spread one side of the handle ﬁrst, then the other and disconnect from the hopper.

4. Pull the auger from the cooling

drum.

7. Carefully slide the faucet valve

up to remove the spring and faucet seal. Extra care should be taken when handling the seal to prevent damage. Do not fold the seal as this will cause damage to the Teﬂon® sealing surface.

8. Remove the auger nose bush-

ing from inside the hopper.

9. Care must be taken to ensure this surface does not get scratched dur-

ing cleaning. Deep scratches could cause leakage around the seal.

10. Place all parts in a clean sink with mild hot water (120°F) and sanitizer solution. Allow all parts to soak for at

least 5 minutes. Carefully wash all components with a clean wash cloth in the hot water and sanitizer solution. Use a clean, soft bristle brush as needed for the smaller components and tight areas. Do not immerse hopper lids. Use a commercial sanitizer that has 100 ppm of available chlorine with a concentration level of at least 3% available chlorine (KAY-5 Sanitizer). Follow the sanitizer’s mixing instructions to ensure 100 ppm of available chlorine.

11. Wash the drums, hopper drip trays, top covers, and outer enclosure using a clean wash cloth that has been

dampened in the hot water and sanitizer solution. Pay particular attention to the shaft area and make sure it is thoroughly cleaned and sanitized.

12. Thoroughly rinse all surfaces with a clean wash cloth that has been dampened with hot water. Wipe dry with

a clean dry wash cloth before reassembling the dispenser.

NOTE – Although most parts are dishwasher safe, they may be affected by the chemicals in some commercial sanitizing agents. Do not place the hopper nor hopper lids in a dishwasher. Rinse thoroughly before assembly.

41084 102709

RECOMMENDED DAILY CLEANING (Continued)

1. Install the seal(s) over the

ﬂange at the rear of the cooling drum(s) and press the seal(s) ﬁrmly into place as shown.

4. Thoroughly rinse the hopper(s)

and install over the auger(s) and cooling drum(s).

2. Align the auger shaft(s) with the

auger(s). Push the auger(s) as far as they will go and rotate so the ﬂat face of the auger shaft is aligned with the ﬂat face of the auger nose.

5. Slide into place and push down

until the hopper lock plunger(s) snap into place.

3. Install auger nose bushing into

inside front of hopper.

6. Set the lids on the hopper(s)

and plug in the hopper lid lamp cord(s).

7. Position the faucet seal and re-

turn spring in the faucet valve.

10. Assemble the drip tray.

8. Slide the faucet valve assembly

into place on the hopper.

9. Press down on the valve to

compress the spring. Position the faucet handle over the faucet valve one side at a time and snap into place on the hopper.

41084 102709

Auto-ﬁll Cleaning Instructions (With Brixing Pump Installed)

Materials required

1. Non-sudsing liquid detergent (such as common household automatic dishwasher liquid detergent).

2. Household bleach (Sodium chloride solution: 5.25%) or equivalent.

3. Clean ﬁve (5) gallon bucket.

4. Measuring Cup

5. An adaptor is needed to hold the Q.C.D. (Quick Connect/Disconnect) ﬁtting on the concentrate suction line open. A connector from an empty bag will work.

Sanitizing Procedure

1. Fill bucket with 4 gallons of warm water (120-180 deg. F).

2. Measure 4 ounces (1/2 cup) of the liquid detergent and add to the water.

3. Measure 2 ounces (1/4 cup) of bleach and add to the water, then stir, mixing evenly.

4. Ensure that the reﬁll for the Ultra hopper is turned off.

5. Empty all product from the Ultra hopper

6. Disconnect the concentrate line from the B-I-B and install adaptor on the quick disconnect so the line is open to the sanitizing solution. Place concentrate inlet line into the bucket so that the Q.C.D. will stay at the bottom.

7. Press the auger button to turn on the “Auger Reﬁll On” feature.

8. Allow system to run until the hopper is about 1/4 full then turn off reﬁll.

9. Switch three way sanitize valve to the Sanitize postion.

10. Turn reﬁll system back on and let run until the hopper is almost full then turn off reﬁll.

11. Allow sanitizer to sit in system for 10 minutes.

12. Drain sanitizer from hopper and remove the Q.C.D. from the sanitizer bucket.

13. Empty remaining sanitizer and reﬁll bucket with about 2 gallons of warm (120-180 deg. F) rinse water.

14. Turn sanitize valve back to dispense position.

15. Place Q.C.D. into rinse water and turn on reﬁll system.

16. Run until hopper is about 1/4 full.

17. Turn off reﬁll system and drain hoppers.

18. Refer to the Recommended Daily Cleaning instructions and follow these steps to clean the hopper, lid and other dispense parts.

41084 040110

DAMAGED/CORRODED AUGER SHAF

DIRTY OR DAMAGED TORQUE SENSOR BOARD

MISSING TORQUE SENSOR PINS

PREVENTIVE MAINTENANCE

A common problem occurs when the proper preventive maintenance procedures are not followed. Failure to perform these procedures may result in damaged equipment and may not be covered by warranty.

Please check the following items before assuming a refrigeration fault.

When the product does not freeze, there are several possibilities other than a failure in the refrigeration system. The torque between the auger motor and the frozen product is contolled by the torque sensor board measuring the distance between the pins on the coupler and shaft. When the distance between the pins reaches the maximum allowable distance, the compressor shuts off. The machine thinks the product thickness has reach the maximum and shuts off the compressor. The illustration below shows some of the other possible causes for a false reading from the torque sensor board.

Proper inspection and preventive maintenance (including daily cleaning) will avoid expensive repairs and costly down time.

NORMAL OPERATION

CHILL MODE

A. MOTOR SHAFT TORQUE SENSOR PIN B. AUGER SHAFT TORQUE SENSOR PIN C. TORSION SPRINGS D. AUGER SHAFT E. AUGER MOTOR COUPLING

POSSIBLE CAUSES FOR FALSE READINGS

WEAK TORSION SPRINGS

DAMAGED/WORN BUSHINGS/SEALS

ICE MODE

TOO MUCH KRYTOX GREASE

BENT TORQUE SENSOR PINS

41084 102709

REQUIRED REGULAR MAINTENANCE: Semi Annual:

Bunn Kit #34245.0002 is required for ULTRA-1 and #34245.0000 & #34245.0001 is required for ULTRA-2, to perform the semi annual Preventive maintenance:

Note: Service caused by failure to perform required maintenance is not covered by warranty.

The following instructions apply to one hopper only; repeat each step for all hoppers.

Kit Contents

Inventory this kit for completeness before proceeding. * 34245.0003 PM Kit, ULTRA-2 PAF w/ LEDs ** 34245.0001 PM Kit, ULTRA-2 *** 34245.0002 PM Kit, ULTRA-1

Part Number Qty. Description

* ** ***

26781.0000 2 3 1 Auger Shaft Bushing (Blue)

37593.0000 2 3 1 Cooling Drum Seal

32079.0000 2 3 1 Hopper/Drum Seal

32268.1000 2 3 1 Seal Kit, Faucet (Clear)

29563.0000 - - - Lubricant (“Krytox”)

28395.0000 1 1 1 Seal Insertion Tool

Cooling Drum

Auger Shaft Bushing

Auger Motor Cover

Run Capacitor

Auger Motor Assy

Auger Shaft Assy

Hopper/Drum Seal

Cooling Drum Seal

P2528

FIG 1

INSTRUCTIONS

WARNING - Disconnect the dispenser from the power source before the removal of any panel or the replacement

of any component.

1. Drain, remove and clean hopper; refer to the Recommended Daily Cleaning instructions for proper cleaning procedures. Discard the hopper/drum seal and faucet seal.

2. Remove the #8 locking screws securing auger motor cover to the cooling drum mount assembly; remove cover and set aside for reassembly.

3. Remove the #8 locking screw on the lower right side (viewed from front) of the auger motor mounting bracket securing the auger motor run capacitor. Set capacitor aside with wires attached.

4. Disconnect the auger motor terminal from the terminal on the main wiring harness.

5. Remove the remaining #8 locking screws securing the cooling drum mounting bracket. Remove motor with mounting bracket.

NOTE: When removing or installing motor and shaft assembies, be sure the motor and shaft pins are turned to a position that will clear the torque sensor circuit board.

41084 052112

REQUIRED REGULAR MAINTENANCE (Continued)

6. Pull the auger shaft assembly straight out of cooling drum.

Inspect the shaft for abnormal wear.

7. From the front of dispenser, remove the seal and blue bushing

from cooling drum and discard them.

8. Inspect inside of the coling drum from the rear for product

leakage and clean thoroughly with an extended bristle brush (Bunn part no. 40500.1068) and warm sanitize solution, rinse and dry with a towel. Clean the front seal/bushing area of the cooling drum thoroughly with the bristle brush. Refer to Fig. 4 for areas to be cleaned.

9. Refer to FIG 1, and slip new blue bushing into cooling drum.

10. Place seal on insertion tool #28395.0000 as shown in FIG 2.

Make sure open face of seal is toward cooling drum.

11. Apply a small amount of food grade lubricant (Bunn

#M2568.1001) to inside diameter of seal. Push seal into bore until it is ﬁrmly seated; remove tool.

12. Place a small amount of #29563.0000 “Krytox” lubricant

(provided in kit in a plastic cap) on the end of the motor shaft (about 1 1/2”) and a thin ﬁlm in the groove. Install auger shaft assembly onto the motor shaft. See FIG 3. Do not use too much “Krytox” lubricant. Dirt or grease on pins will cause “optical” misreading by torque sensors.

NOTE: This is the only place “Krytox” lubricant is used.

13. Assemble motor/shaft assembly as shown in FIG 3, then install

assembly into cooling drum. Make sure the pins do not hit the sensor board and cooling drum seal is not dislodged as the shaft passes through.

14. Secure motor and capacitor to the cooling drum mounting

bracket. Install rear motor cover.

15. Refer to the hopper assembly and installation procedures. Install

new hopper/drum seals and faucet seals included in the kit. See FIG 1 & 5.

16. Remove and clean condenser air ﬁlter. See FIG 6.

17. Refer to the Programming Manual, “Menu Function Index”.

Scroll to menu “PM Complete?” and answer “YES” to reset the reminder message “PM Due”.

Open face of seal

away from tool

Cooling Drum Seal

Seal Insertion Tool

P1760

FIG 2

Check for weak torsion springs

Pins

Auger Shaft Assy

Lube about 1 1/2” of shaft and in the groove with #29563.0000 “Krytox” Lubricant

P2529

FIG 3

Cooling Drum

Auger Shaft Bushing

Cooling Drum Seal

FIG 4

Hopper/Drum Seal

Inspect & Clean

Faucet Seal

FIG 5

P3695

P3682

FIG 6

41084 052112

TROUBLESHOOTING

A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems

encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.

• Inspection, testing, and repair of electrical equipment should be performed only by qualiﬁed service personnel.

• All electronic components have 120 volt ac and/or low voltage dc potential on their terminals. Shorting of terminals or the application of external voltages may result in board failure.

• Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.

• Keep away from combustibles.

WARNING – • Exercise extreme caution when servicing electrical equipment.

• Unplug the dispenser when servicing, except when electrical tests are speciﬁed.

• Follow recommended service procedures

• Replace all protective shields or safety notices

No Yes

Call licensed

electrician for repair

Yes

Does Membrane

Switch test ok?

No Power

Correct voltage

at outlet?

12vac to Control Board

Yes No

at J5-8 & J5-20?

12vac from secondary

of transformer?

Replace

Transformer

Yes

Replace Control

Board

Replace Membrane

Switch

Check main

wiring harness

41084 102709

TROUBLESHOOTING (cont.)

Chills but

won’t freeze

Set into

“DAY” mode

Is Thickness

screen set low?

Verify augers are turned on

Is display showing

UPPER CASE “ICE” mode?

Dispenser in

“DAY” mode?

Yes

Is Brix

level high?

YesNo

Dispenser in

“ICE” mode?

Yes

Set into

“ICE” mode

Yes

Inspect auger drive shafts

for weak torsion springs or

damaged pins. Check for dirty

or worn seals and bushings.

1- Done

Is Filter dirty?

2- Adjust

Yes

3- Clean

Have a certiﬁed

refrigeration technician

check for low refrigerant

or blockage.

41084 102709

TROUBLESHOOTING (cont.)

No cooling

at all

Yes

Set into “ICE” or

“CHILL” mode

Plug directly

inti outlet

Yes

Is ICE/CHILL

set to off?

Is Dispenser on

an extension cord?

Is there correct

voltage at outlet?

Is compressor

running?

Yes

Is ﬁlter

dirty?

Check fan

Yes

Call a licensed

electrician

Yes

Follow compressor

circuit checks.

1- Done

2- Adjust

Have a certiﬁed

refrigeration technician

check for low refrigerant

or blockage.

3- Clean

41084 102709

TROUBLESHOOTING (cont.)

Freezes, but not

thick enough

Adjust thickness

screen higher

Check for slightly

bent auger shaft

pins and/or weak

torsion springs.

Check for dirty

or worn seals and

bushings.

No hood lamps

Brix ratio

too high

Adjust

product

Too much alcohol in

product

Ambient

temperature

too hot

Recommended

for indoor

use only

Set into

“DAY” mode

Is dispenser in

“DAY” mode?

Check lamp circuit

Yes

Is circuit breaker

tripped?

Yes

Verify all 4 bulbs are 912

series & reset breaker

41084 102709

TROUBLESHOOTING (cont.)

Noise

Auger jumping

Lower brix ratio

Drum alignment

Check auger shaft bushings

Check fan

Using auger

assembly from

CDS 2 or 3?

Replace with ULTRA

p/n 32106.1000

Yes

Check membrane

switch

Auger won’t turn

Do they turn during

“AUGER MOTOR TEST”

mode?

One direction,

but not the other

Replace control

board

Auger motor/capacitor

checks

41084 102709

TROUBLESHOOTING (cont.)

Torque Sensor Error

TORQUE SENSOR ERROR

Left side

Right side

Are augers

turning?

Yes

Are augers shaft pins

damaged or missing?

TORQUE SENSOR

Go to motor

troubleshooting

SHORTED

TORQUE SENSOR OPEN

Left side

Check sensor

circuit

Right side

Sensor unplugged or

break in wiring

Yes

Replace as necessary

41084 102709

TROUBLESHOOTING (cont.)

Temperature Sensor Error

TEMPERATURE SENSOR SHORTED

Left side

Right side

Check wiring harness between

thermistor and control board

Check thermistor

circuit

TEMPERATURE SENSOR OPEN

Left side

Right side

Product not covering

back end of drum. Drum temperature

falls below 9° F.

Replenish product

Thermistor unplugged

or break in wiring

41084 102709

TROUBLESHOOTING (cont.)

Clean Filter Messages

“MONTHLY FILTER

CLEAN REQUIRED”

Monthly reminder

Clean ﬁlter

“FILTER NEEDS

CLEANING”

Freezing is Disabled

Hot gas thermistor

sensing over 220° F

sensing over 250° F

Dirty ﬁlter; air ﬂow blockage;

wrong refrigerant or over charged

Hold ULTRA button for 3 seconds to reset. *

“FILTER NEEDS

!!!CLEANING!!!”

Hot gas thermistor

* Early units have to reset to factory defaults in order to reset

41084 102709

SERVICE

This section provides procedures for testing and replacing various major components used in this dispenser

should service become necessary. Refer to Troubleshooting for assistance in determining the cause of any problem.

WARNING - Inspection, testing, and repair of electrical equipment should be performed only by qualiﬁed service personnel. The dispenser should be disconnected from the power source when servicing, except when electrical tests are required and the test procedure speciﬁcally states to connect the dispenser to the power source.

COMPONENT ACCESS PANELS WARNING - Disconnect the dispenser from the power source before the removal of any panel or the replacement

of any component.

All components are accessible by removal of the auger motor cover, lower drip tray, front cover and the left

and right side covers.

Refer to the contents listing for component location.

P3930.30

41084 102709

+ 51 hidden pages

Bunn ULTRA-1 Manuel de service

Specifications and Main Features

Frequently Asked Questions

User Manual