Bunn GPR DBC-DV Parts Manual

SINGLE® GPR DBC-DV
WITH SMART FUNNEL
Dual Voltage Model
®
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
37981.0001A 7/12 ©2012 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers thermal servers and Thermofresh servers (mechanical and digital)- 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below: a) Electronic circuit and/or control boards - parts and labor for 3 years. b) Compressors on refrigeration equipment - 5 years parts and 1 year labor. c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts
and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EX­PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive op­tion while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, In­tellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, Velocity Brew, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
2
37981.1 030912
TABLE OF CONTENTS
Base - Trunk - Hood - Covers & Panels ....................................................................................................................................... 4
Dispense Valve and Sprayhead ..................................................................................................................................................18
Electrical Controls ..................................................................................................................................................................... 22
Faucet ........................................................................................................................................................................................ 20
Funnel........................................................................................................................................................................................26
Inlet Valve & Lines .....................................................................................................................................................................14
Numerical Index ........................................................................................................................................................................ 28
Strainer/Flow Control - Solenoid & Lines .................................................................................................................................. 12
Tank and Mounting Brackets ..................................................................................................................................................... 10
Tank Heater & Overflow Protection Devices ................................................................................................................................ 8
Warmer Assemblies ..................................................................................................................................................................24
Water By-Pass ........................................................................................................................................................................... 16
3
37981.1 070312
27
24
BASE - TRUNK - HOOD - COVERS & PANELS
3
9
SINGLE / GPR
DBC-DV
2
1
22
4
5
6
7
21
15
13
14
16
32
18
8
10
11
12
30
29
17
26
19
20
31
28
23
4
Early Models
P3428.40
37981.1 070312
BASE - TRUNK - HOOD - COVERS & PANELS
ITEM PART NO. QTY. DESCRIPTION
1 25766.0001 1 Cover W/Decals, Top (Includes items 2 & 3)
02336.0000 1 Screw, Truss Head #4 - 40 x .375"
2 25151.0000 1 Shield, Insulator
3 37881.0000 1 Decal, Warning - “No Serviceable Parts”
4 00916.0000 1 Clip, J-Type #4 - 40
5 36404.1005 1 Hood W/Decals (Includes item 6)
02308.0000 7 Screw, Pan Head #8 - 32 x .375"
6 29973.0003 1 Membrane Switch
7 37426.1000 1 Trunk W/Decals (17.75")
37426.1001 1 Trunk W/Decals (16.0")
8 00656.0001 1 Decal, Comply to Plumbing Code
9 00986.0000 1 Decal, Warning - Electrical
10 27744.1005 1 Panel W/Decals, 120/240V (17.66") (Includes items 11, 12, 29 & 30)
22987.1000 1 Panel W/Decals, 120/240V (15.92") (Includes items 11, 12, 29 & 30)
01382.0003 8 Screw, Truss Head Locking #6 - 32 x .375"
11 32043.0003 1 Schematic, Electrical 120/240V
12 00658.0000 1 Decal, Caution - Decanter/Funnel
13 21511.1004 1 Warmer Panel Assy W/Decals (Includes items 14 & 15)
01311.0000 4 Screw, Truss Head SST #8 - 32 x .25"
14 12364.0000 1 Decal, Caution-Warmers Are Hot
15 02324.0000 2 Nut, Acorn #8 - 32
16 28592.1004 1 Base Housing W/Decals, 120/240V (Includes item 17)
28592.0008 1 Base Housing, 120/240V
02308.0000 7 Screw, Pan Head #8 - 32 x .375"
17 20201.5600 1 Decal, Warning - Hot Water
Includes items 8, 9 & 24
18 22979.0003 1 Cover, Bottom 120/240V
22979.0004 1 Cover, Bottom 120/240V (Models with Main Power Switch)
22979.0007 1 Cover, Bottom 120/240V (Models with Main Power Switch)
02308.0000 12 Screw, Pan Head #8 - 32 x .375"
19 26528.0000 4 Leg, 4.0" Plastic
See item 25
20 03996.0000 4 Pad, Anti Skid
21 34020.0000 1 Plate, Decal Mounting (Models without Main Power Switch)
02308.0000 2 Screw, Pan Head #8 - 32 x .375"
22 32649.0000 1 Plate, Cover
00970.0000 2 Nut, Keps #8 - 32
23 00619.0007 1 Plug, .50" Dia.
24 00985.0000 1 Decal, Individual Circuit Info
(Continued)
5
37981.1 070312
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
BASE - TRUNK - HOOD - COVERS & PANELS
SINGLE / GPR
DBC-DV
27
24
(Continued)
3
9
8
2
1
22
4
5
6
7
21
15
13
14
16
32
18
19
10
11
12
30
29
17
26
20
31
28
23
6
Early Models
P3428.40
37981.1 070312
BASE - TRUNK - HOOD - COVERS & PANELS
ITEM PART NO. QTY. DESCRIPTION
25 13255.0003 - Leg Kit (Includes 4 each of items 19 & 20) (Not Illustrated)
26 21104.0003 2 Server Stop, Bolt-On (Used in Product # 36100.0000)
21104.0007 2 Server Stop, Bolt-On (Used in Product # 36100.0010)
01347.0000 4 Screw, #6 - 32 x .38"
27 36398.0000 1 Hole Plug, DB-9 (Early models)
28 03011.0000 2 Plug, Vent BLK 1.0" Dia. (Early models only)
29 29710.0012 1 Decal, Optional Field Wiring
30 37881.0000 1 Decal, Warning - “No Serviceable Parts”
31 37766.0000 1 Cover, Access
02308.0000 2 Screw, Pan Head #8 - 32 x .375"
32 39803.0000 1 Decal, Main Switch (Models with Main Power Switch only)
Used in Product # 36100.0000 only
7
37981.1 070312
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
TANK HEATER & OVERFLOW PROTECTION DEVICES
SINGLE / GPR
DBC-DV
23
1
6 5 4
3
2
7 8 9
26
10
14
11
2
2
20
16
15
17
13
12
22
21
16
25
18 19
11
15
16
17
2
Brewers W/Copper
Overflow Cup
P3429.
8
37981.1 070312
TANK HEATER & OVERFLOW PROTECTION DEVICES
ITEM PART NO. QTY. DESCRIPTION
1 23717.0003 1 Thermostat, Limit
00908.0000 2 Nut, Hex #8 - 32
2 02536.0000 4 Grommet, Probe (1 less used on brewers with Copper Overflow Cup)
3 20936.1000 1 Probe Kit (Includes items 4, 5 & 6)
4 01501.0000 1 Washer .164" I.D. x .375" O.D.
5 20203.0100 1 Lockwasher, Internal Tooth #8
6 00908.0000 1 Nut, Hex #8 - 32
7 20922.1001 1 Tank Heater 1650W @ 120V (Includes Item 8)
20922.1004 1 Tank Heater 3235W @ 120V (Includes Item 8)
00908.0000 4 Nut, Hex #8 - 32
8 12398.0002 1 Gasket, Tank Heater
9 26622.0001 1 Tube Assy, Vent
10 37844.0000 1 Bracket, Vent Tube
11 03803.0000 1 Switch Assy, Liquid Level, 120/240V (Includes Items 12, 13 & 14)
04797.0000 1 Washer, Celcon .520" I.D. x 1.0" O.D.
00946.0000 1 Nut, Hex .125" FPT
12 03633.0000 2 Gasket, Float Switch (Only 1 used in this application)
13 - - - - - - - - 3 Washer, Adjusting (DO NOT USE IN THIS APPLICATION)
14 03807.0000 1 Clip, Spring
15 22728.0000 1 Overflow Cup Assy Copper (Also replaces aluminum cup)
41259.1003 1 Kit, Overflow Cup (Aluminum) (Includes items 2,18, 20 & 21)
00971.0000 2 Nut, Keps #10-32
16 12422.0000 2 Clamp, Hose .47"/.54" I.D.
17 28526.0009* 1 Tube, Silicone .313" I.D. x 24" (Order Item 27) (Cut As Required)
18 04797.0000 1 Washer, Celcon .520” I.D. x 1.0” O.D.
19 00946.0000 1 Nut, Hex .125” FPT
20 41280.0001 1 Elbow,.375” Multi Barb
21 41266.0000 1 Film, Insulating
22 12565.0011 1 Triac Assy, 40 Amp (120/240V)
02328.0003 1 Screw, Pan Head #6 - 32 x .312"
01520.0000 1 Lockwasher #6
23 20541.0001 1 Heat Sink, Aluminum
24 M2522.1000 - Heat Sink Compound (Not Illustrated)
25 21801.0002 1 Tube, .375" O.D. x 1.50" LG
26 02434.0013* 1 U-Channel 1.0" (Order item 28)
27 28526.1000 - Tube, Silicone .313" I.D. x 12.0"
28526.1001 - Tube, Silicone .313" I.D. x 36.0"
28526.1002 - Tube, Silicone .313" I.D. x 60.0"
28526.1003 - Tube, Silicone .313" I.D. x 120.0"
28 02434.1000 - U-Channel 18.0" (Use as required)
9
Not illustrated
37981.1 070312
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
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