Bully Dog 99 Rapid Flow Induction (RFI) Cold Air Intake User Manual

INSTALLATION MANUAL
RFI COLD AIR INTAKE
Applications RFI Part Number
Ford 6.2L F150 Raptor 2010-2013 51203-99
Not legal for sale or use in California on pollution-controlled vehicles.
RFI COLD AIR INTAKE
Introduction
This manual provides step-by-step installation instructions for the Bully Dog Rapid Flow Induction (RFI) Cold Air Intake for 2010-2013 Ford 6.2L F150 Raptor trucks. Installation requires a few basic tools and takes about 20 minutes.
Table of Contents
Parts ..................................................................... 1-4
Installation ............................................................ 5-13
Maintenance ........................................................ 14-15
Parts Included
RFI Lid .................................................................. (51200-1)
MAF Tube ............................................................. (51201-3)
Stage 2 Air Intake Tube ........................................ (51203-3)
Air Filter with Band Clamp ................................... (224900)
9.5 mm Silicone Hose .......................................... (51202-7)
16 mm Silicone Hose ........................................... (51201-6)
Silicone Coupler – 57 mm .................................... (51200-5)
Silicone Coupler – 76 mm .................................... (51200-6)
#6 Hose Clamp (2) ................................................ (10800-2)
#8 Hose Clamp (2) ............................................... (10800-4)
4 Worm Drive Band Clamp (4) ............................ (51105-7)
T20 Security Torx® Bit .........................................(229120)
Black Oxide Phillips Screw (2) ..............................(54100-94)
Nylon Washer (2) ..................................................(51201-94)
Tools Needed
• Flat-head screwdriver
• Phillips screwdriver
1
• Bit driver
• 10 mm socket
RFI COLD AIR INTAKE
Parts Description
RFI Lid
The easy-to-remove lid replaces the stock lid and
allows for hassle-free lter
maintenance. When the lid is installed, the OEM latches secure the lid to the box.
MAF RFI Tube
The air intake MAF tube comes with a precisely manufactured mount for the MAF sensor. The mount has inset screw mounts that are designed to work with the black oxide screws provided by Bully Dog. The tube is also designed with a
snap-t feature that will secure it tightly to the RFI lid.
Stage 2 RFI Tube
Designed to t in your
engine bay, the stage 2 air intake tube improves air
ow through the smoothest
curves possible to prevent any loss of power and provide sleek style under the hood.
MAF End Throttle End
2
RFI COLD AIR INTAKE
Air Filter with Band Clamp
The Rapid Flow Induction Cold Air Intake system includes an ISO 5011
certied eight-layer oil lter. The air lter is housed within
the intake enclosure and secured onto the end of the air intake tube using the
included lter clamp and a at-head screwdriver.
Silicone Hose and Couplers
The high quality 3-ply hose and couplers are durable, exible
and strong.
Hose and Band Clamps
Adjustable clamps connect and hold all tubing in place.
3
RFI COLD AIR INTAKE
T20 Security Torx® Bit
The mass air ow sensor is
attached to the stock intake tube using tamper resistant pin-in-Torx® screws. Bully Dog includes a Torx® bit for convenience. If the bit is lost it can be purchased at any auto parts store.
Black Oxide Phillips Screws
Bully Dog provides screws to secure the MAF sensor to the air intake tube.
Nylon Washer
The nylon washer protects
the mass airow sensor and
prevents it from being bent when it is attached to the air intake tube.
4
RFI COLD AIR INTAKE
Installation
Installation is very simple, and can be separated into three parts: Removing the Stock Intake, Preparing the Bully Dog RFI Intake and Installing the Bully Dog RFI Intake. The complete installation of the RFI Cold Air Intake system should take about 20 minutes. The assembly
diagram shows how the parts of the intake t together in
sequence.
Removing the Stock Intake
Resonator Box
Band Clamp (3)
Mass Air Flow Sensor (2)
OEM Intake Lid
CCV Tube (7)
Brake Vacuum Tube (7)
1. IMPORTANT: Before beginning installation, disconnect your battery at the negative terminal.
Failure to disconnect the battery could result in personal injury and/or damage to your vehicle.
5
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