Bunn FMD-5 User Manual 2

FMD-4
RELEASE
BUTTON
WHE
N CUP
IS 2/3 FULL
!
WAR
NIN
G
H O
T
L
I
Q U
I D
P
US
H
a
n
d HO
L
D
B
U
T
TON
UNTI
L
CUP IS 2/
3
FU
LL, T
H
EN
RE
LE
ASE
R
IN
SE
R
I
N
S
E
RELEASE
BUTTON WHEN CUP IS 2/3 FULL
!
WAR
N
IN
G
H O T
L
I
Q U
I D
PU
S
H
an
d
H
O
L
D
B
U
TTON
UNT
IL CU
P
IS 2
/
3
FUL
L
, THEN
R
ELE
A
SE
RINSE
RINSE
FMD-5
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
35170.0001B 01/13 ©2012 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers thermal servers and Thermofresh servers (mechanical and digital)- 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below: a) Electronic circuit and/or control boards - parts and labor for 3 years. b) Compressors on refrigeration equipment - 5 years parts and 1 year labor. c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts
and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EX­PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive op­tion while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, Brew­WIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, Velocity Brew, Air Brew, Air Infusion, Beverage Bar Creator, Bever­age Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Element, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing configuration is a trademark of Bunn-O-Matic Corporation.
2
35170.1 080112
TABLE OF CONTENTS
Auger Drive and Hoppers - FMD-4 ..............................................................................................................12
Auger Drive and Hoppers - FMD-5 ..............................................................................................................14
Covers, Panels and DripTray .........................................................................................................................4
Dispense Valve and Lines............................................................................................................................22
Door Assembly .............................................................................................................................................8
Electrical Controls .......................................................................................................................................24
Fill Valve and Drain Line ..............................................................................................................................20
Mixing/Whipper Chamber and Drive Motor .................................................................................................16
Numerical Index ..........................................................................................................................................28
Tank, Heater and Overflow Protection .........................................................................................................18
3
35170.1 062912
8 7 6 28
COVERS, PANELS & DRIP TRAY
4 1 2 3 31 5 9
12
FMD-4 FMD-5
9
10
11
13
14
Panel w/ Cup Stop
24 25 29
30
16
17
18
19
20
21
15
23
22
24
25
4
26 27
P2624
35170.1 062912
COVERS, PANELS & DRIP TRAY
ITEM PART NO. QTY. DESCRIPTION
1 34608.1000 1 Cover w/Decals, FMD-4 (120V)
34608.1001 1 Cover w/Decals, FMD-4 (120/208 or 120/240V)
34608.1002 1 Cover w/Decals, FMD-5 (120V)
34608.1003 1 Cover w/Decals, FMD-5 (120/208 or 120/240V)
01311.0001 2 Screw, Locking #8-32 x .25"
01315.0000 2 Screw #8-32 x .38"
2 - - - - - - - - 1 Seal, Adhesive Backed 17.25" (Order item 32)
3 28368.0000 1 Decal, Thermostat Adjustment (Invensys Thermostats)
28368.0004 1 Decal, Thermostat Adjustment (Cotherm Thermostats)
4 34725.0000 1 Schematic, FMD-4 (120V)
34725.0001 1 Schematic, FMD-4 (120/208 or 120/240V)
34820.0000 1 Schematic, FMD-5 (120V)
34820.0001 1 Schematic, FMD-5 (120/208 or 120/240V)
5 34627.1000 1 Housing w/Decals, Main (Includes items 6 and 7)
6 00656.0001 1 Decal, Comply To Plumbing Code
7 00831.0000 1 Decal, Warning - Electrical
Includes items 3 and 4 Also order item 2
8 28206.0000 1 Cover, Rear Access
01311.0003 2 Screw BLK #8-32 x .25"
9 34649.0001 2 Panel, Side Access
01311.0003 8 Screw BLK #8-32 x .25"
10 26528.0000 4 Leg, 4" Adjustable (Refer to item 33)
11 03996.0000 4 Pad, Rubber ((Refer to item 33)
12 21436.0000 2 Catch, Magnetic
13 23164.0002 1 Plug, Hole 1.25" Dia., Blk (Early Models)
14 32812.0000 2 Hinge
33045.0000 8 Screw .25-20 x .75" Blk
15 34972.0000* 1 Panel, Inner Left
01311.0001 4 Screw, Locking #8-32 x .25"
16 34971.0000* 1 Panel, Inner Right
01311.0001 4 Screw, Locking #8-32 x .25"
17 34671.0000 1 Panel, Whipper (FMD-4)
34611.0000 1 Panel, Whipper (FMD-5)
00991.0000 6 Nut, Elastic Lock #8-32
18 26524.0000 1 Decal, Tank Heater Switch
19 26523.0000 1 Decal, Rinse/Run Switch
20 28872.0000 1 Decal, Increase/Decrease Switch
21 00619.0010 1 Plug, Hole .438" Nkl-Pltd.
(Continued)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
5
35170.1 062912
8 7 6 28
COVERS, PANELS & DRIP TRAY
(Continued)
4 1 2 3 31 5 9
12
FMD-4 FMD-5
9
10
11
13
14
Panel w/ Cup Stop
24 25 29
30
16
17
18
19
20
21
15
23
22
24
6
25
26 27
P2624
35170.1 062912
COVERS, PANELS & DRIP TRAY
ITEM PART NO. QTY. DESCRIPTION
22 34610.0000 1 Panel, Lower Access
01311.0000 3 Screw #8-32 x .25"
01311.0001 3 Screw, Locking #8-32 x .25"
23 - - - - - - - - 1 Seal, Adhesive Backed 16.50" (Order item 32)
24 34621.1000 1 Panel w/Decals FMD-4
34621.1001 1 Panel w/Decals FMD-5
38026.0000 1 Panel w/Cup Stop FMD-5
25 28328.0008 1 Decal, Cup Placement (FMD-4)
28328.0009 1 Decal, Cup Placement (FMD-5)
26 34717.0000 1 Cover, Drip Tray
27 34716.0000 1 Drip Tray
28 36194.0000 1 Bracket (Late models)
02308.0000 2 Screw, Pan Head #8-32 x .38"
29 38019.0000 1 Decal, Release Button
30 39803.0000 1 Decal, Main ON/OFF Arrow (Models with Master ON/OFF Switch)
31 37881.0000 1 Decal, No Serviceable Parts
32 28366.1001 - Seal, Adhesive Backed 36.0" (Cut to required length)
33 13255.0003 - Kit, Leg 4.0" Adjustable (Includes 4 each of items 10 and 11)
Includes item 25
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
7
35170.1 062912
DOOR ASSEMBLY
21
11
FMD-4 FMD-5
24
13
25
18
22
13
23
2 1
7
4
5
6
8
9
16
14 17 15
Early Models
20
3
10
12
13
8
19
P2625
35170.1 062912
DOOR ASSEMBLY
ITEM PART NO. QTY. DESCRIPTION
1 34489.1000 1 Door Assy, FMD-4 (Includes items 2,3 and 7)
34489.1001 1 Door Assy, FMD-5 (Includes items 2,3 and 7)
2 23279.0000 1 Decal, BUNN
3 28964.0004 1 Decal, Dispense Switch (FMD-4)
28964.0003 1 Decal, Dispense Switch (FMD-5)
4 34720.0001 1 Lens, Merchandiser - Fixed
35103.0000 2 Screw, Flat Head Phillips #4-40
5 34721.0000 1 Display, Graphics
6 34719.0001 1 Lens, Merchandiser - Removable
7 27298.0500 1 Striker Assy.
8 34722.0000 1 Lock Assy. (Includes item 9)
9 28095.0000 1 Key Set (Includes two keys)
10 35076.0000 1 Panel, Upper Door
01311.0000 4 Screw #8-32 x .25"
11 34827.0000 1 Decal, Cleaning Instructions (FMD-4)
34718.0000 1 Decal, Cleaning Instructions (FMD-5)
12 28322.0000 4 Lamp Holder
02328.0002 4 Screw, Pan Head #6-32 x .188"
13 26239.0000 2 Lamp, Flourescent
14 34492.0000 1 Panel, Lower Door 120V
40781.0000 1 Panel, Lower Door 230V
01311.0000 6 Screw #8-32 x .25"
15 29308.0000 1 Decal, Hopper Installation
16 28335.0000 1 Clip, Ground
17 28325.0000 2 Socket, Starter 120V
40782.0000 2 Socket, Starter 230V
18 27619.0000 2 Starter, Lamp
19 12517.0001 2 Lamp Assy L.E.D.
20 28296.1000 5 Switch, Dispense (One less used on FMD-4)
21 35076.0001* 1 Panel, Upper Door (Late Models)
01311.0000 4 Screw #8-32 x .25"
22 27543.1003 1 Lampholder Assy, Upper Right (Late Models)
01308.0000 1 Screw, Truss Head #6-32 x .25"
23 27543.1004 1 Lampholder Assy, Lower Right (Late Models)
01308.0000 1 Screw, Truss Head #6-32 x .25"
24 27543.1005 1 Lampholder Assy, Upper Left (Late Models)
01308.0000 1 Screw, Truss Head #6-32 x .25" (Continued)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
9
35170.1 062912
DOOR ASSEMBLY
(Continued)
21
11
FMD-4 FMD-5
24
13
25
18
22
13
23
2 1
7
4
5
6
8
9
16
14 17 15
Early Models
10
10
12
13
20
3
19
P2625
35170.1 062912
DOOR ASSEMBLY
ITEM PART NO. QTY. DESCRIPTION
25 27543.1006 1 Lampholder Assy, Lower Left (Late Models)
01308.0000 1 Screw, Truss Head #6-32 x .25"
The following items are not illustrated
26 28336.0000 1 Wiring Harness, Door
27 35099.0000 1 Wiring Harness, Door Interconnect (FMD-4)
34985.0000 1 Wiring Harness, Door Interconnect (FMD-5)
28 26537.0000 1 Decal, Flavors (Almond Amaretto, Cappuccino, French Vanilla, Hazelnut, Hot Chocolate and Raspberry Mocha)
26537.0001 1 Decal, Flavors (Swiss Mocha, Mocha, Raspberry Vanilla,Irish Creme, Coffee and
Original)
26537.0003 1 Decal, Flavors (White Chocolate, Cinnamon Vanilla Nut, Decaf, Regular, French
Vanilla and Hot Chocolate)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
11
35170.1 062912
AUGER DRIVE & HOPPERS - FMD-4
FMD-4 FMD-5
17
16
15
14
1
2
3
4
5
13
7
11
9
6
10
12
8
19
20
21
22
23
12
18
P2626
35170.1 062912
AUGER DRIVE & HOPPERS - FMD-4
ITEM PART NO. QTY. DESCRIPTION
- 29014.1000 1 Hopper & Auger Drive Assy (Includes items 1 thru 13)
1 28679.0000 1 Lid, Hopper
2 28698.0000 1 Hopper
20377.0001 3 Screw, Pan Head #4-20 x .50"
3 21357.0000 1 Shaft, Wiper
4 21747.0001 1 Blade, Wiper
5 21746.0000 1 Gear, Wiper Drive
6 25892.0000 1 Spacer, .312" I.D. x .437" O.D. x .56" LG
7 26940.0003 1 Shaft, Auger Drive
8 21358.0000 1 Clip, Retainer
9 21355.0000 1 Auger, Wire
10 25903.0000 1 Elbow, Ejector
11 32383.0000 1 Bracket, Auger Drive
12 01522.0000 1 Washer, .203" I.D. x .50" O.D.
13 21465.0001 1 Base, Hopper
14 28424.1000 3 Hopper & Auger Drive Assy (See page 13 for components)
15 34672.0000 1 Panel, Hopper Support
01311.0000 6 Screw #8-32 x .25"
16 20960.0000 3 Shoulder Screw
00991.0002 3 Nut, Elastic Lock #6-32
17 29713.0001 1 Bracket, Hopper Locator
18 34669.0000 1 Panel, Hopper Motor
01311.0001 5 Screw, Locking #8-32 x .25"
19 29642.1001 4 Gearmotor Assembly (Includes items 20 thru 22)
01311.0001 16 Screw, Locking #8-32 x .25"
20 25794.0001 4 Bracket, Motor Mounting
21 - - - - - - - - 4 Gearmotor w/Pin, Auger (Not available. Order item 19)
01311.0000 16 Screw #8-32 x .25"
01511.0000 4 Lockwasher, External Tooth #8
22 26247.0000 4 Pin, Spring .094" Dia. x 1.0"
26247.1000 - Kit, Spring Pin (Includes 6 Pins)
23 26401.0000 4 Dust Seal
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
13
35170.1 062912
AUGER DRIVE & HOPPERS - FMD-5
FMD-4 FMD-5
1
2
3
4
5
6
7
15
16
17
13
12
9
10
8
11
14
18
19
14
P2627
35170.1 062912
AUGER DRIVE & HOPPERS - FMD-5
ITEM PART NO. QTY. DESCRIPTION
- 28424.1000 5 Hopper Assy (Each includes items 1 thru 10)
1 28061.0000 1 Lid, Hopper
2 32337.0000 2 Mixing Blade
3 32386.0000 1 Disk, Agitator (22 Tooth)
4 28067.0000 1 Bushing, Auger Drive Shaft
5 26940.0002 1 Shaft, Auger Drive
6 28425.0000 1 Hopper
7 26112.0001 1 Auger, Wire
8 25903.0000 1 Elbow, Ejector
9 32383.0000 1 Bracket, Auger Drive
10 25743.0000 1 Locknut
11 34607.0000 1 Panel, Hopper Support
01311.0000 6 Screw #8-32 x .25"
12 20960.0000 5 Shoulder Screw
00991.0002 5 Nut, Elastic Lock #6-32
13 34615.0000 1 Bracket, Hopper Locator
14 34614.0000 1 Panel, Hopper Motor
01311.0001 5 Screw, Locking #8-32 x .25"
15 29642.1001 5 Gearmotor Assembly (Includes items 16 thru 18)
01311.0001 20 Screw, Locking #8-32 x .25"
16 25794.0001 5 Bracket, Motor Mounting
17 - - - - - - - - 5 Gearmotor w/Pin, Auger (Not available. Order item 15)
01311.0000 20 Screw #8-32 x .25"
01511.0000 5 Lockwasher, External Tooth #8
18 26247.0000 5 Pin, Spring .094" Dia. x 1.0"
26247.1000 - Kit, Spring Pin (Includes 6 Pins)
19 26401.0000 5 Dust Seal
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
15
35170.1 062912
MIXING/WHIPPER CHAMBER & DRIVE MOTOR
FMD-4 FMD-5
13
16
14
1
3 2
4
5
6
7
12 10 15 11 9 8
16
P2628
35170.1 062912
MIXING/WHIPPER CHAMBER & DRIVE MOTOR
ITEM PART NO. QTY. DESCRIPTION
*FMD-4 **FMD-5 * ** 1 35079.1000 1 1 Baffle Assembly, Fan (Includes item 14)
02336.0000 3 3 Screw, Truss Head #4-40 x .25"
2 28295.0000 1 1 Fan & Bracket Assembly (120V)
28295.0001 1 1 Fan & Bracket Assembly (230V)
01311.0001 2 2 Screw, Truss Head #8-32 x .25" Locking
3 28297.0000 1 1 Hose, Vacuum
4 25732.0000 4 5 Steam Collector
5 25733.0000 4 5 Mixing Chamber
6 25734.1000 4 5 Whipper Chamber
7 25736.0000 4 5 Dispense Tip - Drink .34" ID
28864.0004 4 5 Dispense Tip - Soup .40" ID
8 24733.0010 4 5 O-Ring
9 25902.0000 4 5 Frother
10 28866.0000 4 5 Receptacle, Whipper Chamber
11 26356.0000 4 5 Seal, Shaft
26356.1000 - - Kit, Shaft Seal (Includes 6 Seals)
12 28867.0000 4 5 Slinger
13 28428.1000 4 5 Motor, Whipper 120V (Includes item 16)
28428.1002 4 5 Motor, Whipper 230V (Includes item 16)
14 02434.0009* 2 2 Gasket, Silicone 2.25" LG (Order item 17)
15 28865.0000 8 10 Nut
16 32306.0000 8 10 Spacer
17 02434.1000 - - Gasket, Silicone 18" LG
18 32906.0000 - - Kit, Preventive Maintenance (Includes one of items 4 - 11 and 25903.0000 Elbow)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
17
35170.1 010413
TANK, HEATER & OVERFLOW PROTECTION
13 5
10
9
8
7
6
FMD-4 FMD-5
2
3
1
4
12
11
18
19
17
16
20
21
14
22
23
15
18
6
P2629
35170.1 062912
TANK, HEATER & OVERFLOW PROTECTION
ITEM PART NO. QTY. DESCRIPTION
1 34584.0000 1 Lid, Tank
00908.0000 14 Nut, Hex #8-32
2 35011.0000* 1 Tube, Overflow
00908.0000 3 Nut, Hex #8-32
3 05515.0000 1 Gasket
4 34866.0000 1 Gasket, Tank Lid
5 29329.1000 1 Limit Thermostat
6 02536.0000 2 Grommet
7 07412.1002 1 Level Probe Kit (Includes items 8, 9 and 10)
8 20203.0100 1 Lockwasher, Internal Tooth #8
9 01501.0000 1 Washer, Flat
10 00908.0000 2 Nut, Hex #8-32
11 20201.4151 1 Tank Heater, 1700W, 120V (Includes item 12)
20201.0750 1 Tank Heater, 3500W, 240V (Includes item 12)
12 00943.0000 2 Gasket, Tank Heater
13 00942.0000 2 Nut, Hex .50"-20
14 37983.1000 1 Tank (Includes Grommets)(With copper overflow cup)
37983.1001 1 Tank (Includes Grommets)(With aluminum overflow cup)
02308.0000 8 Screw, Pan Head #8-32 x .38"
15 35012.0000* 1 Insulation, Tank
16 22728.0000 1 Cup, Overflow (Copper)
00970.0000 2 Nut, Keps #8-32
41259.0001 1 Overflow Cup (Aluminum)
41266.0000 1 Film
41280.0000 1 Elbow
04797.0000 1 Washer
17 02434.0010* 1 Gasket, U-channel 2.0" (Order item 24)
18 03803.0000 1 Switch, Liquid Level
19 03633.0000 1 Gasket, Silicone
20 00946.0000 1 Nut, Hex Brass .50"-20
21 35020.0000 1 Bracket, Tank Support
02308.0000 4 Screw, Pan Head #8-32 x .38"
22 28526.0008* 1 Tube, Silicone .312" I.D. x .438" O.D. x 12.0" (Order item 25)
23 21801.0002 1 Tube .375" O.D. x 1.50"
24 02434.1000 - Gasket, U-channel 18.0" (Cut to Required Length)
25 28526.1001 - Tube, Silicone .312" I.D. x .438"O.D. x 36"
28526.1002 - Tube, Silicone .312" I.D. x .438"O.D. x 60"
28526.1003 - Tube, Silicone .312" I.D. x .438"O.D. x 120"
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
19
Not Illustrated
35170.1 062912
18
17
20
19
FILL VALVE & DRAIN LINE
FMD-4 FMD-5
16
1 2 15
12 13
9 11 14
8 9 10
3 4 5 6 7
Early Models
20
P2630
35170.1 010413
FILL VALVE & DRAIN LINE
ITEM PART NO. QTY. DESCRIPTION
1 35094.0000 1 Valve Assy, Inlet 120V
35094.0005 1 Valve Assy, Inlet 230V
00938.0000 2 Fastener, U-Type #8
02322.0002 2 Screw, Truss Head #8-32 x .375" Blk
2 34768.0000 1 Fitting, 90° Elbow .375" MPT x .375" flare
3 34993.0000 1 Tube
4 12757.0000 1 Nut, Hex .625"-18 Brass
5 01514.0000 1 Lockwasher, Internal Tooth .625"
6 12756.0000 1 Fitting, Bulkhead Male .38" flare
7 00976.0000 1 Cap Nut .375" flare, Brass
8 33606.0001 1 Elbow .375" NPT x .50" Barb
9 35134.0000 3 Clamp, Hose, Wormdrive .312" to .50"
10 20976.0005* 1 Tube, Silicone .38" I.D. x 7.5" (Order item 21)
11 20976.0069* 1 Tube, Silicone .38" I.D. x 24.0" (Order item 21)
12 12422.0001 1 Clamp, Hose .59/.66" I.D.
13 34392.0000 1 Plug
14 11630.0001 1 Clamp, Tubing Shut Off
15 32359.0000 1 Gasket, Copper
16 20976.0043* 1 Tube, Silicone .38" I.D. x 10.75" (Order item 21)
17 12422.0001 1 Clamp, Hose .59/.66" I.D
18 36233.1000 1 Valve, Water Inlet 120V
36233.0001 1 Valve, Water Inlet 230V
32283.0000 2 Screw, Pan Head M4 x 6MM
19 37297.0006 1 Elbow .25" Flare x .75" FTHRD
20 36378.0001 1 Check Valve 2.5psi (Late Models)
21 20976.1000 - Tube, Silicone .38" I.D. x 12.0" (Cut to Required Length)
20976.1001 - Tube, Silicone .38" I.D. x 30.0" (Cut to Required Length)
22 43644.0000 - Kit, Valve Rebuild (Not Illustrated)
See item 22
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
21
35170.1 062912
DISPENSE VALVES & LINES
FMD-4 FMD-5
11
12
1
2
3
13
7
8 9 10
6 5 4
22
P2631
35170.1 062912
DISPENSE VALVES & LINES
ITEM PART NO. QTY. DESCRIPTION
*FMD-4 **FMD-5 * **
1 29576.0000 5 5 Bracket, Valve Mounting
00970.0000 5 5 Nut, Keps #8-32 (Early Models)
01326.0000 5 5 Screw, Truss Head #10-32 x .25" (Late Models)
2 39285.1001 4 5 Valve, Dispense 120V (Includes item 1)
39285.1002 4 5 Valve, Dispense 230V (Includes item 1)
3 24733.0011 4 5 O-ring
4 28526.0012* 1 1 Tube, Silicone .312" I.D. x .438" O.D. x 14.6" (Order item 14)
5 28526.0002* 1 1 Tube, Silicone .312" I.D. x .438" O.D. x 16.0" (Order item 14)
6 28526.0016* 1 1 Tube, Silicone .312" I.D. x .438" O.D. x 18.0" (Order item 14)
7 28526.0023* 1 2 Tube, Silicone .312" I.D. x .438" O.D. x 17.0" (Order item 14)
8 21801.0002 4 5 Tube .375" O.D. x 1.50"
9 12422.0001 4 5 Clamp, Hose .59/.66" I.D.
10 25803.0000 4 5 Water Inlet Mixing Chamber
11 26369.0000 1 - Plug
12 24733.0011 1 - O-ring
13 37970.0000 4 5 Grommet (Late Models)
14 28526.1001 - - Tube, Silicone .312" I.D. x .438"O.D. x 36"
28526.1002 - - Tube, Silicone .312" I.D. x .438"O.D. x 60"
28526.1003 - - Tube, Silicone .312" I.D. x .438"O.D. x 120"
15 45964.1000 4 5 Repair Kit, Dispense Valve
Not Illustrated
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
23
35170.1 062912
J4
J1
J2
J3
J4
J1
J2
J3
L
OA
D
ELECTRICAL CONTROLS
FMD-4 FMD-5
4
3
1
2
18 17 15 16
5
19
6
7
20
9 8 13 12
14
11
10
12
24
P2632
35170.1 010413
ELECTRICAL CONTROLS
ITEM PART NO. QTY. DESCRIPTION
1 40791.1006 1 Thermostat Assembly
01311.0003 2 Screw, Truss Head #8-32 x .25" Blk (Mounting)
20762.0000 2 Screw, Binding Head #8-32 x .25" (Terminal)
2 28224.0000 1 Bracket
02301.0001 2 Screw, Pan Head #6-32 x .312"
3 00720.0000 1 Knob
4 07073.1000 1 Grommet
5 00970.0000 1 Nut, Keps #8-32 - Power Cord Ground
6 00715.0000 1 Adapter Washer, Strain Relief
7 00713.0000 1 Bushing, Strain Relief
8 28327.0000 2 Ballast 120V
39642.0000 2 Ballast 230V
01311.0001 4 Screw, Locking #8-32 x .25"
9 35207.0000 1 Relay 120V
35207.0002 1 Relay 230V
02308.0000 2 Screw #8-32 x .25" (Early Models)
00973.0000 2 Nut, Keps #6-32 (Late Models)
10 34625.0000 1 Bracket 120V
34625.0002* 1 Bracket 230V
01311.0000 3 Screw #8-32 x .25"
11 32824.0001 1 Transformer 120V
39417.0001 1 Transformer 230V
01311.0001 2 Screw, Locking #8-32 x .25"
12 42996.1000 2 Control Board
01510.0000 8 Lockwasher, External Tooth #6
00973.0000 8 Nut, Keps #6-32
13 00450.0000 8 Spacer
14 01666.0001 1 Bushing, Strain Relief
15 23522.1000 1 Switch, Tank Heater
16 23697.0000 1 Nut, Plastic Face .469"-32
17 28857.1000 1 Switch, Rinse/Run (Includes nuts)
18 28856.1000 1 Switch, Increase/Decrease (Includes nuts)
19 00824.0002 1 Decal, Grounding 230V
20 38894.0001 1 Switch, Master ON/OFF
01308.0002 2 Screw, Truss Hd., Locking #6-32 x .25" (mounting)
01327.0000 4 Screw, Pan Hd. #10-32 x .38"
01512.0000 4 Lockwasher #10
terminals
(Continued)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
25
35170.1 010413
ELECTRICAL CONTROLS
J4
J1
J2
J3
J4
J1
J2
J3
L
OA
D
FMD-4 FMD-5
(Continued)
4
3
1
2
18 17 15 16
5
19
6
7
20
14
11
10
12
9 8 13 12
26
P2632
35170.1 010413
ELECTRICAL CONTROLS
ITEM PART NO. QTY. DESCRIPTION
The following items are not illustrated
21 20630.0008 1 Power Cord 120V
28680.0001 1 Power Cord (FMD-5)(120/240V)(Models w/o Master ON/OFF Switch)
28680.0004 1 Power Cord (FMD-5)(120/240V)(Models w/ Master ON/OFF Switch)
27728.0002 1 Power Cord (FMD-5)(230V)
22 35101.0000 1 Wiring Harness, Switches (FMD-4)
34984.0000 1 Wiring Harness, Switches (FMD-5)
23 35097.0000 1 Wiring Harness, High Voltage (FMD-4)(120V or 120/240V)
35098.0000 1 Wiring Harness, High Voltage (FMD-4)(120/208)
34983.0000 1 Wiring Harness, High Voltage (FMD-5)(120V)
34983.0001 1 Wiring Harness, High Voltage (FMD-5)(120/240V)
34983.0002 1 Wiring Harness (FMD-5)(230V)
24 35102.0000 1 Wiring Harness, Low Voltage (FMD-4)
34982.0000 1 Wiring Harness, Low Voltage (FMD-5)
25 38920.0008 1 Wiring Harness, Master ON/OFF Switch
26 03851.0000 2 Wire Nut, TAN 2-22 AWG
27 28862.0000 1 Lead, jumper (Models w/o Cold Water Valve)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
27
35170.1 010413
NUMERICAL INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
00450.0000........................ 25
00619.0010.......................... 5
00656.0001.......................... 5
00713.0000........................ 25
00715.0000........................ 25
00720.0000........................ 25
00824.0002........................ 25
00831.0000.......................... 5
00908.0000........................ 19
00938.0000........................ 21
00942.0000........................ 19
00943.0000........................ 19
00946.0000........................ 19
00970.0000.............. 19,23,25
00973.0000........................ 25
00976.0000........................ 21
00991.0000.......................... 5
00991.0002................... 13,15
01308.0000..................... 9,11
01308.0002........................ 25
01311.0000........ 7,9,13,15,25
01311.0001... 5,7,13,15,17,25
01311.0003..................... 5,25
01315.0000.......................... 5
01326.0000........................ 23
01327.0000........................ 25
01501.0000........................ 19
01510.0000........................ 25
01511.0000................... 13,15
01512.0000........................ 25
01514.0000........................ 21
01522.0000........................ 13
01666.0001........................ 26
02301.0001........................ 26
02308.0000................ 7,19,25
02322.0002........................ 21
02328.0002.......................... 9
02336.0000........................ 17
02434.0009........................ 17
02434.0010........................ 19
02434.1000................... 17,19
02536.0000........................ 19
03633.0000........................ 19
03803.0000........................ 19
03851.0000........................ 27
03996.0000.......................... 5
04797.0000........................ 19
05515.0000........................ 19
07073.1000........................ 25
07412.1002........................ 19
11630.0001........................ 21
12422.0001................... 21,23
12517.0001.......................... 9
12756.0000........................ 21
12757.0000........................ 21
13255.0003.......................... 7
20201.0750........................ 19
20201.4151........................ 19
20203.0100........................ 19
20377.0001........................ 13
20630.0008........................ 29
20762.0000........................ 25
20960.0000................... 13,15
20976.0005........................ 21
20976.0043........................ 21
20976.0069........................ 21
20976.1000........................ 21
20976.1001........................ 21
21355.0000........................ 13
21357.0000........................ 13
21358.0000........................ 13
21436.0000.......................... 5
21465.0001........................ 13
21746.0000........................ 13
21747.0001........................ 13
21801.0002................... 19,23
22728.0000........................ 19
23164.0002.......................... 5
23279.0000.......................... 9
23522.1000........................ 25
23697.0000........................ 25
24733.0010........................ 17
24733.0011........................ 23
25732.0000........................ 17
25733.0000........................ 17
25734.1000........................ 17
25736.0000........................ 17
25743.0000........................ 15
25794.0001................... 13,15
25803.0000........................ 23
25892.0000........................ 13
25902.0000........................ 17
25903.0000................... 13,15
26112.0001........................ 15
26239.0000.......................... 9
26247.0000................... 13,15
26247.1000................... 13,15
26356.0000........................ 17
26356.1000........................ 17
26369.0000........................ 23
26401.0000................... 13,15
26523.0000.......................... 5
26524.0000.......................... 5
26528.0000.......................... 5
26537.0000........................ 11
26537.0001........................ 11
26537.0003........................ 11
26940.0002........................ 15
26940.0003........................ 13
27298.0500.......................... 9
27543.1003.......................... 9
27543.1004.......................... 9
27543.1005.......................... 9
27543.1006........................ 11
27619.0000.......................... 9
27728.0002........................ 27
28061.0000........................ 15
28067.0000........................ 15
28095.0000.......................... 9
28206.0000.......................... 5
28224.0000........................ 25
28295.0000........................ 17
28295.0001........................ 17
28296.1000.......................... 9
28297.0000........................ 17
28322.0000.......................... 9
28325.0000.......................... 9
28327.0000........................ 25
28328.0008.......................... 7
28328.0009.......................... 7
28335.0000.......................... 9
28336.0000........................ 11
28366.1001.......................... 7
28368.0000.......................... 5
28368.0004.......................... 5
28424.1000................... 13,15
28425.0000........................ 15
28428.1000........................ 17
28428.1002........................ 17
28526.0002........................ 23
28526.0008........................ 19
28526.0012........................ 23
28526.0016........................ 23
28526.0023........................ 23
28526.1001................... 19,23
28526.1002................... 19,23
28526.1003................... 19,23
28679.0000........................ 13
28680.0001........................ 27
28680.0004........................ 27
28698.0000........................ 13
28856.1000........................ 25
28857.1000........................ 25
28862.0000........................ 25
28864.0004........................ 17
28865.0000........................ 17
28866.0000........................ 17
28867.0000........................ 17
28872.0000.......................... 5
28964.0003.......................... 9
28964.0004.......................... 9
29014.1000........................ 13
29308.0000.......................... 9
29329.1000........................ 19
29576.0000........................ 23
29642.1001................... 13,15
29713.0001........................ 13
32283.0000........................ 21
32306.0000........................ 17
32337.0000........................ 15
32359.0000........................ 21
32383.0000................... 13,15
32386.0000........................ 15
32812.0000.......................... 5
32824.0001........................ 25
32906.0000........................ 17
33045.0000.......................... 5
33606.0001........................ 21
34392.0000........................ 21
34489.1000.......................... 9
34489.1001.......................... 9
34492.0000.......................... 9
34584.0000........................ 19
34607.0000........................ 15
34608.1000.......................... 5
34608.1001.......................... 5
34608.1002.......................... 5
34608.1003.......................... 5
34610.0000.......................... 7
34611.0000.......................... 5
34614.0000........................ 15
34615.0000........................ 15
34621.1000.......................... 7
34621.1001.......................... 7
34625.0000........................ 25
34625.0002........................ 25
34627.1000.......................... 5
34669.0000........................ 13
34671.0000.......................... 5
34672.0000........................ 13
34716.0000.......................... 7
34717.0000.......................... 7
34718.0000.......................... 9
34719.0001.......................... 9
34720.0001.......................... 9
34721.0000.......................... 9
34722.0000.......................... 9
34725.0001.......................... 5
34725.0000.......................... 5
34768.0000........................ 21
34820.0000.......................... 5
34820.0001.......................... 5
34827.0000.......................... 9
34866.0000........................ 19
34971.0000.......................... 5
34972.0000.......................... 5
34982.0000........................ 27
34983.0000........................ 27
34983.0001........................ 27
34983.0002........................ 27
28
35170.1 010413
NUMERICAL INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
34984.0000........................ 27
34985.0000........................ 11
34993.0000........................ 21
35011.0000........................ 19
35012.0000........................ 19
35020.0000........................ 19
35076.0000.......................... 9
35076.0001.......................... 9
35079.1000........................ 17
35094.0000........................ 21
35094.0005........................ 21
35097.0000........................ 27
35098.0000........................ 27
35099.0000........................ 11
35101.0000........................ 27
35102.0000........................ 27
35103.0000.......................... 9
35134.0000........................ 21
35207.0000........................ 25
35207.0002........................ 25
36194.0000.......................... 7
36233.1000........................ 21
36233.0001........................ 21
36378.0001........................ 21
37297.0006........................ 21
37881.0000.......................... 7
37970.0000........................ 23
37983.1000........................ 19
37983.1001........................ 19
38019.0000.......................... 7
38026.0000.......................... 7
38894.0001........................ 25
38920.0008........................ 27
39285.1001........................ 23
39285.1002........................ 23
39417.0001........................ 25
39642.0000........................ 25
39803.0000.......................... 7
40781.0000.......................... 9
40782.0000.......................... 9
40791.1006........................ 25
41259.0001........................ 19
41266.0000........................ 19
41280.0000........................ 19
42996.1000........................ 25
43644.0000........................ 21
45964.1000........................ 23
29
35170.1 062912
Loading...