Buderus Logamatic EMS RC35 Installation And Service Instructions Manual

For contractors
Read carefully before installation and servicing.
Installation and service instructions
Room controller
6 720 618 477-00.1RS
RC35 programming unit
6 720 642 298 (10/2009) GB
Contents
Logamatic EMS RC35 programming unit - Subject to technical modifications
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Contents
Guide to instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Validity of these instructions for function modules (accessories) . . . . . . . . . . . . . . . . . . 9
2.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Choosing the right installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.1 Installation in reference room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.2 Installation on boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Types of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Installation and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Attaching or removing the programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Principles of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1 Overview of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Introduction to the service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Overview of the service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 General commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Checklist: important parameters for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Quick commissioning (menu quick operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Detailed commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5 System handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.6 Shutting down/switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7 Operating information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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Contents
6 System settings (Service menu – Settings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Plant data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.1 Building type (adjusting the outside temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.2 Minimum outside temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2 Boiler data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Heating circuit data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3.1 Assignment of programming unit/remote control unit in the software . . . . . . . . . . . . . . 31
6.3.2 Control mode (outside temp. contr./room influence) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3.3 Heating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3.4 Setback modes (night setback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.3.5 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4 DHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.5 Solar data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.6 RC35 calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.7 Contact details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.1 Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.2 Monitor value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3 Error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4 Heating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.5 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 Service menu RC35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Guide to instructions
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Guide to instructions
These installation and service instructions contain all information on the function and settings of the Logamatic RC35 programming unit.
Introduction to the service menu
Chapter 4.2 explains in detail the steps needed for programming all the settings in the service menu. Operation is only briefly dealt with in the following sections.
Display texts
Words appearing on the display are shown in bold in flowing text.
Example: USER MENU
standard display operation modes switching programme sum./win. threshold
USER MENU
Logamatic EMS RC35 programming unit - Subject to technical modifications
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Key to symbols and safety instructions
1
1 Key to symbols and safety instructions
1.1 Key to symbols
Warning information
Signal words at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken.
NOTE indicates that material losses may occur.
CAUTION indicates that minor to medium injury may occur.
WARNING indicates that severe injury may occur.
DANGER indicates a risk to life.
Important information
Additional symbols
Warnings in this document are identified by a warning triangle and printed against a grey background.
If there is a danger due to electricity, the exclamation mark in the warning triangle is replaced by a lightning symbol.
Important information where there is no risk to people or property is indicated with the adjacent symbol. It is bordered by horizontal lines above and below the text.
Symbol Explanation
B Action step
Æ Cross-reference to other parts of this document or to other documents
List/list entry
List/list entry (second level)
Tab. 1
Key to symbols and safety instructions
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1
1.2 Safety instructions
Installation and commissioning
B Observe these instructions to ensure correct operation. B The appliance must only be installed and commissioned by an authorised installer.
Risk to life from electric shock
B The power supply must be connected by a qualified electrician. B Observe the connection diagram. B Before installation: isolate all poles of the power supply (230 V AC). Secure against unintentional
reconnection.
B Never install this appliance in wet rooms. B Never connect this appliance to the 230 V mains.
Risk of damage due to operator error
Operator errors can lead to injuries and/or material losses.
B Ensure that children never operate this appliance unsupervised or play with it. B Ensure that only individuals who can operate this appliance correctly have access to it.
Warning: frost
The heating system can freeze up in cold weather if it is not in operation.
B Leave the heating system permanently switched on. B Enable frost protection. B In case of faults: immediately remedy the fault.
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Product information
2
2 Product information
2.1 Correct use
The RC35 programming unit must only be used to operate and control Buderus heating systems.
B Always use this appliance correctly and in conjunction with the specified control systems. B Observe all regulations and standards applicable to the installation and operation of the system
in your country!
The boiler must be equipped with EMS (energy management system) or UBA1.x (universal burner controller).
Never operate the programming unit with the control units of the Logamatic 2000/4000 series. We recommend always operating the heating system with the programming unit (only emergency operation possible without programming unit). If using remote control units RC2x produced before or in 2005, only two remote control units can be connected. In case of related questions, please contact your local Buderus sales office.
These instructions describe all possible functions of the RC35 programming unit. Some of these functions may not be available, depending on which boiler (combustion controller) is used. You will find information on this in the relevant chapter. For information regarding the combustion controller, see menu DIAGNOSIS\VERSIONS (Æ page 45).
2.2 EU Declaration of Conformity
The design and operation of this product conform to the European Directives and the supplementary national requirements. Its conformity is demonstrated by the CE designation. You can call up the Declaration of Conformity for this product on the internet at www.buderus.de/konfo or request it from your local Buderus sales office.
2.3 Standard delivery
RC35 programming unit
Operating instructions
Installation and service instructions
Wall mounting base, mounting materials
Product information
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2
2.4 Specification
Temperature sensor characteristics
When measuring temperature sensors, observe the following requirements:
Isolate the system before measuring.
Measure the resistance at the cable ends.
The resistances represent mean values and are subject to tolerances.
Unit RC35
Power supply via BUS system V 16 V DC Power consumption W 0.3 Power consumption with backlighting W 0.6 Dimensions (width/height/depth) mm 150/90/32 Weight g 233 Operating temperature °C 0 to +50 Storage temperature °C 0 to +70 Relative humidity % 0 to 90 CE designation
Tab. 2 Specification - RC35 programming unit
Outside temperature sensor
Flow temperature sensor
DHW temperature sensor
°C k Ω °C k Ω °C k Ω
– 20 96.358 10 19.872 60 2.490 – 15 72.510 16 15.699 65 2.084 – 10 55.054 20 12.488 70 1.753
– 5 42.162 25 10.001 75 1.481 0 32.556 30 8.060 80 1.256 5 25.339 35 6.535 85 1.070 10 19.872 40 5.331 90 0.915 15 15.699 45 4.372 95 0.786 20 12.488 50 3.606 100 0.677 25 10.001 55 2.989 30 8.060
Tab. 3 Resistances of the temperature sensors, for EMS only
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Product information
2
2.5 Validity of these instructions for function modules (accessories)
These instructions also apply to the programming unit when used in conjunction with the MM10 mixer module and the WM10 low loss header module.
Additional setting options may be found in some menus, if your heating system is equipped with alternative function modules (e.g. solar module SM10). These setting options are explained in a separate manual.
2.6 Accessories
For detailed information regarding suitable accessories, see the catalogue.
Mixer module MM10
1)
for control of a 3-way valve. A description of the MM10 is included in the
RC35 instructions.
Low loss header module WM10
1)
for operating a low loss header
Solar module and additional EMS modules (e.g. connection module ASM10)
1)
Remote control1) (e.g. RC2x, RC20/RF) respectively for controlling one heating circuit
Outside temperature sensor, external room temperature sensor
1) The use of modules is not possible for boilers with UBA1.x or DBA.
Installation
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3
3 Installation
3.1 Choosing the right installation position
3.1.1 Installation in reference room
If the system is room-temperature controlled, the following requirements must be observed:
Installation position on an internal wall (Æ Fig. 1)
Maintain the specified distance from the door (to avoid draughts).
Allow clearance below the programming unit (Æ Fig. 1, shaded area) (to ensure correct temperature measurement).
The reference room (= installation room) must be as representative as possible of the entire home. External heat sources in the reference room (e.g. sunlight or other heat sources such as an open fire) affect the control functions. This means it may be too cold in rooms without external heat sources.
Always open the thermostatic radiator valves fully in the reference room to prevent the two temperature controllers influencing each other.
Fig. 1 Minimum clearances for installation in a reference room
If there is no suitable reference room, we recommend setting the system to weather­compensated control instead (this requires an outside temperature sensor). Alternatively, you could install an external room temperature sensor in the room with the greatest heating requirements (e.g. living room).
6 720 618 477-01.1RS
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Installation
3
3.1.2 Installation on boiler
Installation directly on the boiler is possible where the boiler is equipped with the Energy Management System (EMS).
The outside temperature sensor for weather-compensated control is not delivered as standard, but can be ordered as an accessory.
3.2 Types of installation
The programming unit can be installed in three different ways:
As only programming unit in the system (factory setting): the programming unit is installed in the
living space (reference room) or on the boiler. Example: detached house with one heating circuit.
As the only programming unit in a heating system with two or more heating circuits
1)
(Æ Fig. 2 [1]). Examples: underfloor heating on one floor, radiators on the others; or a main flat together with a separate granny flat or doctor's surgery.
In conjunction with a remote control (e.g. RC2x, RC20/RF, Fig. 2, [2]). In this case there are always two separate heating circuits. Remote control units cannot be used for boilers with UBA1.x. Examples: underfloor heating on one floor, radiators on the others; or a main flat together with a separate granny flat or doctor's surgery.
Fig. 2 Options for a heating system with two heating circuits
1 Both heating circuits are controlled by one programming unit. 2 Each heating circuit has its own programming unit / remote control unit.
1) Not possible with boilers with UBA1.x and DBA.
6 720 641 642-01.1RS
2
1
HC1
HC1
HC2
HC2
Installation
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3.3 Installation and connections
The wall mounting base can be attached directly to the wall or on a flush box.
When mounting on a flush box, note the following:
B Draught from within the flush box must not be able to falsify the capture of the room temperature
by the programming unit. If required, stuff the flush box with insulation material.
B Use horizontal or vertical fixing holes [4]. B Fit the wall mounting base (Æ Fig. 3, left). B Connect the two-core BUS cable from the Energy Management System (EMS) at terminals “RC”
[5]. – Cable type: 2 x 0.75 mm
2
(0.5 – 1.5 mm2), max. length 100 m
– Polarity is irrelevant for the two wires.
B Do not lay the cables parallel to power cables.
Fig. 3 Mounting the wall mounting base (left) and connecting the wires (right)
1 Hole drilled in the wall 2 Screws (included with the unit) for surface-mounting on the wall 3 Vertical mounting holes for mounting on a flush box 4 Horizontal mounting holes for mounting on a flush box 5 “RC” terminals for EMS (boiler) 6 “EXT” terminals for external room temperature sensor or for jumper
Only use the wall mounting base with screw terminals. B Replace wall mounting bases without screw terminals that may already be installed.
6 720 618 477-03.1RS
2
2
3
3
4
4
5
6
1
1
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Installation
3
B A jumper is required at terminals “EXT” [6] (delivered condition) if the RC35 programming unit is
operated without an external room temperature sensor.
B
If the RC35 programming unit operates together with an external room temperature sensor, remove the factory-fitted jumper at “EXT” and connect the external room temperature sensor in its place
.
3.4 Attaching or removing the programming unit
Attaching the programming unit
1. Hook the programming unit at the top into the mounting plate in the direction of the arrow.
2. Push the programming unit at the bottom in the direction of the arrow against the mounting plate until it clicks into place.
Fig. 4 Attaching the programming unit
Removing the programming unit
1. Press the button underneath the mounting plate in the direction of the arrow.
2. At the same time pull the programming unit forwards.
3. Remove the programming unit by lifting upward.
Fig. 5 Removing the programming unit
6 720 618 477-04.1RS
2.
1.
6 720 618 477-10.1RS
3.
2.
1.
Principles of operation
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4
4 Principles of operation
4.1 Overview of controls
Key to diagram:
1 Flap; pull the recessed grip on the left to
open
2 Display
3 Rotary selector for changing values and
temperatures or for navigating through
the menus
4 Buttons for basic functions: When the LED lights up,
“AUT” (automatic) the switching program is active (automatic changeover between day and
night room temperatures).
“Daytime operation” (manual) the heating system operates at the set day room temperature. DHW
heating is enabled (factory setting).
“Nighttime operation” (manual) the heating system operates at the set nighttime room temperature.
Frost protection is active. DHW heating is off (factory setting).
“DHW” the DHW temperature has fallen below its set value. Pushing this key
means DHW will be heated up again (the LED flashes during heat-up).
5 Buttons for additional functions: Function:
“Menu/OK” Open the user menu and confirm the selection.
When rotary selector is turned at the same time: change setting.
“Time” Set the time.
“Date” Set the date.
“Temperature” Set the room temperature.
“Info” Open the Info menu (to view values).
“Back” Go back one step or one menu item.
In Automatic mode, an additional LED lights up with the “AUT” LED to indicate which operating status is currently active (“day
mode” or “night mode”). Exception: in the case of boilers with UBA1.x, only the “AUT” LED lights up. The “DHW” LED can
also be switched off. On boilers with UBA1.x the “DHW” LED does not illuminate.
6 720 618 477-08.1RS
2
3
4
5
1
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Principles of operation
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4.2 Introduction to the service menu
You can use the SERVICE MENU to set the parameters for the system. It also contains functions for diagnosis, maintenance purposes, and carrying out a reset. The procedure for operation is always the same:
1. Open the flap (by pulling the recessed grip on the left).
2. Press + + at the same time to open the SERVICE MENU.
3. Turn rotary selector to change the selection.
4. Press to make your selection.
5. To change the value, hold down (the value starts flashing) and turn rotary selector at the same time. Release . The modified value is saved.
6. Press to go back one step. Press several times or close the flap to show the standard display again.
Example: Setting the building type (adjusted time)
Operation Result
1. Open the flap (by pulling the recessed grip on the left).
2. Press + + simultaneously, to open the SERVICE MENU.
3. Turn rotary selector anti-clockwise, until settings is selected. Press to confirm the selection.
Tab. 4 How to use the service menu (example)
outside temp.
hFr
1
SERVICE MENU
B
quick operation settings diagnosis servicing
SERVICE MENU
quick operation settings diagnosis servicing
B
Principles of operation
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4
4. The SERVICE\SETTINGS menu opens. Turn rotary selector anti-clockwise until boiler data is selected.
5. Press to select boiler data. Menu SETTINGS\BOILER opens.
6. To change the value, hold down (the value starts flashing) and turn rotary selector at the same time.
7. Release .
The value stops flashing. The modified value is saved.
8. If you have carried out this example as practice only, make sure that the original setting is retained.
To do so, repeat steps 6 and 7 if necessary.
9. Press to go back one step.
-or-
To finish entering the settings: press several times or shut the flap.
The standard display re-appears.
You can enter all settings in the SERVICE MENU using this procedure.
Operation Result
Tab. 4 How to use the service menu (example)
SERVICE\SETTINGS
B
plant data boiler data domestic hot water heating circuit 1
SETTINGS\BOILER What type of building
do you have?
medium
SETTINGS\BOILER What type of building
do you have?
medium
SETTINGS\BOILER What type of building
do you have?
light
SETTINGS\BOILER What type of building
do you have?
medium
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Principles of operation
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4.3 Overview of the service menu
The SERVICE MENU is divided into the following menus and submenus:
Menu Submenu Contents/function Page
quick operation The most important parameters from the
“settings” menu to configure the heating system
20
settings (all parameters)
plant data
1)
1) Limited use depending on the boiler used.
Parameters: language, number of heating circuits, installed modules, building type, minimum outside temperature
23
boiler data
1)2)
2) May not be available or possible, depending on the boiler used.
Parameters: pump run-on time and modulation 26 heating circuit data1)Parameters of the installed heating circuits 27 domestic hot water
1)
Parameters for domestic hot water 36 solar data
2)
If solar is installed: see documentation for the
solar module
39
RC35 calibration Parameters: calibration of the displayed room
temperature
40
contact data Entering the heating contractor's name and
telephone number
41
diagnosis function test
1)2)
Activating individual components for test
purposes
42
monitor value Viewing target values and actual values 43 error message
1)
Viewing error messages 44 htg. charact. curve Viewing the set heating curve in the form of a
graph
45
versions Viewing software versions 45
servicing
1)2)
service interval Setting times for maintenance, by hours run or
by date
46
current messages Viewing service messages 46 RESET servicing Resetting service messages 46
Reset
1)
factory setting Resetting all parameters to their factory settings 47 error list 47 service message 47 operating hours 47
Tab. 5 Service menu navigator
Commissioning
Logamatic EMS RC35 programming unit - Subject to technical modifications
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5
5 Commissioning
5.1 General commissioning
Operation Result
1. Switch on the heating system.
While setting up the connection between the RC35 and EMS or UBA1.x, the display shows the message on the right.
If the display shows a different message, look it up in Chapter 10, page 48.
2. Set the language:
Open flap. Hold down and select the language with rotary selector .
3. Set the date and time:
Hold down and set the flashing values with rotary selector . Release button.
Hold down and set the flashing values with rotary selector . Release button.
In the event of a power failure, the date and time are retained for up to 8 hours. All other settings are saved.
4. Press + + simultaneously, to open the SERVICE MENU.
Tab. 6 General commissioning
If necessary, you can change the contrast on the display: B Hold down and and turn rotary selector at the same time.
RC35 version: connect to: connection setup ...
please wait
Open cover in order to set language with OK key.
language set:
English
SET DATE
set year
01.01.2000
SERVICE MENU
B
quick operation settings diagnosis servicing
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