Bunn JDF-4S User Manual 3

JDF-2S JDF-4S
Silver Series®
INSTALLATION & OPERATING GUIDE
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.
44744.0000A 03/11 ©2011 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the styl­ized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, Phase Brew, The Horizontal Red Line, Titan, trifecta, Ultra, Velocity Brew are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
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44744 051910
AVERTISSEMENT
Pièces amovibles
Ne pas utiliser l'appareil lorsque le panneau est enlevé.
Risk de choc électrique.
Debrancher le cordon d'alimentation de l'appareil avant de faire l'entretien.
Moving Parts.
Do not operate unit with this panel removed.
Risk Of Electrical Shock.
Disconnect power before servicing unit.
CHARGE
Type R134A, Amount 9 oz (255 gm)
Design Pressures: High 255 psi (15.5 bar)
Low 36 psi (2.5 bar)
CONTENTS
Warranty ........................................................................................................................ 2
User Notices Initial Set-Up & Electrical Requirements Plumbing Requirements CE Requirements Door Cover Installation Plumbing Hookup Initial Fill Loading Priming Operating Controls Dispenser Use Portion Control Option Cleaning Adjustments & Optional Settings Function Lists Troubleshooting Coolant Diagram Schematic Wiring Diagram Quick Setup Guide
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USER NOTICES
Carefully read and follow all notices on the equipment and in this manual. They were written for your protec-
tion. All notices are to be kept in good condition. Replace any unreadable or damaged labels.
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with the applicable Plumb­ing /Sanitation Code for your area.
00656.0001
WARNING
• DO NOT OVERLOAD CIRCUIT.
• ALWAYS ELECTRICALLY GROUND THE CHASSIS.
• DO NOT DEFORM PLUG OR CORD.
• FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES.
• KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE OPERATING MANUAL INCLUDING
THE LIMIT OF WARRANTY AND LIABILITY BEFORE
BUYING OR USING THIS PRODUCT.
THIS EQUIPMENT IS ENERGIZED AT ALL TIMES UNLESS
ELECTRICALLY DISCONNECTED.
00986.7000A 10/07 ©2007 Bunn-O-Matic Corporation
AVERTISSEMENT
• NE PAS SURCHARGER LE CIRCUIT.
• TOUJOURS METTRE LE BOITIER À LA MASSE.
• NE PAS DÉFORMER LA FICHE OU LE CORDON.
• SE CONFORMER AUX CODES NATIONAL OU LOCAL D'ÉLECTRICITÉ.
• GARDER LES PRODUITS COMBUSTIBLES À DISTANCE.
TOUT MANQUEMENT À SE CONFORMER À CES DIRECTIVES PEUT ENTRAINER DES DOMMAGES À L'ÉQUIPMENT OU PRODUIRE DES
DANGERS D'INCENDIE OU D'ÉLECTROCUTION.
VEUILLEZ LIRE LE MANUEL DE FONCTIONEMENT
EN ENTIER, Y COMPRIS LES LIMITES DE GARANTIES ET
L' ÉQUIPEMENT EST TOUJOURS SOUS TENSION
00986.7000
RESPONSABILITÉS,AVANT D’ACHETER OU D'UTILISER LE PRÉSENT PRODUIT.
LORSQU'IL N'EST PAS DÉBRANCHÉ.
12559.0003
27442.7000
CHARGE
Type R134A, Amount 10 oz (283 gm) Design Pressures: High 335 psi (23 bar) (2.31 MPa) Low 88 psi (6 bar) (0.61 MPa)
33461.0000 JDF-4S
33461.0001 JDF-2S
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44744 032811
INITIAL SET-UP
CAUTION: The dispenser is very heavy! Use care when lifting or moving it. Use at least two people to lift or move the
dispenser. Place dispenser on a sturdy counter or shelf able to support at least 150 lbs. (68 kg). This dispenser is designed for indoor use only. Set the dispenser on the counter where it will be used. This dispenser requires a minimum of 4 inches (102 mm) of air clearance at the rear and 8 inches (203 mm) of air clearance above the dispenser. Minimal clearance is required between the dispenser sides and the wall or another appliance. For optimum performance, do not let warm air from surrounding machines blow on the dispenser. Leave some space so the dispenser can be moved for cleaning.
CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and national codes.
• This appliance must not be cleaned by water jet.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabili­ties, or lack of experience and knowledge, unless they have been given instructions concerning use of this appliance by a person responsible for its safety.
• Children should be supervised to ensure they do not play with the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.
• Machine must not be immersed for cleaning.
ELECTRICAL REQUIREMENTS
CAUTION: The dispenser must be disconnected from the power source until specified in Electrical Hook-Up.
The 120V rated dispensers have an attached cord set and require a 2-wire, grounded, individual branch circuit rated 120 volts ac, 15 amp, single phase, 60Hz. The mating connector must be a NEMA 5-15R. The 230V rated dispenser has an attached cord set and requires an attachment plug cap rated at least 230 volts ac, 15 amp. The attachment plug cap must meet with applicable national/local electrical codes.
Refer to the data plate for exact electrical requirements.
ELECTRICAL HOOK-UP CAUTION: Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. Confirm that the refrigeration switch near the main control board is in the OFF position.
4. Connect the dispenser to the power source.
5. If plumbing is to be hooked up later, be sure the dispenser is disconnected from the power source. If plumbing has
been hooked up, the dispenser is ready for Initial Fill.
PLUMBING REQUIREMENTS
This dispenser must be connected to a COLD WATER system with operating pressure between 20 and 100 psi (138
and 690 kPa). This water source must be capable of producing a minimum flow rate of 3 fluid ounces (88.7 milliliters) per second. A shut off valve should be installed in the line before the dispenser. Install a regulator in the line when pressure is greater than 100 psi (690 kPa) to reduce it to 50 psi (345 kPa). The regulator is also necessary if the water source has pressure fluxuations. The main water inlet is a 3/8” (9.52 mm) MFL connection. NOTE- At least 18 inches (457 mm) of an FDA approved flexible beverage tubing, such as reinforced braided polyethylene, before the dispenser will facilitate movement to clean the countertop. It can be purchased direct from BUNN-O-MATIC (part number 34325.10_ _ [see Illustrated Parts Catalog for complete part number.]) BUNN-O-MATIC does not recommend the use of saddle valves to install the dispenser. The size and shape of the hole(s) made in the supply line(s) by saddle valves may restrict water flow.
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.
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44744 032811
DOOR COVER INSTALLATION
1. Install door cover by first plugging the door harness connector into the machine harness connector located at the bottom of the machine door.
JDF-2S
P3577
2. On Portion Control models, connect membrane switches to Door Circuit Board.
JDF-4S Shown
3. Install door cover
JDF-2S & JDF-4S
JDF-4S
P3577
P3578
4. Secure the door cover using 5 screws provided.
JDF-2S
P3579
JDF-4S
5
P3840
44744 032811
PLUMBING HOOKUP
The plumbing connection is located on the rear of the dispenser. A 3/8" (9.52 mm) male flare adapter fitting is supplied, installed on the rear of the dispenser. NOTE - Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and maintained in accordance with federal, state and local codes.
P3841
FIG 1 Plumbing Connections - JDF-2S
P3580-1
FIG 2 Plumbing Connections - JDF-4S
INITIAL FILL CAUTION: The dispenser must be disconnected from the power source throughout the initial fill except when
specified in the instructions.
1. Remove drip tray assembly and splash panel from the dispenser. Replace the drip tray.
2. Connect the water source to the back of the dispenser.
3. Pull the fill tube from the dispenser, remove the plug and connect it to the dispense nozzle.
4. Set the Program Switch (near main control board) to the ON position. (On older models without program
switch, set the Dispense Lockout Switch to the OFF position)
5. Connect dispenser to the power source. Press and hold the dispense button for the dispense station that the
tube is connected to for 10 seconds, until you hear the water valve turn on. (For Portion Control machines, press and hold the PLUS/STOP switch)
6. Monitor the water bath fill level until water starts to trickle from the overflow tube. Then press the dispense
button again to stop the fill process.
NOTE: The fill timer may time out before filling is complete. Press and hold the dispense button for 10 seconds to start again if needed.
FIG 3 Initial Fill Hose - JDF-2S
P3581-1
P3846
FIG 4 Initial Fill Hose - JDF-4S
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44744 032811
INITIAL FILL (Continued)
7. Turn ON the refrigeration switch near the main control board. This will start the water bath pump circulation.
8. Check water level in the overflow tube and top off the tank if necessary (Step 5).
9. Disconnect the fill tube and allow excess water to drain into the drip tray. Replace the plug in the end of the fill tube and store back into the dispenser.
10. Set the Program Switch (near main control board) to the OFF position. (On older models without program switch, set the Dispense Lockout Switch to the ON position)
11. Replace the splash panel and drip tray.
12. It will take several hours to create the ice bank required for full dispenser performance. During this time, some further trickling from the water bath is expected due to expansion caused by ice bank formation. While the refrigeration system is creating the ice bank, the dispenser may be readied for use as described in Loading,
Priming and Adjustment.
FIG 5 Initial Fill Connection - JDF-2S
P3582
FIG 6 Initial Fill Connection - JDF-4S
P3842
LOADING
Frozen Concentrates
1. Thaw the frozen concentrate in a refrigerated 35-40 degrees F (1.6-4.4 degrees C) environment for 36 to 48 hours before use.
2. Thoroughly mix the thawed concentrate by vigorously shaking the product container.
3. Open the dispenser door.
4. Prior to placing the product container in the dispenser, make sure that the o-ring on the container adapter is lubricated. This will ease removal of the container when it becomes necessary.
5. Place the product container in the desired position and press it firmly into the bottle adapter opening.
6. Open the vent hole in the product container.
Note: Concentrate in the container must be completely thawed and be within the temperature range of 35-40 degrees F (1.6-4.4 degrees C.) Product outside of this temperature range, especially below, will produce an “out of brix” drink.
Ambient Concentrates (Optional)
1. Install an Ambient Concentrate Conversion Kit (BUNN-O-MATIC part number 33699.0002) per the instruc­tions provided in the kit.
2. Attach the concentrate product hose to the appropriate concentrate line located at the rear of the dispenser.
3. Attach the other end of the product hose to the product container through an appropriate fitting.
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44744 032811
PRIMING
1. Open the dispenser door
2. Load concentrate per instructions in section titled Loading.
3. Close the dispenser door.
4. Place a large container under the appropriate dispense nozzle. Press and hold the “Product Dispense Switch” Fig 5, until concentrate dispenses from the dispense nozzle.
Note: This may take several seconds, depending on the installation and set pump speed.
OPERATING CONTROLS
Refrigeration Switch
The refrigeration switch is located on the Electrical Panel of the dispenser near the Circuit Board. This switch controls power to the water bath pump and relay contacts for the compressor and condenser fan motor.
FIG 7 Refrigeration Switch - JDF-2S
FIG 8 Refrigeration Switch - JDF-4S
Product Dispense Switch (Mechanical Switch Machines)
Pressing and holding switch will initiate product flow from the respective nozzle; releasing the switch will stop the flow.
P3844
FIG 9 Product Dispense Switches - JDF-2S
P3583
FIG 10 Product Dispense Switches - JDF-4S
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44744 032811
OPERATING CONTROLS (Continued)
Product Dispense Switch (Membrane Switch Machines)
A. Product Dispense Switch Momentarily pressing and releasing one of the switches will initiate a timed dispense. Each station has three
different timed dispenses which are preset at the factory. Refer to DISPENSER USE section for preset volumes and adjustment procedures.
B. Plus/Stop Switch This switch can be used to “top-off” a beverage. Pressing and holding switch will initiate product flow from
the respective nozzle; releasing the switch will stop the flow. Momentarily pressing this switch during a timed dispense will stop the flow.
C. Chilled Water Dispense Switch (Optional for JDF-4S only) Pressing and holding switch will initiate chilled water flow from the nozzle; releasing the switch will stop flow.
FIG 11 Product Dispense Switches - JDF-2S
Dispense Lockout Switch (JDF-2S shown)
This switch is located at the bottom front of the dis­penser just behind the drip tray. It is used to turn ON and OFF the Dispensing function. It is also used for some programming and fill procedures.
FIG 12 Product Dispense Switches - JDF-4S
FIG 13 Dispense Lockout Switch
Program Switch (JDF-2S shown)
This switch is located near the main control board next to the refrigeration switch.
FIG 14 Program Switch
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