Bully Dog 51202 Installation Manual

INSTALLATION MANUAL
Applications Rapid Flow Part Number
Ford 3.5L F150 ‘11 51202
Not legal for sale or use in California on pollution-controlled vehicles.
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TROUBLESHOOTING:
Tech support by phone is available Monday-Friday 8am­5pm Mountain Standard Time.
Table of Contents
TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................PG. 1
PARTS INCLUDED ........................................................................................................PG. 2
PARTS DESCRIPTION ..............................................................................................PGS. 3-5
INSTALLATION ....................................................................................................PGS. 6-14
INSTALLATION OVERVIEW....................................................................................PG. 6
REMOVING THE STOCK INTAKE ........................................................................PGS. 7-9
INTAKE INSTALLATION PREP ....................................................................... PGS. 10-11
INTAKE INSTALLATION ................................................................................ PGS. 12-14
FILTER MAINTENANCE ..............................................................................................PG. 15
PREFILTERS .............................................................................................................. PG. 16
TROUBLE SHOOTING .................................................................................................PG. 17
INTRODUCTION
This instruction set outlines the description and installation of the Rapid Flow Cold Air Intake for the Ford 3.5L F 150 Eco Boost 2011. Installation of this intake takes about 20 minutes and requires only basic tools.
For additional questions or product information visit our website www.bullydog.com or call Bully Dog technical support at 1-940-783-9915.
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Parts Included
Parts Included and Tools Needed:
This section displays the parts included in the package and the tools needed to properly install the system.
Parts Included
Air Intake Enclosure Lid ........................................................................... 51200-1
Air Intake Tube w/maf boost tube ...........................................................51202-3
Bully Dog Logo name plate .....................................................................5-50002
Silicone 100 mm ID x 76mm 3ply ............................................................ 51202-5
Silicone 80mm ID x 76 mm with Hump 3ply............................................ 51202-6
Silicone tube 9.5 mm ID x 500 mm 2 ply ................................................. 51202-7
Worm drive 4.5” max or 114mm .............................................................. 53252-7
Worm drive 4” max or 102mm ................................................................. 51105-7
# 6 worm drive clamp ............................................................................. 4-28201
Air lter assembly ................................................................................... 224900
Literature Pac .......................................................................................... LITPAC
Screw 8-32 x 3/8” blk oxide pan head ...................................................... 54100-94
T20 Tamper Proof Torx Bit ........................................................................ 229120
Tools needed
Flat Head Screwdriver Phillips Screwdriver Bit Driver 13mm Socket and Wrench (optional)
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Parts Description:
This section describes each part and any special features of each part that need to be noted to assist with installation. All parts will be referred to during installation by the names used in this section.
The Lid: This simple to install lid replaces the stock lid and conceals and protects the high ow air lter that comes with the kit. It also has an extra air ow port to provide more cold air from the front of the vehicle for a slight charge eect.
Parts Description
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MAF Intake Tube: The intake tube installs between the air box and the turbo inlet tubes.
Silicon Tubing: High quality 3 ply silicon tubing.
Band Clamps: Connects and holds all tubing in place.
Air Box Inlet side
Silicone Coupler
Breather Hose
Silicone Coupler
Turbo Inlet Tube Side
Turbo Inlet Tube Side
Parts Description
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Stainless Black Oxide Screws: The two Phillips style stainless black oxide screws are included with the kit to secure the MAF sensor to the air intake tube.
Air Filter and Clamp: The air lter included is an ISO 5011 certied eight layer oil lter. The air lter is secured onto the end of the air intake tube using the lter clamp and a at-head screwdriver.
Security Torx Bit: This bit is included for convenience; the mass air ow sensor is attached to the stock intake tube using security Torx screws. If this bit is lost it can be ordered.
Parts Description
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