Buderus Logamatic EMS Service Instructions Manual

Mounting and Service Instructions
Room controller
RC35 user interface
6 720 618 477-00.1RS
For trained and certified installers
Read carefully prior to installation and maintenance.
6 720 640 227 - 05/2009 US/CA
Contents
Contents
1 Explanation of symbols and safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Correct use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Applicability of these instructions for function modules (accessories) . . . . . . . . . . . . . . 9
2.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Choosing the right installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.1 Installation in reference room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.2 Installation on boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Types of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 User interface: attaching or removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Operating basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Overview of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Introduction to the Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Overview of the Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 General commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Checklist: important parameters for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Quick commissioning (Quick operation menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Detailed commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5 System commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.6 Shut-down/switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7 Operating tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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Contents
6 Entering system settings (Service menu – Settings) . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1 System data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.1 Type of building (“damping” of outdoor temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.2 Minimum outdoor temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2 Boiler data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3 Heating zone data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3.1 Assignment of user interface/remote control unit in the software . . . . . . . . . . . . . . . . . . 32
6.3.2 Control mode (outdoor temperature controlled/room influence) . . . . . . . . . . . . . . . . . . 32
6.3.3 Characteristic heating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.3.4 Reduction modes (night setback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.5 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.4 Domestic hot water (DHW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.5 Solar data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.6 RC35 calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.7 Contact data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.1 Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.2 Monitor value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3 Error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4 Characteristic heating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.5 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 Service menu RC35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Logamatic EMS RC35 user interface - Subject to technical modifications. 3
1
Explanation of symbols and safety instructions
1 Explanation of symbols and safety instructions
1.1 Explanation of symbols
Warnings
Warnings in the text are indicated by a warning triangle with a gray background in a framed box.
In case of danger due to current, the exclamation point on the warning triangle is replaced with a lightning symbol.
Signal words at the beginning of a warning are used to indicate the type and seriousness of the ensuing risk if measures for minimizing damage are not taken.
NOTE indicates that damage to property may occur.
CAUTION indicates possible minor to medium personal injury.
WARNING indicates possible severe personal injury.
DANGER indicates that severe personal injury may occur.
Important Information
Important information that presents no risk to people or property is indicated with this symbol. They are separated by lines above and below the text.
Additional symbols
Symbol Explanation
B Sequence of steps
Æ Cross-reference to other points in this document or to other documents
Listing/list entry
Listing/list entry (2nd level)
Tab. 1
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Explanation of symbols and safety instructions
1
Display text: Words appearing on the display are shown in bold
in the text.
Example: USER MENU
USER MENU
standard display modes of operation program WWSD temperature
Action sequences: Sequences of steps are marked with a triangle with its point towards the text.
Example: Press .
If action sequences have more than two steps and the order of the steps is important, they are numbered (1., 2., ...).
Note on using this manual: Section 4.2 "Introduction to the Service menu" explains in detail the steps needed for programming all the settings in the Service menu. In the sections which come after it, programming is only exexplained in outline.
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1
Explanation of symbols and safety instructions
1.2 Safety instructions
Installation and commissioning
B Observe all instructions to ensure satisfactory operation. B Read and observe the safety information and codes of conduct. B Installation and commissioning must only be carried out by qualified and trained system installers.
Use
B Always use this device correctly and in conjunction with the stated control systems. B Observe all regulations, standards, and codes applicable to installation and operation of the
system in your country.
Risk of death from electric shock
B The electrical supply must be connected by a qualified electrician. The terminal diagram must be
followed.
B Before installation: isolate all poles of the power supply (120 V AC). B Do not install this device in rooms with high moisture exposure (e.g. bathrooms, saunas). B Never directly connect this device to the 120 V AC power mains.
Risk of scalding at the taps
B Make sure that a thermostatic mixing valve is installed and that it is set to temperatures below
122 °F (50 °C).
Warning: frost
The heating system can freeze up in cold weather, if switched OFF or locked out.
B Leave the heating system permanently switched ON. B Enable frost protection. B In the event of a fault: remedy the fault immediately.
Warning: device damage
The RC35 has no field serviceable parts inside. Attempt to open the housing will cause internal damage, render the device inoperable, and void the manufacturer's warranty.
B In case of system irregularities please consult the 7 "Diagnosis" and 10 "Troubleshooting"
sections of this manual.
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Product description
2
2 Product description
2.1 Correct use
The RC35 control unit is intended for the operation and control of Buderus heating systems in single and multi-family houses.
The boiler must be equipped with EMS (energy management system).
The user interface must not be used in conjunction with Logamatic 2000/4000 control units. We recommend that the heating system is always operated with a user interface (only emergency operation is possible without a user interface).
These instructions describe all the possible functions of the RC35. Some of these functions may not be available, depending on which boiler (burner control unit) is used. For more information, refer to the relevant chapter.
For information on the burner control units used, refer to the DIAGNOSIS\VERSIONS menu (Æ page 45).
2.2 Certifications
This product has been tested and is certified for both the US and Canadian markets, and meets all applicable US and Canadian standards.
2.3 Package contents
RC35 user interface
Operating instructions
Mounting and maintenance instructions
Wall bracket, attachment kit
Logamatic EMS RC35 user interface - Subject to technical modifications. 7
2
Product description
2.4 Technical specifications
Unit RC35
Power supply via bus system V 16 V DC Power consumption W 0.3 Power consumption with backlight W 0.6 Dimensions (width/height/depth) inches
(mm)
6"/3-1/2"/1-1/2"
(150/90/32) Weight ounces (g) 8.2 (233) Operating temperature °F (°C) 32 – 122 (0 – 50) Storage temperature °F (°C) 32 – 158 (0 – 70) Relative humidity % 0– 90
Tab. 2 Specifications for the RC35 user interface
Temperature sensor characteristics
When measuring the resistance of temperature sensors, observe the following requirements:
Isolate from the system before measuring.
Measure the resistance at the cable ends.
The resistances represent mean values and are subject to tolerances.
Supply temperature sensor
Outdoor temperature sensor
DHW temperature sensor
°F (°C) k Ω °C k Ω °C k Ω
–4 °F (–20 °C) 96.358 50 °F (10 °C) 19.872 140 °F (60 °C) 2.490 5°F(–15°C) 72.510 59 °F (15 °C) 15.699 149 °F (65 °C) 2.084 14 °F (–10 °C) 55.054 68 °F (20 °C) 12.488 158 °F (70 °C) 1.753 23 °F (–5 °C) 42.162 77 °F (25 °C) 10.001 167 °F (75 °C) 1.481 32 °F (0 °C) 32.556 86 °F (30 °C) 8.060 176 °F (80 °C) 1.256 41 °F (5 °C) 25.339 95 °F (35 °C) 6.535 185 °F (85 °C) 1.070 50 °F (10 °C) 19.872 104 °F (40 °C) 5.331 194 °F (90 °C) 0.915 59 °F (15 °C) 15.699 113 °F (45 °C) 4.372 203 °F (95 °C) 0.786 68 °F (20 °C) 12.488 122 °F (50 °C) 3.606 212 °F (100 °C) 0.677 77 °F (25 °C) 10.001 131 °F (55 °C) 2.989 86 °F (30 °C) 8.060
Tab. 3 Resistances of the 10 kΩ temperature sensors, for EMS only
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Product description
2
2.5 Applicability of these instructions for function modules (accessories)
These instructions also apply to the user interface when used in conjunction with the MM10 mixing module and the WM10 low loss header module.
If the heating system is equipped with other function modules (e.g. SM10 solar module), additional settings and menus become available. Please see the instructions included with the module for details.
2.6 Accessories
For detailed information on suitable accessories, refer to the catalogue.
MM10 mixing module for controlling a 3-way mixing valve
WM10 low loss header module
Solar module and other EMS modules
Outdoor temperature sensor, separate room temperature sensor
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3
Installation
3 Installation
3.1 Choosing the right installation location
3.1.1 Installation in reference room
If the system is room-temperature controlled, the following requirements must be met:
Installation on an internal wall (Æ Fig. 1).
Maintain the specified distance from door(s) (to avoid drafts).
Allow clearance below the user interface (Æ Fig. 1, shaded area) (to ensure correct temperature measurement).
The reference room (= installation room) must be as representative as possible of the entire home (or zone) if possible. External heat sources in the reference room (like sunlight or an open fireplace) affect the control's function. This means it may be too cold in rooms without those external heat sources.
The thermostatic valves on the radiators (if installed) in the reference room must always stay fully open so that the two temperature controls do not affect one another.
If there is no suitable reference room, we recommend setting the system to outdoor temperature control instead (this requires an outdoor sensor). Alternatively, you could install an external room temperature sensor in the room with the greatest heating requirements (e.g. living room).
Fig. 1 Minimum clearances for mounting in a reference room
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Installation
3
3.1.2 Installation on boiler
The unit can be installed directly on boilers equipped with EMS.
3.2 Types of installation
The user interface can be installed in three different ways:
As the only user interface in the system (factory setting): the RC35 user interface is mounted in
a room in the home (the reference room) or on the boiler. Example: single-family house with one heating zone.
As the only user interface in a heating system with two or more heating zones (Æ Fig. 2).
Examples: radiant floor heating on one story, radiators in the other.
HZ1
HZ2
Fig. 2 Options for a heating system with two heating zones
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3
Installation
3.3 Installation and connection
Please use only the wall bracket with screw terminals. B If a wall bracket without screw terminals is already installed, replace it.
The wall bracket can be attached directly to the wall.
B Mount the wall bracket (Æ Fig. 3, left). B Connect the two-wire bus cable from the Energy Management System (EMS) to the “RC” cable
terminals (Æ Fig. 3, [3]).
2
– Cable type: AWG18 (8 ft – The two wires are not polarity sensitive. – Never route the cables next to power cables.
(0.75 mm2)), length max. 330 ft. (100 m)
Fig. 3 Mounting the wall bracket (left) and connecting the wires (right)
1 Hole drilled in the wall 2 Screws (included with the unit) for surface-mounting on the wall 3 “RC” terminals for EMS (boiler) 4 “EXT” terminals for external room temperature sensor or for jumper
B If the RC35 is operated without an external room sensor, a jumper is needed on the “EXT”
terminals (Æ Fig. 3, [4]) (the jumper is factory-installed).
B If the RC35 is operated with an external room temperature sensor (optional), the factory-installed
jumper on “EXT” must be removed and the external room temperature sensor must be connected there instead.
Logamatic EMS RC35 user interface - Subject to technical modifications.12
Installation
3
3.4 User interface: attaching or removing
Attaching the user interface
1. Hook the user interface at the top into the mounting plate in the direction of the arrow.
2. Push the user interface at the bottom against the mounting plate, until it snaps into place.
AB
3
1
1
2
2
1
Fig. 4 Attaching the user interface (left) or removing it (right)
Removing the user interface
1. Press the button underneath the mounting plate in the direction of the arrow.
2. At the same time pull the user interface forwards.
3. Remove the user interface by lifting upward.
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4
Operating basics
4 Operating basics
4.1 Overview of operation
Legend for figure: 1 Cover: Pull the recessed grip on the
left to open
2 Display 3 Dial for changing values and
temperatures or for navigating through the menus
4 Buttons for basic functions: When the LED lights up ...
“AUT” (automatic) ... the program is active (automatic switchover between day and
night room temperatures).
“Day mode” (manual) ... the heating system operates at the set day room temperature.
DHW heating is switched on (factory setting).
“Night mode” (manual) ... the heating system operates at the set night setback room
temperature. Frost protection is active. DHW heating is switched OFF (factory setting).
“DHW” (domestic hot water) ... the DHW temperature has fallen below its set value while in
setback mode. The DHW can be heated up again (single change) by pressing the button (the LED will then flash).
5 Buttons for
additional functions:
“Menu/OK” Open the user menu and confirm the current selection.
“Time” Set the time.
“Date” Set the date.
“Temperature” Set the room temperature.
“Info” Open the Info menu (to view values).
Function:
Turning the dial while pressing the button will change the value.
“Back” Go back one step or one menu item.
In Automatic mode, an additional LED lights up with the “AUT” LED to indicate which operating status is currently active (“day mode” or “night mode”). The “domestic hot water” LED can also be disabled.
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Operating basics
4
4.2 Introduction to the Service menu
The SERVICE MENU sets the system parameters. The Service menu also contains fault diagnosis, for maintenance purposes, and performing a reset. The procedure for operation is always the same:
1. Open the cover (by pulling the recessed grip on the left).
2. Simultaneously press the + + buttons to open the SERVICE MENU.
3. Turn the dial to change the selected item (marked with).
4. Press to make your selection.
5. To change the value, hold down the button (the value starts flashing) and turn the dial
at the same time. Release the button: the changed value is saved.
6. Press to go back one step.
-or-
7. Press several times or shut the cover to return to the default display.
Example: Setting the type of building (“delay” time)
Operating Instructions Result
1. Open the cover (by pulling the recessed grip on the left).
2. Simultaneously press the + + buttons to open
the SERVICE MENU.
3. Turn the dial counter-clockwise until settings is selected
(marked with).
4. Press to confirm the selection.
The SERVICE\SETTINGS menu is opened.
Fr 12/02/2009 10:20am outdoor tmp. 30°F
71 ˚F
SERVICE MENU
B
quick operation settings diagnosis servicing
SERVICE MENU
quick operation
B
settings diagnosis servicing
SERVICE\SETTINGS
B
system data boiler data domestic hot water
heating zone 1
Tab. 4 How to use the Service menu (example)
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4
Operating basics
Operating Instructions Result
5. Turn the dial counter-clockwise until system data is
selected (marked with).
SETTINGS\BOILER What type of building
do you have?
Press to select system data.
6. To change the value, hold down the button (the value
starts flashing) and turn the dial at the same time.
7. Release the button.
The value stops flashing. The modified value is saved.
8. If you have carried out this example as practice only, make sure that the original setting is retained.
To do so, repeat steps 6 and 7 if necessary.
medium
SETTINGS\BOILER What type of building
do you have?
medium
SETTINGS\BOILER What type of building
do you have?
light
SETTINGS\BOILER What type of building
do you have?
medium
9. Press to go back one step.
-or-
To finish entering settings, shut the cover.
The standard display re-appears.
You can enter all settings in the SERVICE MENU using this procedure.
Tab. 4 How to use the Service menu (example)
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Operating basics
4.3 Overview of the Service menu
The SERVICE MENU is divided into the following menus and submenus:
Menu Submenu Contents/function Page
4
quick operation
settings (all parameters)
diagnosis
The most important parameters from the “settings” menu for configuration of the heating system
system data
1)
Parameters: language, number of heating zones, installed modules, building type, minimum outdoor temperature
boiler data
1)2)
Parameters: pump after-run time and modulation
heating zone data
1)
domestic hot water (DHW)
solar data
2)
Parameters of the installed heating zones 28
1)
Parameters for domestic hot water 37
If solar is installed: see documentation for the solar module
RC35 calibration Parameters: calibration of the displayed
room temperature
contact data Entering the heating contractor's name
and telephone number
functional test
1)2)
Activating individual components for test purposes
20
24
27
39
40
41
42
monitor value Viewing target values and actual values 43
error message
1)
Viewing fault messages 44
heating curve Viewing the set heating characteristics
in the form of a graph
versions Viewing software versions 45
servicing
1)2)
service interval Setting times for maintenance, by number
of operating hours or by date current messages Viewing service messages 46 RESET service Resetting service messages 46
RESET
1)
factory default set Reset all parameters 47 fault list 47 service message 47 run time 47
Tab. 5 Service menu navigator
1) Subject to restrictions depending on which boiler is used.
2) Not possible or not available, depending on the boiler used.
45
46
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5
Commissioning
5 Commissioning
5.1 General commissioning
Operation Result
1. Switch on the heating system.
While setting up the connection between the RC35 and EMS the display shows the message on the right.
If the display shows a different message, look it up in section 10, page 48.
2. Set the language:
Open the cover. Hold down the button and use the dial to set the language.
3. Set the date and time:
Hold down the button and use the dial to set the values that are flashing. Release the button.
Hold down the button and use the dial to set the values that are flashing. Release the button.
RC35 version: connect to: connecting ...
please wait
Open cover to set language using OK key.
language set:
American
SET DATE
set year
01/01/2000
In the event of a power failure, the date and time are retained for up to 8 hours. All other settings are retained permanently.
4. Simultaneously press the + + buttons to open
the SERVICE MENU.
Tab. 6 General commissioning
If necessary, you can change the contrast on the display: B Hold down the and buttons and turn the dial at the same time.
SERVICE MENU
B
quick operation settings diagnosis servicing
Logamatic EMS RC35 user interface - Subject to technical modifications.18
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